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CN216262411U - A stable operation of ultrasonic cleaning device - Google Patents

A stable operation of ultrasonic cleaning device Download PDF

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CN216262411U
CN216262411U CN202122789303.4U CN202122789303U CN216262411U CN 216262411 U CN216262411 U CN 216262411U CN 202122789303 U CN202122789303 U CN 202122789303U CN 216262411 U CN216262411 U CN 216262411U
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邱平
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Dongguan Jiayuanda Technology Co ltd
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Abstract

一种稳定运行的超声波清洗装置,涉超声波清洗装置技术领域,解决超声波发生器不能稳定运行的技术不足,技术方案包括:清洗机主体、超声波或兆声波发生器和运行控制器,清洗机主体内设有喷射腔,一端连接有引流部,引流部内设有储液腔和引流管道,储液腔通过引流管道与喷射腔连通;引流部上设有经储液腔上部的开口伸入的光电传感器。本实用新型的有益效果在于:喷射腔内高频震荡的清洗液被引流管道引入到储液腔内的过程中,会被引流管道喇叭口状结构的开口和其相对较小的管径限制先后形成阻尼孔出流和层流射流状态,使得进入储液腔内的清洗液的液面更稳定,利于传感器稳定感测液位情况,使超声波发生器可稳定运行,清洗的效果更好。

Figure 202122789303

An ultrasonic cleaning device with stable operation relates to the technical field of ultrasonic cleaning devices, and solves the technical problem that an ultrasonic generator cannot run stably. There is a jet cavity, one end is connected with a drainage part, a liquid storage cavity and a drainage pipeline are arranged in the drainage part, and the liquid storage cavity is communicated with the injection cavity through the drainage pipeline; sensor. The beneficial effect of the utility model is that in the process of introducing the high-frequency oscillating cleaning liquid in the ejection cavity into the liquid storage cavity by the drainage pipeline, it will be restricted by the opening of the bell-shaped structure of the drainage pipeline and its relatively small diameter. The formation of the outflow and laminar jet state of the orifice makes the liquid level of the cleaning liquid entering the liquid storage chamber more stable, which is beneficial for the sensor to stably sense the liquid level, so that the ultrasonic generator can run stably and the cleaning effect is better.

Figure 202122789303

Description

一种稳定运行的超声波清洗装置A stable operation of ultrasonic cleaning device

技术领域technical field

本实用新型涉及超声波清洗装置技术领域,更具体的涉及一种能够连续稳定运行的超声波清洗装置。The utility model relates to the technical field of ultrasonic cleaning devices, in particular to an ultrasonic cleaning device capable of continuous and stable operation.

背景技术Background technique

现有用于半导体生产制造领域内的超声波清洗装置,利用超声波发生器发出超声波或兆声波频率的高频交变电流信号,并通过射频线传输至超声波换能器,再利用超声波换能器将高频交变电流信号转换成压电部件的高频机械振动,从而利用超声波换能器压电部件的高频振动带动泵入清洗机主体的喷射腔内的半导体清洗液剧烈震荡,并利用半导体清洗液自身的泵入压力和超声波换能器的驱动力将清洗液经喷射腔的喷射口处高速喷射出来,从而实现对半导体器件表面的高效清洁。Existing ultrasonic cleaning devices used in the field of semiconductor manufacturing use ultrasonic generators to send high-frequency alternating current signals of ultrasonic or megasonic frequencies, and transmit them to ultrasonic transducers through radio frequency lines. The high-frequency alternating current signal is converted into the high-frequency mechanical vibration of the piezoelectric component, so that the high-frequency vibration of the piezoelectric component of the ultrasonic transducer is used to drive the semiconductor cleaning liquid pumped into the spray cavity of the cleaning machine body to vibrate violently, and the semiconductor cleaning solution is used to clean The pumping pressure of the liquid itself and the driving force of the ultrasonic transducer eject the cleaning liquid at a high speed through the ejection port of the ejection cavity, thereby realizing efficient cleaning of the surface of the semiconductor device.

