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CN216292625U - Prefabricated UHPC (ultra high performance polycarbonate) fishing ground net cage - Google Patents

Prefabricated UHPC (ultra high performance polycarbonate) fishing ground net cage Download PDF

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CN216292625U
CN216292625U CN202122191518.6U CN202122191518U CN216292625U CN 216292625 U CN216292625 U CN 216292625U CN 202122191518 U CN202122191518 U CN 202122191518U CN 216292625 U CN216292625 U CN 216292625U
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uhpc
hollow
layer
frame
pipe
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水中和
郑子杭
王雷冲
孟旭
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Advanced Engineering Technology Institute Of Zhongshan City And Wuhan University Of Technology
Wuhan University of Technology WUT
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Advanced Engineering Technology Institute Of Zhongshan City And Wuhan University Of Technology
Wuhan University of Technology WUT
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/80Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
    • Y02A40/81Aquaculture, e.g. of fish

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Abstract

The utility model discloses a prefabricated UHPC (ultra high Performance Poly carbonate) fishing ground net cage which comprises an upper floating frame, a lower counterweight frame and a hollow vertical pipe connecting the upper floating frame and the lower counterweight frame, wherein the upper floating frame is provided with a plurality of transverse upper tensioning holes, a prestressed tendon is penetrated in each upper tensioning hole, both ends of the upper floating frame are provided with upper prestressed tendon anchors for tensioning the prestressed tendon, the lower counterweight frame is provided with a plurality of transverse lower tensioning holes, a prestressed tendon is penetrated in each lower tensioning hole, and both ends of the lower counterweight frame are provided with lower prestressed tendon anchors for tensioning the prestressed tendon. The UHPC fishing ground net cage disclosed by the utility model is reasonable in structure, strong in resistance to sea wave impact and good in stability.

Description

预制装配式UHPC渔场网箱Prefabricated UHPC fish farm cage

技术领域technical field

本实用新型属于海洋工程设施技术领域,具体涉及一种预制装配式UHPC渔场网箱。The utility model belongs to the technical field of marine engineering facilities, in particular to a prefabricated and assembled UHPC fish farm cage.

背景技术Background technique

随着渔业资源的衰退,海洋渔业发生了由捕捞业向养殖业为主的转变,水产养殖区域也从陆地到海洋,并由近海港湾向深水、深远海逐步拓展,海水网箱养殖是水产养殖活动的重要形式之一,目前的渔场网箱主要以钢铁材料为结构主体,使用水泥基材料来建造网箱则极为少见。在使用传统钢结构时仍然存在海洋环境下腐蚀严重,维护费用高的问题,影响了远海渔场的可持续发展。With the decline of fishery resources, marine fishery has changed from fishing to aquaculture, and the aquaculture area has also shifted from land to ocean, and has gradually expanded from offshore harbors to deep water and deep sea. Marine cage aquaculture is aquaculture. One of the important forms of activities, the current fishery cages are mainly made of steel materials, and it is extremely rare to use cement-based materials to build cages. When using traditional steel structures, there are still serious corrosion problems in the marine environment and high maintenance costs, which affect the sustainable development of offshore fishing grounds.

随着对超高性能混凝土(UHPC)材料研究和应用的不断深入,其作为海洋漂浮结构的优越性也逐渐凸显出来。相较于传统钢结构,以UHPC为主要材料的结构具有高强高韧特性,同时对海洋环境中海水的侵蚀反应也具有更强的抵御能力,其作为渔场网箱的结构材料具有广泛的应用前景。With the continuous deepening of research and application of ultra-high performance concrete (UHPC) materials, its superiority as a marine floating structure has gradually emerged. Compared with the traditional steel structure, the structure with UHPC as the main material has the characteristics of high strength and high toughness, and also has stronger resistance to the erosion reaction of seawater in the marine environment. It has a wide range of application prospects as a structural material for fish farm cages. .

公开号为CN 112722178 A的中国专利公开了一种减摇型 UHPC管-箱体组合漂浮结构及其建造方法,这种UHPC管-箱体组合漂浮结构由三层构件组成并通过高强高韧空心管连接,通过对结构浮力和重量的优化配置,使主要的托举应力集中于水面附近,且环绕结构的边沿,同时使其重心降至最低,由此即构成漂浮结构减摇体系,从而使结构具备漂浮、承载、减摇等功能。然而,这种UHPC管-箱体组合漂浮结构,环形浮箱构成了整个上层结构,在限定UHPC材料的使用量的情况下,建造的漂浮结构的长宽尺寸较小,性价比较低。Chinese Patent Publication No. CN 112722178 A discloses an anti-sway type UHPC pipe-box combined floating structure and its construction method. The pipe connection, through the optimized configuration of the buoyancy and weight of the structure, makes the main lifting stress concentrated near the water surface, and surrounds the edge of the structure, while minimizing the center of gravity. The structure has the functions of floating, bearing and anti-rolling. However, in this UHPC tube-box combined floating structure, the annular floating box constitutes the entire superstructure. Under the circumstance that the usage of UHPC materials is limited, the length and width of the constructed floating structure are relatively small and cost-effective.

同时,公开号为CN 111846131 A的中国专利也公开了一种装配式UHPC管-箱体组合漂浮结构及其建造方法,这种UHPC 管-箱体组合漂浮结构由若干个预制的中小型UHPC薄壁箱体、连接套筒和UHPC管组装而成,管-箱组合、结构稳定、形式多样、抗腐蚀性强,既可组成单层浅吃水漂浮平台,又可组成两层或多层半潜式骨架结构平台,具有广泛的再开发潜力和应用前景。和上述的减摇型UHPC管-箱体组合漂浮结构相比,在限定UHPC材料的使用量的情况下,建造的漂浮结构的长宽尺寸更大,性价更高。然而,这样的漂浮结构也存在以下问题,每一层漂浮结构中,中空箱体与UHPC管是通过插接的方式连接,纵向连接强度较低,对海洋环境中的波浪冲击的抵抗能力较差。At the same time, the Chinese Patent Publication No. CN 111846131 A also discloses an assembled UHPC pipe-box combined floating structure and its construction method. This UHPC pipe-box combined floating structure consists of several prefabricated small and medium UHPC The wall box body, connecting sleeve and UHPC pipe are assembled. The pipe-box combination has stable structure, various forms and strong corrosion resistance. It can form a single-layer shallow draft floating platform, and can form a two-layer or multi-layer semi-submersible platform. It is a skeleton structure platform with broad redevelopment potential and application prospects. Compared with the above-mentioned anti-sway UHPC tube-box combined floating structure, under the circumstance that the usage amount of UHPC material is limited, the built floating structure has larger length and width and higher cost performance. However, such a floating structure also has the following problems. In each layer of the floating structure, the hollow box and the UHPC pipe are connected by plugging, the longitudinal connection strength is low, and the resistance to wave impact in the marine environment is poor. .

