CN216335965U - Fixed cable unwrapping wire ware - Google Patents
Fixed cable unwrapping wire ware Download PDFInfo
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- CN216335965U CN216335965U CN202123075183.8U CN202123075183U CN216335965U CN 216335965 U CN216335965 U CN 216335965U CN 202123075183 U CN202123075183 U CN 202123075183U CN 216335965 U CN216335965 U CN 216335965U
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Abstract
本实用新型公开了一种固定式电缆放线器,包括底座、电机减速机、大盘转轴,电机减速机通过螺栓固定到底座的电机安装盘上,底座通过左支撑架和右支撑架的轴瓦布置有大盘转轴,通过电机减速机带动大盘转轴转动,利用拨叉轴转动带动储缆筒实现电缆放线功能,通过大盘转轴实现成盘电缆直接穿轴安装并放缆,本实用新型省去了电缆倒缆步骤,进一步提升电缆敷设效率,并节省大型绞车施工费用,进一步降低电缆敷设成本。
The utility model discloses a fixed cable pay-off, which comprises a base, a motor reducer and a large plate rotating shaft. The motor reducer is fixed to a motor mounting plate of the base through bolts, and the base is arranged through the bearing bushes of the left support frame and the right support frame. There is a large plate rotating shaft, the large plate rotating shaft is driven to rotate by the motor reducer, the cable storage drum is driven by the rotation of the fork shaft to realize the cable pay-off function, and the large plate rotating shaft realizes that the coiled cable is directly installed and laid out through the shaft, and the cable is omitted in the utility model. The cable laying step further improves the cable laying efficiency, saves the construction cost of the large winch, and further reduces the cable laying cost.
Description
技术领域technical field
本实用新型涉及海洋油气工程技术领域,具体而言,特别涉及一种固定式电缆放线器。The utility model relates to the technical field of offshore oil and gas engineering, in particular to a fixed cable pay-off.
背景技术Background technique
在海洋石油平台及海上风电建造过程中,电缆放线是不可或缺的环节,常规的电缆放线过程是将电缆倒缆至绞车后再放缆,工作量繁重,工序多,时间长,限制了电缆敷设效率,同时采用海上施工应用的电缆绞车也存在绞车设备较大、成本较高等问题。In the construction process of offshore oil platforms and offshore wind power, cable pay-off is an indispensable link. The conventional cable pay-off process is to unwind the cable to the winch and then pay off the cable. The workload is heavy, the process is many, the time is long, and the limitations At the same time, the cable winch used in offshore construction also has problems such as large winch equipment and high cost.
实用新型内容Utility model content
为了弥补现有技术的不足,本实用新型提供了一种固定式电缆放线器。In order to make up for the deficiencies of the prior art, the utility model provides a fixed cable releaser.
本实用新型是通过如下技术方案实现的:The utility model is achieved through the following technical solutions:
一种固定式电缆放线器,包括底座、电机减速机、大盘转轴;A fixed cable pay-off, comprising a base, a motor reducer, and a large plate rotating shaft;
所述底座由底板、左支撑架和右支撑架组成,所述左支撑架和右支撑架对称焊接在所述底板上端面,所述左支撑架顶端设置有半弧形的轴瓦,所述左支撑架外侧设置有电控柜,所述电控柜上端部设置有电机安装盘,所述左支撑架外侧上部对称设置有两组涨紧机构,所述右支撑架外侧焊接有斜撑加固架,所述斜撑加固架上部与底部均呈斜面状,所述斜撑加固架上部与所述右支撑架外侧上部焊接连接,所述斜撑加固架底部与所述底板焊接连接;The base is composed of a bottom plate, a left support frame and a right support frame. The left support frame and the right support frame are symmetrically welded on the upper end surface of the bottom plate. The top of the left support frame is provided with a semi-arc bearing. The outer side of the support frame is provided with an electric control cabinet, the upper end of the electric control cabinet is provided with a motor mounting plate, the upper part of the outer side of the left support frame is symmetrically provided with two sets of tensioning mechanisms, and the outer side of the right support frame is welded with a diagonal brace reinforcement frame , the upper part and the bottom of the diagonal bracing reinforcement frame are both in the shape of an inclined plane, the upper part of the diagonal bracing reinforcement frame is welded and connected with the outer upper part of the right support frame, and the bottom of the diagonal bracing reinforcement frame is welded and connected with the bottom plate;