现有超声波清洗装置为了进行自动化控制,降低功耗,防止干烧,一般会在清洗机主体上设置用于检测喷射腔内清洗液液位变化情况的光电传感器,光电传感器与控制超声波发生器运行的运行控制器连接,用于向其报送喷射腔内液位检测信号。当光电传感器检测到喷射腔内存在足量的清洗液时,运行控制器会自动控制超声波发生器持续运行,以持续为连续泵入到喷射腔内的清洗液叠加高频振荡的动能。当光电传感器检测到喷射腔内的清洗液含量较少或者无清洗液时,运行控制器自动控制超声波发生器停机,从而避免缺少清洗液状态下超声波换能器的持续运行,防止其因干烧造成的损害。In order to carry out automatic control, reduce power consumption and prevent dry burning of existing ultrasonic cleaning devices, a photoelectric sensor is generally installed on the main body of the cleaning machine to detect the change of the cleaning liquid level in the spray chamber, and the photoelectric sensor is used to control the operation of the ultrasonic generator. It is connected to the running controller for reporting the liquid level detection signal in the ejection chamber to it. When the photoelectric sensor detects that there is a sufficient amount of cleaning fluid in the ejection chamber, the operation controller will automatically control the ultrasonic generator to run continuously, so as to continuously superimpose the kinetic energy of high-frequency oscillation for the cleaning fluid continuously pumped into the ejection chamber. When the photoelectric sensor detects that the cleaning liquid content in the ejection chamber is low or there is no cleaning liquid, the operation controller automatically controls the ultrasonic generator to stop, so as to avoid the continuous operation of the ultrasonic transducer in the absence of cleaning liquid, and prevent it from drying out due to dry burning. damage caused.

然而,现有超声波清洗装置上设置的光电传感器,其感应探头一端大多是直接安装在喷射腔内的,而喷射腔内的清洗液在被超声波换能器赋能后会剧烈高频振荡,使其液面呈现上下波动起伏的状态,从而严重干扰了光电传感器对清洗液液位检测的稳定性和准确性,运行控制器也无法根据接收到的液位检测信号对喷射腔内实际的清洗液液位进行判断,导致运行控制器根据收到的液位检测信号控制超声波发生器进行非连续式的、高频、间断性的反复开机或停机,极易造成超声波发生器故障或损毁。However, most of the photoelectric sensors installed on the existing ultrasonic cleaning devices have one end of the sensing probe directly installed in the ejection cavity, and the cleaning liquid in the ejection cavity will oscillate violently at high frequency after being energized by the ultrasonic transducer, causing the The liquid level fluctuates up and down, which seriously interferes with the stability and accuracy of the photoelectric sensor for the detection of the cleaning liquid level, and the operation controller cannot detect the actual cleaning liquid in the ejection chamber according to the received liquid level detection signal. Judging the liquid level causes the operation controller to control the ultrasonic generator to perform discontinuous, high-frequency, intermittent repeated startup or shutdown according to the received liquid level detection signal, which can easily cause the ultrasonic generator to malfunction or be damaged.

另外,实际清洗过程中若超声波发生器以非连续式的、间断性的非正常状态运行,还会导致超声波发生器停机时段内泵入喷射腔内的清洗液不能被及时附加高频振荡的动能,从而影响清洗机主体喷出的高能清洗液流的稳定性,不能保证喷射出的清洗液流以同等射速和动能清洁半导体器件表面,严重降低了超声波清洗装置的清洁效果,无法实现半导体器件表面清洁的目的。In addition, if the ultrasonic generator runs in a discontinuous and intermittent abnormal state during the actual cleaning process, it will also cause the cleaning liquid pumped into the jet cavity during the shutdown period of the ultrasonic generator to be unable to be added to the kinetic energy of high-frequency oscillation in time. , thereby affecting the stability of the high-energy cleaning liquid flow ejected from the main body of the cleaning machine, and cannot guarantee that the ejected cleaning liquid flow can clean the surface of the semiconductor device with the same firing speed and kinetic energy, which seriously reduces the cleaning effect of the ultrasonic cleaning device and cannot realize the semiconductor device. for surface cleaning purposes.