实用新型内容Utility model content

鉴于此,本实用新型的目的在于提供一种结构合理、对海浪冲击的抵抗能力强、稳定性好的预制装配式UHPC渔场网箱。In view of this, the purpose of the present utility model is to provide a prefabricated UHPC fish farm cage with reasonable structure, strong resistance to wave impact and good stability.

本实用新型为解决其技术问题而采用的技术方案是:The technical scheme that the utility model adopts for solving its technical problem is:

一种预制装配式UHPC渔场网箱,包括上层漂浮框架、下层配重框架、以及将二者连接的中空竖管,所述上层漂浮框架包括拼装成框架结构的若干个中空箱体及若干条上层横梁,所述上层漂浮框架设置有若干条横向的上层张拉孔道,每条上层张拉孔道内均穿设有预应力筋,所述上层漂浮框架的两端均设置有将所述预应力筋拉紧的上层预应力筋锚具,所述中空箱体的内部和中空竖管的内部均填充有轻质填充物,所述下层配重框架包括拼装成框架结构的若干条下层横梁及若干个下层纵向件,所述下层配重框架设置有若干条横向的下层张拉孔道,每条下层张拉孔道内均穿设有预应力筋,所述下层配重框架的两端均设置有将所述预应力筋拉紧的下层预应力筋锚具。A prefabricated UHPC fish farm cage, comprising an upper floating frame, a lower counterweight frame, and a hollow standpipe connecting the two, the upper floating frame includes a plurality of hollow boxes assembled into a frame structure and a plurality of upper layers Beam, the upper layer floating frame is provided with several transverse upper layer tensioning tunnels, each upper layer tensioning tunnel is provided with prestressed tendons, and both ends of the upper layer floating frame are provided with the prestressed tendons. The tensioned upper-layer prestressed tendon anchorage, the interior of the hollow box body and the interior of the hollow standpipe are filled with light fillers, and the lower-layer counterweight frame includes several lower-layer beams assembled into a frame structure and several The lower-layer longitudinal piece, the lower-layer counterweight frame is provided with several transverse lower-layer tensioning tunnels, each of the lower-layer tensioning tunnels is provided with prestressed ribs, and both ends of the lower-level counterweight frame are provided with all the tensioning tunnels. The lower prestressed tendon anchorage is tightened by the prestressed tendon.

在本实用新型的一种优选方案中,各个中空箱体呈一列地间隔设置,每两个相邻的中空箱体通过若干条上层横梁连接,所述上层张拉孔道包括设置于所述中空箱体内的第一孔段和设置于所述上层横梁内的第二孔段。In a preferred solution of the present invention, each hollow box is arranged in a row at intervals, and every two adjacent hollow boxes are connected by a plurality of upper-layer beams, and the upper-layer tensioning tunnel comprises A first hole section in the body and a second hole section arranged in the upper beam.

在本实用新型的一种优选方案中,所述的上层横梁与所述的中空箱体插接且二者的插接处通过密封胶固结。In a preferred solution of the present invention, the upper beam and the hollow box body are plugged, and the plug joints of the two are consolidated by sealant.

在本实用新型的一种优选方案中,所述上层横梁包括交错设置的若干中空段和若干实心段,所述中空段内部填充有轻质填充材料,所述实心段设置有第一插孔,所述的中空竖管包括小口径UHPC管,所述小口径UHPC管的上端部与所述第一插孔插接配合且二者之间通过密封胶固结。In a preferred solution of the present utility model, the upper beam includes a plurality of hollow sections and a plurality of solid sections arranged in a staggered manner, the hollow sections are filled with light-weight filling materials, and the solid sections are provided with first insertion holes, The hollow vertical pipe includes a small-diameter UHPC pipe, and the upper end of the small-diameter UHPC pipe is inserted and fitted with the first socket, and the two are fixed by sealant.

在本实用新型的一种优选方案中,下层横梁和下层纵向件均为实心UHPC杆件,所述下层横梁设置有与所述第一插孔对应的第二插孔,所述小口径UHPC管的下端部与所述第二插孔插接配合且二者之间通过密封胶固结。In a preferred solution of the present invention, the lower beam and the lower longitudinal member are solid UHPC rods, the lower beam is provided with a second socket corresponding to the first socket, and the small-diameter UHPC pipe is provided with a second socket corresponding to the first socket. The lower end of the socket is inserted and matched with the second socket, and the two are fixed by sealant.

在本实用新型的一种优选方案中,所述上层横梁内预埋有沿着其长度方向布置的上层张拉管道,上层张拉管道依次穿过所有的中空段和实心段,上层张拉管道的内孔即构成上述的第二孔段。In a preferred solution of the present utility model, the upper-layer tension pipes arranged along the length direction of the upper-layer beams are pre-embedded, and the upper-layer tension pipes pass through all the hollow sections and solid sections in sequence, and the upper-layer tension pipes The inner hole constitutes the above-mentioned second hole segment.

在本实用新型的一种优选方案中,所述的下层纵向件包括分别位于下层配重结构两端的实心底板,所有下层横梁均连接在两个实心底板之间,所述的下层预应力筋锚具设置于所述实心底板的外侧部。In a preferred solution of the present utility model, the lower-layer longitudinal members include solid bottom plates respectively located at both ends of the lower-layer counterweight structure, all the lower-layer beams are connected between the two solid bottom plates, and the lower-layer prestressed tendons are anchored The tool is arranged on the outer side of the solid bottom plate.