所述电机安装盘上通过螺栓安装有所述电机减速机,所述电机减速机由电机、卧式双排摆线减速机组成,所述电机与所述卧式双排摆线减速机连接,所述卧式双排摆线减速机的主动轴上安装有两组主动链轮,所述主动轴前端部安装有小链轮挡圈;The motor mounting plate is installed with the motor reducer through bolts, the motor reducer is composed of a motor and a horizontal double-row cycloid reducer, and the motor is connected with the horizontal double-row cycloid reducer, Two sets of driving sprockets are installed on the driving shaft of the horizontal double-row cycloid reducer, and a small sprocket retaining ring is installed on the front end of the driving shaft;
所述轴瓦上布置有所述大盘转轴,所述大盘转轴由中心转轴、链端支撑套、右端支撑轴组成,所述中心转轴左端部设置有所述链端支撑套,所述链端支撑套固定在所述左支撑架的轴瓦上,所述链端支撑套前端设置有链轮挡圈,所述链轮挡圈前端安装有链轮轴,所述链轮轴上布置有从动链轮,所述链端支撑套后端安装有拔叉板,所述拔叉板通过其开设的轴孔安装有拔叉轴;所述中心转轴右端部设置有所述右端支撑轴,所述右端支撑轴固定在所述右支撑架的轴瓦上,所述右端支撑轴的前端设置有用于安装储缆筒的铜套法兰盘,所述右端支撑轴的后端设置有挡圈;The large plate rotating shaft is arranged on the bearing bush, and the large plate rotating shaft is composed of a central rotating shaft, a chain end support sleeve, and a right end support shaft. The left end of the central rotating shaft is provided with the chain end support sleeve, the chain end support sleeve. It is fixed on the bearing bush of the left support frame, the front end of the chain end support sleeve is provided with a sprocket retaining ring, the front end of the chain wheel retaining ring is installed with a sprocket shaft, and a driven sprocket is arranged on the sprocket shaft, so The rear end of the chain end support sleeve is installed with a fork plate, and the fork plate is installed with a fork shaft through the shaft hole opened there; the right end of the central rotating shaft is provided with the right end support shaft, and the right end support shaft is fixed On the bearing bush of the right support frame, the front end of the right end support shaft is provided with a copper sleeve flange for installing the cable storage drum, and the rear end of the right end support shaft is provided with a retaining ring;
所述主动链轮与从动链轮与传动链啮合,所述传动链两侧布置有所述涨紧机构。The driving sprocket and the driven sprocket mesh with the transmission chain, and the tensioning mechanism is arranged on both sides of the transmission chain.
优选地,所述传动链为双排传送链。Preferably, the transmission chain is a double-row transmission chain.
本实用新型由于采用了以上技术方案,与现有技术相比使其具有以下有益效果:本专利通过电机减速机带动大盘转轴转动,利用拨叉轴转动带动储缆筒实现电缆放线功能,通过大盘转轴实现成盘电缆直接穿轴安装并放缆,省去电缆倒缆步骤,进一步提升电缆敷设效率,并节省大型绞车施工费用,进一步降低电缆敷设成本。Compared with the prior art, the utility model has the following beneficial effects due to the adoption of the above technical solutions: the present invention drives the rotating shaft of the large plate to rotate through the motor reducer, and uses the rotation of the fork shaft to drive the cable storage drum to realize the cable pay-off function. The large reel shaft realizes the installation and laying of the reeled cables directly through the shaft, eliminating the step of cable rewinding, further improving the cable laying efficiency, saving the construction cost of a large winch, and further reducing the cable laying cost.
本实用新型的附加方面和优点将在下面的描述部分中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the present invention will become apparent in the following section of the description, or learned by practice of the present invention.
附图说明Description of drawings
本实用新型的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments in conjunction with the accompanying drawings, wherein:
图1为本实用新型电缆放线器结构示意图;Fig. 1 is the structural schematic diagram of the utility model cable pay-off;
图2为本实用新型的大盘转轴结构示意图;Fig. 2 is a schematic diagram of the structure of a large plate rotating shaft of the present invention;
图3为本实用新型的底座结构示意图;Fig. 3 is the base structure schematic diagram of the utility model;
图4为本实用新型的电机减速机结构示意图;4 is a schematic structural diagram of a motor reducer of the present invention;
图5为本实用新型的电缆放线器装配储缆筒结构示意图。FIG. 5 is a schematic view of the structure of the cable pay-off device assembled with the cable storage drum of the present invention.