因此,需要对现有的超声波清洗装置进行改进以克服上述问题。Therefore, the existing ultrasonic cleaning devices need to be improved to overcome the above problems.

实用新型内容Utility model content

综上所述,本实用新型的目的在于解决现有超声波清洗装置的设计不合理,喷射腔内高频震荡的清洗液液面干扰光电传感器的准确检测,进而导致超声波发生器故障或损毁、清洗效果差的技术不足,而提供一种能够准确检测清洗液的液位变化以实现使用过程中连续稳定运行的超声波清洗装置。To sum up, the purpose of this utility model is to solve the unreasonable design of the existing ultrasonic cleaning device, and the high-frequency oscillation of the cleaning liquid level in the ejection cavity interferes with the accurate detection of the photoelectric sensor, thereby causing the ultrasonic generator to fail or be damaged or cleaned. The technology with poor effect is insufficient, but an ultrasonic cleaning device that can accurately detect the liquid level change of the cleaning liquid to realize continuous and stable operation during use is provided.

为解决本实用新型所提出的技术不足,采用的技术方案为:In order to solve the technical deficiencies proposed by the present utility model, the technical scheme adopted is:

一种稳定运行的超声波清洗装置,包括有清洗机主体、超声波或兆声波发生器和运行控制器,所述的运行控制器与所述的超声波或兆声波发生器电性连接以控制其运行;所述的清洗机主体内设有用于泵入并喷出清洗液的喷射腔,所述的喷射腔上设有与超声波或兆声波发生器电性连接的换能器,用于驱使泵入喷射腔内的清洗液震荡并经喷射腔的喷射口喷出;其特征在于,清洗机主体的一端连接有引流部,所述的引流部内竖向设有上部开口的储液腔,纵向设有连通于所述储液腔下部的引流管道,所述的引流管道对应处于喷射腔端部的外侧并与之连通;引流管道的管径小于储液腔的腔体内径,其与喷射腔连通的一端开口呈向内收拢的喇叭口状结构,用于将喷射腔内呈震荡状态的清洗液平稳地引流到储液腔内;引流部上竖向连接有一与运行控制器电性连接的光电传感器,所述光电传感器的感应探头一端经储液腔上部的开口伸入,用于感测储液腔内清洗液的液位变化情况并向运行控制器发送液位感测信号。An ultrasonic cleaning device with stable operation, comprising a cleaning machine body, an ultrasonic or megasonic wave generator and an operation controller, the operation controller is electrically connected with the ultrasonic wave or megasonic wave generator to control its operation; The main body of the cleaning machine is provided with a spray cavity for pumping and spraying cleaning liquid, and the spray cavity is provided with a transducer electrically connected with an ultrasonic or megasonic wave generator to drive the pump to spray The cleaning liquid in the cavity oscillates and is ejected through the ejection port of the ejection cavity; it is characterized in that a drainage part is connected to one end of the main body of the cleaning machine, and the drainage part is vertically provided with a liquid storage cavity with an upper opening, and a longitudinally connected liquid storage cavity is arranged in the drainage part. The drainage pipeline is located at the lower part of the liquid storage cavity, and the drainage pipeline is corresponding to the outer side of the end of the injection cavity and communicates with it; the diameter of the drainage pipeline is smaller than the cavity inner diameter of the liquid storage cavity, and its end communicated with the injection cavity The opening is in the shape of a bell mouth, which is used to smoothly drain the oscillating cleaning fluid in the ejection chamber into the liquid storage chamber; a photoelectric sensor electrically connected to the operation controller is vertically connected to the drainage part. One end of the sensing probe of the photoelectric sensor extends through the opening on the upper part of the liquid storage chamber, and is used to sense the liquid level change of the cleaning liquid in the liquid storage chamber and send a liquid level sensing signal to the operation controller.