在本实用新型的一种优选方案中,所述的下层张拉孔道包括设置于所述实心底板内的第三孔段和设置于所述下层横梁内的第四孔段。In a preferred solution of the present invention, the lower tension tunnel comprises a third hole section arranged in the solid bottom plate and a fourth hole section arranged in the lower beam.

在本实用新型的一种优选方案中,所述下层横梁内预埋有沿着其长度方向布置的下层张拉管道,下层张拉管道的内孔即构成上述的第四孔段。In a preferred solution of the present invention, the lower-layer tension pipes arranged along the length direction thereof are pre-embedded in the lower-layer beams, and the inner holes of the lower-layer tension pipes constitute the above-mentioned fourth hole section.

在本实用新型的一种优选方案中,所述下层横梁的数量为2 条,所述的下层纵向件还包括连接在2条下层横梁之间的下层纵杆。In a preferred solution of the present invention, the number of the lower beams is 2, and the lower longitudinal member further includes a lower longitudinal rod connected between the two lower beams.

在本实用新型的一种优选方案中,所述下层纵杆与所述的下层横梁插接,所述下层纵向件的插接位置与小口径UHPC管的插接位置错开,避免出现应力薄弱处。In a preferred solution of the present invention, the lower-layer longitudinal rod is inserted into the lower-layer beam, and the insertion position of the lower-layer longitudinal member is staggered from the insertion position of the small-diameter UHPC pipe, so as to avoid the occurrence of weak stress .

在本实用新型的一种优选方案中,中空箱体的数量为3个及以上,位于所述上层漂浮框架两端的中空箱体为端部箱体,位于两个端部箱体之间的中空箱体为中部箱体,所述的上层预应力筋锚具设置于所述端部箱体的外侧部,所述的中空竖管包括连接在实心底板和对应的端部箱体之间的大口径UHPC管。In a preferred solution of the present invention, the number of hollow boxes is 3 or more, the hollow boxes located at both ends of the upper floating frame are end boxes, and the hollow boxes located between the two end boxes are The box body is a middle box body, the upper layer prestressed tendon anchorage is arranged on the outer side of the end box body, and the hollow vertical pipe includes a large vertical pipe connected between the solid bottom plate and the corresponding end box body. Caliber UHPC pipe.

在本实用新型的一种优选方案中,所述大口径UHPC管的上端与所述的端部箱体插接,所述大口径UHPC管的下端与所述的实心底板插接。In a preferred solution of the present invention, the upper end of the large-diameter UHPC pipe is inserted into the end box, and the lower end of the large-diameter UHPC pipe is inserted into the solid bottom plate.

一种预制装配式UHPC渔场网箱的建造方法,用于建造如上所述的预制装配式UHPC渔场网箱,包括以下步骤:A method for constructing a prefabricated UHPC fish farm cage, which is used to construct the prefabricated UHPC fish farm cage as described above, comprising the following steps:

S1、制作配件,分别制作中空箱体、上层横梁、中空竖管、下层横梁、以及下层纵向件;S1. Make accessories, respectively make the hollow box, the upper beam, the hollow vertical pipe, the lower beam, and the lower longitudinal piece;

S2、组装成型上层漂浮结构,将中空箱体呈一列地间隔设置,在相邻的中空箱体之间安装上层横梁,使中空箱体内的第一孔段和上层横梁内的第二孔段对齐,构成若干条上层张拉孔道,然后在每条上层张拉孔道内穿入预应力筋,使用上层预应力筋锚具对这些预应力筋进行张拉,将预应力筋拉紧,然后在上层张拉孔道内灌入水泥浆,使预应力筋、上层横梁、中空箱体构成一个整体;S2. Assemble the upper floating structure, arrange the hollow boxes in a row at intervals, and install the upper beam between the adjacent hollow boxes, so that the first hole section in the hollow box and the second hole section in the upper beam are aligned , constitute a number of upper tension tunnels, and then penetrate the prestressed tendons in each upper tension tunnel, use the upper prestressed tendon anchors to tension these prestressed tendons, and tighten the prestressed tendons. Cement slurry is poured into the tension tunnel, so that the prestressed tendons, the upper beam and the hollow box form a whole;

S3、组装成型下层配重结构,将所有的下层横梁均安装在两个实心底板之间,使实心底板内的第三孔段和下层横梁内的第四孔段对齐,构成若干条下层张拉孔道,然后在每条下层张拉孔道内穿入预应力筋,使用下层预应力筋锚具对这些预应力筋进行张拉,将预应力筋拉紧,然后在下层张拉孔道内灌入水泥浆,使预应力筋、下层横梁、实心底板构成一个整体;S3. Assemble and form the lower layer counterweight structure, install all the lower layer beams between the two solid bottom plates, and align the third hole section in the solid bottom plate with the fourth hole section in the lower layer beam to form a number of lower layer tensioning Then, the prestressed tendons are inserted into each lower tensioning channel, and these prestressed tendons are tensioned with the lower prestressed tendon anchors, and the prestressed tendons are tightened, and then the lower tensioning channel is filled with cement slurry. , so that the prestressed tendons, the lower beams and the solid bottom plate form a whole;

S4、上下层拼装,所述中空竖管包括小口径UHPC管和大口径UHPC管,通过小口径UHPC管将上层横梁和下层横梁连接,通过大口径UHPC管将实心底板与对应的中空箱体连接。S4. Assemble the upper and lower layers. The hollow vertical pipe includes a small-diameter UHPC pipe and a large-diameter UHPC pipe. The upper-layer beam and the lower-layer beam are connected through the small-diameter UHPC pipe, and the solid bottom plate and the corresponding hollow box are connected through the large-diameter UHPC pipe. .

在本实用新型的一种优选方案中,在实施步骤S4之后,实施步骤S5,在所有部件的连接处采用灌浆或注胶的方式进行密封固结。In a preferred solution of the present invention, after step S4 is performed, step S5 is performed, and the joints of all components are sealed and consolidated by means of grouting or glue injection.