其中,图1-5中附图标记与部件之间的对应关系为:Among them, the corresponding relationship between the reference numerals and components in Figure 1-5 is:
1、底座;2、电机减速机;3、大盘转轴;4、传动链;5、储缆筒;11、底板;12、左支撑架;13、右支撑架;14、轴瓦;15、电控柜;16、电机安装盘;17、斜撑加固架;18、涨紧机构;21、电机;22、卧式双排摆线减速机;23、主动轴;24、主动链轮;25、小链轮挡圈;31、中心转轴;32、链端支撑套;33、右端支撑轴;34、链轮挡圈;35、链轮轴;36、拔叉板;37、拔叉轴;38、从动链轮;39、铜套法兰盘;40、挡圈。1. Base; 2. Motor reducer; 3. Large plate rotating shaft; 4. Transmission chain; 5. Cable storage drum; 11. Bottom plate; 12. Left support frame; 13. Right support frame; 14. Bearing bush; 15. Electric control Cabinet; 16, motor mounting plate; 17, diagonal brace reinforcement frame; 18, tensioning mechanism; 21, motor; 22, horizontal double row cycloid reducer; 23, driving shaft; 24, driving sprocket; 25, small sprocket retaining ring; 31, central shaft; 32, chain end support sleeve; 33, right end support shaft; 34, sprocket retaining ring; 35, sprocket shaft; 36, fork plate; 37, fork shaft; 38, from Moving sprocket; 39, copper sleeve flange; 40, retaining ring.
具体实施方式Detailed ways
为了能够更清楚地理解本实用新型的上述目的、特征和优点,下面结合附图和具体实施方式对本实用新型进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to be able to understand the above-mentioned objects, features and advantages of the present invention more clearly, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features in the embodiments may be combined with each other in the case of no conflict.
在下面的描述中阐述了很多具体细节以便于充分理解本实用新型,但是,本实用新型还可以采用其他不同于在此描述的方式来实施,因此,本实用新型的保护范围并不受下面公开的具体实施例的限制。In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present utility model is not subject to the following disclosure. The limitations of the specific embodiment.
下面结合图1-5对本实用新型的实施例的一种固定式电缆放线器进行具体说明。A fixed cable payoff according to an embodiment of the present invention will be described in detail below with reference to FIGS. 1-5 .
如图1-4所示,一种固定式电缆放线器,包括底座1、电机减速机2、大盘转轴3;底座1由底板11、左支撑架12和右支撑架13组成,左支撑架12和右支撑架13对称焊接在底板11上端面,左支撑架12顶端设置有半弧形的轴瓦14,左支撑架12外侧设置有电控柜15,电控柜15上端部设置有电机安装盘16,左支撑架12外侧上部对称设置有两组涨紧机构18,右支撑架13外侧焊接有斜撑加固架17,斜撑加固架17上部与底部均呈斜面状,斜撑加固架17上部与右支撑架13外侧上部焊接连接,斜撑加固架17底部与底板11焊接连接;电机安装盘16上通过螺栓安装有电机减速机2,电机减速机2由电机21、卧式双排摆线减速机22组成,电机21与卧式双排摆线减速机22连接,卧式双排摆线减速机22的主动轴23上安装有两组主动链轮24,主动轴23前端部安装有小链轮挡圈25;轴瓦14上布置有大盘转轴3,大盘转轴3由中心转轴31、链端支撑套32、右端支撑轴33组成,中心转轴31左端部设置有链端支撑套32,链端支撑套32固定在左支撑架12的轴瓦14上,链端支撑套32前端设置有链轮挡圈34,链轮挡圈34前端安装有链轮轴35,链轮轴35上布置有从动链轮38,链端支撑套32后端安装有拔叉板36,拔叉板36通过其开设的轴孔安装有拔叉轴37;中心转轴31右端部设置有右端支撑轴33,右端支撑轴33固定在右支撑架13的轴瓦14上,右端支撑轴33的前端设置有用于安装储缆筒5的铜套法兰盘39,右端支撑轴33的后端设置有挡圈40;主动链轮24与从动链轮38通过传动链4啮合传动,传动链4为双排链轮以提升承拉能力,两侧布置有涨紧机构18,通过涨紧机构使传动链保持合适的涨紧度,即不因过松而跳牙也不因过紧而发生损坏。As shown in Figure 1-4, a fixed cable payoff includes a
本专利实施原理:The principle of this patent's implementation:
如图5所示,安装成盘电缆,将储缆筒5穿入大盘转轴3,使拨叉轴37插入储缆筒5内,并吊装至固定放线器底座1,完成传动链4安装及涨紧机构18调试,通过电机减速机2带动大盘转轴3转动,通过中心转轴31转动带动拨叉轴37转动,带动储缆筒5实现放缆。As shown in Figure 5, install the cable into a coil, insert the cable storage drum 5 into the
以上仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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CN202123075183.8U CN216335965U (en) | 2021-12-09 | 2021-12-09 | Fixed cable unwrapping wire ware |
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CN202123075183.8U CN216335965U (en) | 2021-12-09 | 2021-12-09 | Fixed cable unwrapping wire ware |
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