本实用新型的有益效果是:The beneficial effects of the present utility model are:

1、本实用新型采用UHPC材料预制的上层漂浮框架、下层配重框架、以及中空竖管组装而成,上层漂浮框架由中空箱体、和上层横梁组装而成,下层配重框架由下层横梁、实心底板、下层纵杆组装而成,保证结构的受力合理,整体性强,对海洋环境中的波浪冲击的抵抗能力强,稳定性好。1. The utility model adopts UHPC material prefabricated upper floating frame, lower counterweight frame, and hollow standpipe to assemble, the upper floating frame is assembled from a hollow box body and an upper beam, and the lower counterweight frame is composed of a lower beam, The solid bottom plate and the lower longitudinal rod are assembled to ensure the reasonable force of the structure, strong integrity, strong resistance to wave impact in the marine environment, and good stability.

2、上层漂浮框架和下层配重框架组装成型后,通过上层预应力筋锚具将上层张拉孔道内的预应力筋拉紧,通过下层预应力筋锚具将下层张拉孔道内的预应力筋拉紧,能够增强整体结构的横向强度和刚度。2. After the upper floating frame and the lower counterweight frame are assembled and formed, the prestressing tendons in the upper tensioning tunnel are tightened by the upper prestressing tendon anchorage, and the prestressing in the lower tensioning tunnel is tightened by the lower prestressing tendon anchorage. Tensioning the tendons can enhance the lateral strength and stiffness of the overall structure.

3、本实用新型网箱结构的主要结构材料为UHPC,其强度高、韧性好,具有抗腐蚀、抗冲击等一系列优异性能;中空竖管和中空箱体中具有大量的空腔,可为结构提供足够的浮力;空腔内填充了轻质填充材料,可在结构表面出现裂缝等缺陷的情况下,保持原有的工作状态。3. The main structural material of the cage structure of the present utility model is UHPC, which has high strength, good toughness, and has a series of excellent properties such as corrosion resistance and impact resistance; there are a large number of cavities in the hollow vertical pipe and the hollow box body, which can be used for The structure provides sufficient buoyancy; the cavity is filled with lightweight filling material, which can maintain the original working condition in the case of defects such as cracks on the surface of the structure.

4、本结构使用的UHPC构件均为工厂预制,相较于传统网箱,其质量能更好的控制,也可以节约材料;减少施工强度,缩短结构制造的整体工期,更利于推广使用;可降低网箱的维护成本,延长网箱的使用寿命。4. The UHPC components used in this structure are all prefabricated in factories. Compared with traditional cages, their quality can be better controlled and materials can be saved; the construction strength can be reduced and the overall construction period of the structure manufacturing can be shortened, which is more conducive to popularization and use; Reduce the maintenance cost of the cage and prolong the service life of the cage.

附图说明Description of drawings

图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;

图2是本实用新型的主视图;Fig. 2 is the front view of the present utility model;

图3是端部箱体和上层横梁的连接结构示意图;Figure 3 is a schematic diagram of the connection structure of the end box and the upper beam;

图4是中部箱体与上层横梁的连接结构示意图;Figure 4 is a schematic diagram of the connection structure of the middle box and the upper beam;

图5是实心底板与下层横梁的连接结构示意图;5 is a schematic diagram of the connection structure of the solid bottom plate and the lower beam;

图6是上层横梁的结构示意图;Fig. 6 is the structural representation of the upper beam;

图7是下层纵杆与下层横梁的连接结构示意图。FIG. 7 is a schematic diagram of the connection structure of the lower longitudinal bar and the lower transverse beam.

具体实施方式Detailed ways

下面将结合附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

需要说明,本实用新型实施例中所有方向性指示(诸如上、下、左、右、前、后…)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。另外,在本实用新型中涉及“优选”、“次优选”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“优选”、“次优选”的特征可以明示或者隐含地包括至少一个该特征。It should be noted that all directional indications (such as up, down, left, right, front, rear...) in the embodiments of the present invention are only used to explain the relationship between various components under a certain posture (as shown in the accompanying drawings). The relative positional relationship, the movement situation, etc., if the specific posture changes, the directional indication also changes accordingly. In addition, the descriptions involving "preferred", "second preferred", etc. in the present invention are only for descriptive purposes, and should not be construed as indicating or implying their relative importance or implicitly indicating the number of indicated technical features. Thus, a feature defined as "preferred" or "less preferred" may expressly or implicitly include at least one of that feature.

参照图1至图7,一种预制装配式UHPC渔场网箱,包括上层漂浮框架、下层配重框架、以及将二者连接的中空竖管1。1 to 7 , a prefabricated UHPC fish farm cage includes an upper floating frame, a lower counterweight frame, and a hollow riser 1 connecting the two.

上层漂浮框架包括拼装成框架结构的若干个中空箱体2及若干条上层横梁3,中空箱体2的内部具有箱体空腔202,上层漂浮框架设置有若干条横向的上层张拉孔道41,每条上层张拉孔道41内均穿设有预应力筋42,上层漂浮框架的两端均设置有将预应力筋42拉紧的上层预应力筋锚具43,中空箱体2的内部和中空竖管1的内部均填充有泡沫塑料等轻质填充物,如聚苯或聚氨酯泡沫塑料。The upper floating frame includes a plurality of hollow boxes 2 and a plurality of upper beams 3 assembled into a frame structure, the hollow box 2 has a box cavity 202 inside, and the upper floating frame is provided with a plurality of transverse upper layer tensioning tunnels 41, Each upper layer tensioning tunnel 41 is provided with prestressed tendons 42 , both ends of the upper layer floating frame are provided with upper layer prestressed tendon anchors 43 for tightening the prestressed tendons 42 . The interior of the standpipe 1 is filled with lightweight fillers such as foam, such as polystyrene or polyurethane foam.

下层配重框架包括拼装成框架结构的若干条下层横梁5及若干个下层纵向件6,下层配重框架设置有若干条横向的下层张拉孔道71,每条下层张拉孔道71内均穿设有预应力筋42,下层配重框架的两端均设置有将预应力筋42拉紧的下层预应力筋锚具72。The lower counterweight frame includes a number of lower beams 5 and a number of lower longitudinal members 6 assembled into a frame structure. The lower counterweight frame is provided with a number of transverse lower tension tunnels 71, and each of the lower tension tunnels 71 are drilled through. There are prestressed tendons 42 , and both ends of the lower counterweight frame are provided with lower prestressed tendon anchors 72 for tightening the prestressed tendons 42 .

中空箱体2、上层横梁3、中空竖管1、下层横梁5、以及下层纵向件6均采用以UHPC为主要材料的高强高韧水泥基复合材料制备得到。The hollow box 2 , the upper beam 3 , the hollow vertical pipe 1 , the lower beam 5 , and the lower longitudinal member 6 are all prepared from high-strength and high-toughness cement-based composite materials with UHPC as the main material.

上层漂浮框架和下层配重框架组装成型后,通过上层预应力筋锚具43将上层张拉孔道41内的预应力筋42拉紧,通过下层预应力筋锚具72将下层张拉孔道71内的预应力筋42拉紧,能够增强整体结构的横向强度和刚度。After the upper floating frame and the lower counterweight frame are assembled and formed, the prestressed tendons 42 in the upper tensioning tunnel 41 are tightened by the upper prestressed tendon anchors 43 , and the lower tensioning tunnel 71 is tightened by the lower prestressed tendon anchors 72 . The prestressed tendons 42 are tightened, which can enhance the lateral strength and rigidity of the overall structure.

参照图1与图2,在本实用新型的一种优选方案中,各个中空箱体2呈一列地间隔设置,每两个相邻的中空箱体2通过若干条上层横梁3连接,上层张拉孔道41包括设置于中空箱体2 内的第一孔段411和设置于上层横梁3内的第二孔段412。1 and 2, in a preferred solution of the present invention, each hollow box body 2 is arranged in a row at intervals, and every two adjacent hollow box bodies 2 are connected by several upper beams 3, and the upper layer is tensioned The hole 41 includes a first hole section 411 arranged in the hollow box 2 and a second hole section 412 arranged in the upper beam 3 .

上层横梁3与中空箱体2插接且二者的插接处通过密封胶固结。具体地,中空箱体2上设置有横向的插孔203,上层横梁3的端部设置有与该插孔203插接配合的插块。The upper beam 3 is plugged with the hollow box body 2, and the plug joints of the two are consolidated by sealant. Specifically, the hollow box body 2 is provided with a horizontal insertion hole 203 , and the end of the upper beam 3 is provided with a plug-in block that is inserted and matched with the insertion hole 203 .

作为本实用新型的进一步改进,上层横梁3包括交错设置的若干中空段31和若干实心段32,中空段31内部填充有泡沫塑料等轻质填充材料,实心段32设置有第一插孔301,中空竖管1包括小口径UHPC管11,小口径UHPC管11的上端部与第一插孔301插接配合且二者之间通过密封胶固结。上层横梁3 内预埋有沿着其长度方向布置的上层张拉管道,上层张拉管道依次穿过所有的中空段31和实心段32,上层张拉管道的内孔即构成上述的第二孔段412。As a further improvement of the present invention, the upper beam 3 includes a plurality of hollow sections 31 and a plurality of solid sections 32 arranged in a staggered manner, the hollow section 31 is filled with lightweight filling materials such as foam plastic, and the solid section 32 is provided with a first insertion hole 301, The hollow standpipe 1 includes a small-diameter UHPC pipe 11 , and the upper end of the small-diameter UHPC pipe 11 is inserted and fitted with the first insertion hole 301 and the two are fixed by a sealant. There are pre-embedded upper-layer tension pipes arranged along its length direction in the upper-layer beam 3, and the upper-layer tension pipes pass through all the hollow sections 31 and the solid sections 32 in turn, and the inner holes of the upper-layer tension pipes constitute the above-mentioned second holes. Section 412.

下层横梁5为实心UHPC梁,下层横梁5设置有与第一插孔301对应的第二插孔501,小口径UHPC管11的下端部与第二插孔501插接配合且二者之间通过密封胶固结。The lower beam 5 is a solid UHPC beam, and the lower beam 5 is provided with a second insertion hole 501 corresponding to the first insertion hole 301, and the lower end of the small-diameter UHPC pipe 11 is inserted and matched with the second insertion hole 501 and passes between the two. Sealant consolidation.

进一步地,下层纵向件6还包括分别位于下层配重结构两端的实心底板61,所有下层横梁5均连接在两个实心底板61之间,下层预应力筋锚具72设置于实心底板61的外侧部。优选地,实心底板61上设置有插孔612,下层横梁5的端部插入该插孔612中且二者之间通过密封胶固结。Further, the lower layer longitudinal member 6 also includes solid bottom plates 61 respectively located at both ends of the lower layer counterweight structure, all the lower layer beams 5 are connected between the two solid bottom plates 61, and the lower layer prestressed tendons 72 are arranged on the outer side of the solid bottom plate 61. department. Preferably, the solid bottom plate 61 is provided with an insertion hole 612, and the end of the lower beam 5 is inserted into the insertion hole 612 and the two are fixed by sealant.

参照图1与图2,在本实用新型的一种优选方案中,下层张拉孔道71包括设置于实心底板61内的第三孔段711和设置于下层横梁5内的第四孔段712。具体地,下层横梁5内预埋有沿着其长度方向布置的下层张拉管道,下层张拉管道的内孔即构成上述的第四孔段712。1 and 2 , in a preferred solution of the present invention, the lower tension tunnel 71 includes a third hole segment 711 arranged in the solid bottom plate 61 and a fourth hole segment 712 arranged in the lower beam 5 . Specifically, the lower-layer tension pipes arranged along the length direction of the lower-layer beams 5 are pre-embedded, and the inner holes of the lower-layer tension pipes constitute the above-mentioned fourth hole section 712 .

参照图1,下层横梁5的数量一般设置为为2条,下层纵向件6还包括连接在2条下层横梁5之间的下层纵杆62。Referring to FIG. 1 , the number of lower beams 5 is generally set to two, and the lower longitudinal member 6 further includes a lower longitudinal rod 62 connected between the two lower beams 5 .

下层横梁5上设置有与下层纵杆62对应的插孔502,下层纵杆62的两端分别与两根下层横梁5的插孔502插接,用于加强下层配重框架的纵向强度和刚度。在下层横梁5上,下层纵向件6的插接位置应与小口径UHPC管11的插接位置错开,避免出现应力薄弱处。The lower beam 5 is provided with sockets 502 corresponding to the lower longitudinal rods 62, and the two ends of the lower longitudinal rods 62 are respectively inserted into the sockets 502 of the two lower beams 5 to strengthen the longitudinal strength and rigidity of the lower counterweight frame. . On the lower beam 5, the insertion position of the lower longitudinal member 6 should be staggered from the insertion position of the small-diameter UHPC pipe 11 to avoid the occurrence of weak stress.

中空箱体2的数量为2个及以上,当中空箱体2的数量为3 个及以上,位于上层漂浮框架两端的中空箱体2为端部箱体,位于两个端部箱体之间的中空箱体2为中部箱体,上层预应力筋锚具43设置于端部箱体的外侧部,当中空箱体2的数量为2 个时,两个中空箱体2均位于上层漂浮框架的两端,二者均为端部箱体。The number of hollow boxes 2 is 2 or more, and the number of hollow boxes 2 is 3 or more. The hollow boxes 2 located at both ends of the upper floating frame are end boxes, located between the two end boxes. The hollow box 2 is the middle box, and the upper prestressed tendon anchors 43 are arranged on the outer side of the end box. When the number of hollow boxes 2 is 2, the two hollow boxes 2 are located on the upper floating frame. Both ends are end boxes.

进一步地,中空竖管1还包括连接在实心底板61和对应的端部箱体之间的大口径UHPC管12。端部箱体的下表面、实心底板61的上表面均设置有稍大于大口径UHPC管12的插孔202,大口径UHPC管12的上端插入端部箱体下表面的插孔202,大口径UHPC管12的下端插入实心底板61上表面的插孔611以将端部箱体和实心底板61连接,大口径UHPC管12与端部箱体的插接处、大口径UHPC管12与实心底部的插接处均通过密封胶固结。Further, the hollow standpipe 1 also includes a large-diameter UHPC pipe 12 connected between the solid bottom plate 61 and the corresponding end box. The lower surface of the end box body and the upper surface of the solid bottom plate 61 are provided with a jack 202 slightly larger than the large-diameter UHPC pipe 12, and the upper end of the large-diameter UHPC pipe 12 is inserted into the jack 202 on the lower surface of the end box body. The lower end of the UHPC pipe 12 is inserted into the insertion hole 611 on the upper surface of the solid bottom plate 61 to connect the end box body and the solid bottom plate 61 . The splices are fixed by sealant.

整个装配式UHPC渔场网箱的平均密度需小于海水的密度,使装配式UHPC渔场网箱能够漂浮在海水中。上层漂浮框的平均密度应低于下层配重框架的平均密度,一般将下层配重框架的实心底板61、下层横梁5、下层纵杆62均设置为实心结构,用于降低重心,增强网箱在海洋复杂环境中对各种工况的适应能力,在海浪的冲击下可降低摇晃幅度,防止倾翻。The average density of the entire fabricated UHPC fish farm cage needs to be less than that of seawater, so that the fabricated UHPC fish farm cage can float in seawater. The average density of the upper floating frame should be lower than the average density of the lower counterweight frame. Generally, the solid bottom plate 61, the lower beam 5, and the lower longitudinal rod 62 of the lower counterweight frame are set as solid structures to lower the center of gravity and strengthen the cage. The ability to adapt to various working conditions in the complex marine environment can reduce the shaking amplitude and prevent overturning under the impact of waves.

用于建造上述的预制装配式UHPC渔场网箱的建造方法,包括以下步骤:A construction method for constructing the above-mentioned prefabricated UHPC fish farm cage, comprising the following steps:

S1、制作配件,分别制作中空箱体2、上层横梁3、大口径 UHPC管12、小口径UHPC管11、下层横梁5、以及下层纵杆 62以及实心底板61;S1, make accessories, respectively make the hollow box 2, the upper beam 3, the large-diameter UHPC pipe 12, the small-diameter UHPC pipe 11, the lower beam 5, and the lower longitudinal rod 62 and the solid bottom plate 61;

S2、组装成型上层漂浮结构,将中空箱体2呈一列地间隔设置,在相邻的中空箱体2之间安装上层横梁3,使中空箱体2 内的第一孔段411和上层横梁3内的第二孔段412对齐,构成若干条上层张拉孔道41,然后在每条上层张拉孔道41内穿入预应力筋42,使用上层预应力筋锚具43对这些预应力筋42进行张拉,将预应力筋42拉紧,然后在上层张拉孔道41内灌入水泥浆,使预应力筋42、上层横梁3、中空箱体2构成一个整体;S2. Assemble and form the upper floating structure, arrange the hollow boxes 2 in a row at intervals, and install the upper beams 3 between the adjacent hollow boxes 2, so that the first hole section 411 in the hollow box 2 and the upper beam 3 The second hole sections 412 in the inner layer are aligned to form several upper-layer tensioning channels 41, and then the prestressing ribs 42 are penetrated into each upper-layer tensioning channel 41, and the prestressing ribs 42 are carried out by using the upper-layer prestressing tendon anchors 43. Tension, tighten the prestressed tendons 42, and then pour cement slurry into the upper tensioning tunnel 41, so that the prestressed tendons 42, the upper beam 3 and the hollow box 2 form a whole;

S3、组装成型下层配重结构,通过下层纵杆62将所有的下层横梁5连接在一起,并将所有的下层横梁5均安装在两个实心底板61之间,使实心底板61内的第三孔段711和下层横梁5内的第四孔段712对齐,构成若干条下层张拉孔道71,然后在每条下层张拉孔道71内穿入预应力筋42,使用下层预应力筋锚具72 对这些预应力筋42进行张拉,将预应力筋42拉紧,然后在下层张拉孔道71内灌入水泥浆,使预应力筋42、下层横梁5、实心底板61构成一个整体;S3. Assemble the lower layer counterweight structure, connect all the lower layer beams 5 together through the lower layer longitudinal rods 62, and install all the lower layer beams 5 between the two solid bottom plates 61, so that the third layer in the solid bottom plate 61 is installed. The hole section 711 is aligned with the fourth hole section 712 in the lower beam 5 to form a number of lower tension tunnels 71, and then the prestressed tendons 42 are inserted into each lower tensile tunnel 71, and the lower prestressed tendon anchors 72 are used. These prestressed tendons 42 are stretched, the prestressed tendons 42 are tensioned, and then cement slurry is poured into the lower tensioning tunnel 71, so that the prestressed tendons 42, the lower beam 5, and the solid bottom plate 61 form a whole;

S4、上下层拼装,通过小口径UHPC管11将上层横梁3和下层横梁5连接,通过大口径UHPC管12将实心底板61与对应的中空箱体2连接。S4. Assemble the upper and lower layers, connect the upper beam 3 and the lower beam 5 through the small-diameter UHPC pipe 11, and connect the solid bottom plate 61 to the corresponding hollow box 2 through the large-diameter UHPC pipe 12.

S5、在所有部件的连接处采用灌浆或注胶的方式进行密封固结。S5. Use grouting or glue injection to seal and consolidate the joints of all parts.

上述步骤S1中,制作中空箱体2、上层横梁3、大口径UHPC 管12、小口径UHPC管11的方法是:首先采用高强高韧水泥基复合材料制作中空箱体2、上层横梁3、大口径UHPC管12、小口径UHPC管11的胚体,待胚体硬化,向中空箱体2、上层横梁3、大口径UHPC管12、小口径UHPC管11的内腔中注入泡沫塑料等轻质填充物,然后将注入轻质填充物的灌注口封闭。In the above-mentioned step S1, the method of making the hollow box body 2, the upper beam 3, the large-diameter UHPC pipe 12, and the small-diameter UHPC pipe 11 is as follows: first, a high-strength and high-toughness cement-based composite material is used to make the hollow box body 2, the upper-layer beam 3, the large The embryos of the UHPC tube 12 with a small diameter and the UHPC tube 11 with a small diameter are injected into the hollow box 2, the upper beam 3, the large diameter UHPC tube 12, and the small diameter UHPC tube 11. Filler, and then the filling port into which the lightweight filler is injected is closed.

上述的5个步骤,最先实施S1,S2、S3可同时实施,也可以先实施S2,或者先实施S3,S2、S3完成后,再实施S4,最后实施S5。For the above five steps, S1 is implemented first, S2 and S3 can be implemented simultaneously, or S2 can be implemented first, or S3 can be implemented first, after S2 and S3 are completed, S4 is implemented, and finally S5 is implemented.

实施例1Example 1

本实例提供的预制装配式UHPC渔场网箱由中空箱体2、上层横梁3、大口径UHPC管12、小口径UHPC管11、下层横梁5、以及下层纵杆62以及实心底板61相互插接组装而成。The prefabricated UHPC fish farm cage provided in this example consists of a hollow box 2, an upper beam 3, a large-diameter UHPC pipe 12, a small-diameter UHPC pipe 11, a lower beam 5, a lower longitudinal rod 62 and a solid bottom plate 61. made.

本例中采用中空箱体2的尺寸为5000×2000×500mm,侧壁厚度为30mm,箱体空腔202位于箱体中心位置,尺寸为2500 ×1500×400mm,中空箱体2上竖直的插孔的半径为600mm,高度为400mm。实心底板61尺寸为5000×2000×200mm,内部开设与中空箱体2位置对应、半径相同的竖直的插孔,高度为100mm。上层横梁3尺寸为5000×500×500mm,下层横梁5尺寸为12000×500×500mm,下层纵杆62尺寸为4000×500× 200mm。大口径UHPC管12半径取600mm,高度为1000mm;小口径UHPC管11半径取200mm,高度为1000mm。结合各构件尺寸,可得结构整体长度为16m,宽度为5m,整体长宽比约为3:1,具体参数详见表1。In this example, the size of the hollow box 2 is 5000×2000×500mm, the thickness of the side wall is 30mm, the box cavity 202 is located in the center of the box, and the size is 2500×1500×400mm. The jack has a radius of 600mm and a height of 400mm. The size of the solid bottom plate 61 is 5000×2000×200mm, and a vertical jack with the same radius and the same radius as the position of the hollow box 2 is provided inside, and the height is 100mm. The size of the upper beam 3 is 5000×500×500mm, the size of the lower beam 5 is 12000×500×500mm, and the size of the lower longitudinal bar 62 is 4000×500×200mm. The radius of the large-diameter UHPC pipe 12 is 600mm and the height is 1000mm; the radius of the small-diameter UHPC pipe 11 is 200mm and the height is 1000mm. Combined with the dimensions of each component, the overall length of the structure is 16m, the width is 5m, and the overall length-width ratio is about 3:1. See Table 1 for specific parameters.

表1预制UHPC网箱构件尺寸参数表Table 1 Dimensions and parameters of prefabricated UHPC cages

名称name 长×宽×高/mmL×W×H/mm 壁厚/mmWall thickness/mm 数量/个amount 体积/m<sup>3</sup>Volume/m<sup>3</sup> 质量/kgMass/kg 中空箱体2Hollow box 2 5000×2000×5005000×2000×500 3030 33 2.34962.3496 6109.096109.09 箱体空腔202Box cavity 202 2500×1500×4002500×1500×400 33 4.50004.5000 00 实心底板61Solid Bottom Plate 61 5000×2000×2005000×2000×200 22 3.88703.8870 10106.210106.2 上层横梁3upper beam 3 5000×500×5005000×500×500 2020 44 0.80200.8020 2084.832084.83 下层横梁5Lower beam 5 12000×500×50012000×500×500 2020 22 0.63940.6394 1662.671662.67 下层纵杆62Lower longitudinal bar 62 4000×500×2004000×500×200 2020 44 0.43400.4340 1128.861128.86 小口径UHPC管11Small diameter UHPC pipe 11 r=200,l=1000r=200, l=1000 2020 0.39680.3968 332.06332.06 大口径UHPC管12Large diameter UHPC pipe 12 r=600,l=1500r=600, l=1500 2525 0.33460.3346 300.69300.69 结构总重total weight of the structure 21724.4 21724.4

由表1可得,结构总重量为21724.4kg,根据图1-7,可计算得出结构排水量为34280kg,该结构可提供的净浮力为34280-21724.4=12555.6公斤。故该结构在水中处于漂浮状态,且具有相当的承载力。在实际生产过程中,可承受一定的网箱网衣、人工活动等荷载,相较由传统围栏式网箱,其应用范围及承载能力更加优越。From Table 1, the total weight of the structure is 21724.4kg. According to Figure 1-7, the displacement of the structure can be calculated as 34280kg, and the net buoyancy provided by the structure is 34280-21724.4=12555.6kg. Therefore, the structure is in a floating state in water and has a considerable bearing capacity. In the actual production process, it can withstand certain loads such as cage nets and artificial activities. Compared with traditional fenced cages, its application range and bearing capacity are more superior.

以上仅为本实用新型的优选实施例,并非因此限制本实用新型的专利范围,凡是在本实用新型的实用新型构思下,利用本实用新型说明书及附图内容所作的等效结构变换,或直接或间接运用在其他相关的技术领域均包括在本实用新型的专利保护范围内。The above are only the preferred embodiments of the present utility model, and are not intended to limit the scope of the present utility model patent. Any equivalent structure transformation made by using the contents of the present utility model description and drawings under the concept of the present utility model, or directly Or indirectly used in other related technical fields are included in the scope of patent protection of the present invention.

Claims (10)

1. A prefabricated UHPC (ultra high performance concrete) fishing ground net cage is characterized by comprising an upper floating frame, a lower counterweight frame and a hollow vertical pipe (1) connecting the upper floating frame and the lower counterweight frame, wherein the upper floating frame comprises a plurality of hollow box bodies (2) and a plurality of upper beams (3) which are assembled into a frame structure, the upper floating frame is provided with a plurality of transverse upper tensioning channels (41), each upper tensioning channel (41) is internally provided with a prestressed tendon (42) in a penetrating manner, two ends of the upper floating frame are respectively provided with an upper prestressed tendon anchorage device (43) which tensions the prestressed tendon (42), the interior of each hollow box body (2) and the interior of each hollow vertical pipe (1) are filled with light fillers, the lower counterweight frame comprises a plurality of lower beams (5) and a plurality of lower longitudinal pieces (6) which are assembled into the frame structure, the lower floor counter weight frame is provided with a plurality of horizontal lower floor stretch-draw pore canals (71), all wears to be equipped with prestressing tendons (42) in every lower floor stretch-draw pore canal (71), the both ends of lower floor counter weight frame all are provided with the taut lower floor prestressing tendons ground tackle (72) of prestressing tendons (42).
2. The prefabricated UHPC fishery cage according to claim 1, wherein each hollow box body (2) is arranged at intervals in a row, every two adjacent hollow box bodies (2) are connected by a plurality of upper-layer cross beams (3), and the upper-layer tension hole channel (41) comprises a first hole section (411) arranged in the hollow box body (2) and a second hole section (412) arranged in the upper-layer cross beam (3).
3. The prefabricated UHPC fishing ground net cage according to claim 2, wherein the upper layer beam (3) comprises a plurality of hollow sections (31) and a plurality of solid sections (32) which are arranged in a staggered mode, light filling materials are filled in the hollow sections (31), the solid sections (32) are provided with first jacks (301), the hollow vertical pipe (1) comprises a small-caliber UHPC pipe (11), the upper end portion of the small-caliber UHPC pipe (11) is in plug fit with the first jacks (301), and the small-caliber UHPC pipe and the first jacks are fixedly connected through sealing glue.
4. The prefabricated UHPC fishery net cage according to claim 3, wherein the lower layer cross beam (5) is provided with a second insertion hole (501) corresponding to the first insertion hole (301), and the lower end part of the small-caliber UHPC pipe (11) is in splicing fit with the second insertion hole (501) and is fixedly connected with the second insertion hole through a sealant.
5. The prefabricated UHPC fishery cage according to claim 2, wherein the lower longitudinal member (6) comprises solid bottom plates (61) at both ends of the lower counterweight structure, and all the lower cross beams (5) are connected between the two solid bottom plates (61).
6. The prefabricated UHPC fishery cage according to claim 5, wherein said lower tensioned tunnel (71) comprises a third hole section (711) provided in said solid floor (61) and a fourth hole section (712) provided in said lower beam (5).
7. The prefabricated UHPC fishery cage according to claim 5, wherein the number of the lower layer beams (5) is 2, and the lower layer longitudinal member (6) further comprises a lower layer longitudinal rod (62) connected between the 2 lower layer beams (5).
8. Prefabricated UHPC fishery cage according to claim 5, wherein the hollow boxes (2) at both ends of the upper floating frame are end boxes, and the hollow risers (1) comprise large-diameter UHPC pipes (12) connected between a solid floor (61) and the corresponding end boxes.
9. The prefabricated UHPC fishery cage according to claim 8, wherein the upper end of the large-caliber UHPC pipe (12) is inserted into the end box body, and the lower end of the large-caliber UHPC pipe (12) is inserted into the solid bottom plate (61).
10. The prefabricated UHPC fishery net cage according to claim 2, wherein the upper layer beam (3) is spliced with the hollow box body (2) and the spliced part of the upper layer beam and the hollow box body is solidified through sealant.
CN202122191518.6U 2021-09-10 2021-09-10 Prefabricated UHPC (ultra high performance polycarbonate) fishing ground net cage Active CN216292625U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114027235A (en) * 2021-09-10 2022-02-11 中山市武汉理工大学先进工程技术研究院 Prefabricated UHPC fish farm cage and its construction method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114027235A (en) * 2021-09-10 2022-02-11 中山市武汉理工大学先进工程技术研究院 Prefabricated UHPC fish farm cage and its construction method

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