进一步的,所述引流部的上端面上螺纹固定连接有一用于封堵其上部开口的端盖部,所述端盖部的中部位置上开设有用于固定插接所述光电传感器的固定螺孔,端盖部与引流部相抵接的端面之间密封夹持有处于所述固定螺孔外围的软胶密封圈。Further, the upper end surface of the drainage portion is screwed and fixedly connected with an end cap portion for sealing the upper opening thereof, and a fixing screw hole for fixing the photoelectric sensor is opened in the middle position of the end cap portion. , a soft rubber sealing ring located on the periphery of the fixing screw hole is sealed and clamped between the end faces of the end cover part and the drainage part abutting against.

进一步的,所述储液腔的底部设有向下凹陷的锥形槽,所述引流管道与储液腔相连通的开口处于所述锥形槽与储液腔侧壁的连接处。Further, the bottom of the liquid storage cavity is provided with a downwardly concave conical groove, and the opening communicating with the drainage pipe and the liquid storage cavity is located at the connection between the conical groove and the side wall of the liquid storage cavity.

进一步的,所述的引流部呈L型结构,其纵向一端螺纹固定连接在所述的清洗机主体上,所述的储液腔设于其竖向端部内,所述的引流管道设于其纵向端部内。Further, the drainage portion has an L-shaped structure, and its longitudinal end is threadedly connected to the main body of the cleaning machine, the liquid storage chamber is arranged in the vertical end portion, and the drainage pipe is arranged in the main body of the cleaning machine. inside the longitudinal ends.

进一步的,所述的喷射腔沿所述清洗机主体的长度方向纵向设置,呈上宽下窄的V型条状腔体结构,其一侧壁的上部纵向设有用于泵入清洗液的入液口,其相对较宽的上方纵向开设有换能口,其相对较窄的下方纵向开设有所述的喷射口,所述的换能器纵向密封覆于所述的换能口上。Further, the spray cavity is longitudinally arranged along the length direction of the main body of the washing machine, and has a V-shaped strip cavity structure with a wide upper part and a narrow lower part, and the upper part of one side wall is longitudinally provided with an inlet for pumping cleaning liquid. The liquid port has a relatively wide upper longitudinal opening with a transducing port, and a relatively narrow lower longitudinal opening with the spray port, and the transducer is longitudinally sealed on the transducing port.

进一步的,所述的喷射腔其对应所述引流部的一端设有外扩型的溢流腔,所述溢流腔的横向截面宽度大于喷射腔V型条状腔体结构的横向截面宽度,溢流腔一端与喷射腔连通,另一端与所述的引流管道连通。Further, one end of the injection cavity corresponding to the drainage portion is provided with an outwardly expanding overflow cavity, and the transverse cross-sectional width of the overflow cavity is larger than the transverse cross-sectional width of the V-shaped strip cavity structure of the injection cavity, One end of the overflow chamber is communicated with the injection chamber, and the other end is communicated with the drainage pipe.

进一步的,所述的喷射口纵向开设于所述清洗机主体的下端面上。Further, the spray port is longitudinally opened on the lower end surface of the main body of the washing machine.

本实用新型的有益效果为:The beneficial effects of the present utility model are:

本实用新型的光电传感器其感应探头一端并不是直接安装在清洗机主体的喷射腔内,而是安装在清洗机主体一端的引流部的储液腔内,喷射腔内高频振荡的清洗液是通过引流管道被引入到储液腔内的,由于引流管道本身的管径小于储液腔的腔体内径,且其与喷射腔连通的一端呈向内收拢的喇叭口状结构,因此,引流管道与喷射腔之间形成阻尼孔出流结构,喷射腔内高频振荡的清洗液会被收拢的喇叭口状结构限制降低其流量和震荡频率,使得清洗液以层流状态相对平稳的流入到引流管道内。而后,清洗液由小管径的引流管道以层流射流状态进入到大腔体内径的储液腔内,此时清洗液的横向流速很小,其液面能够保持相对稳定的状态,从而便于光电传感器连续、稳定、精确的检测储液腔内清洗液液位的变化情况,保证了本实用新型装置使用过程中运行控制器能够根据清洗液的真实液位情况连续、稳定的控制超声波发生器的运行,解决了现有装置运行过程中因储液腔内清洗液液面波动而造成超声波发生器间断式的反复开关机的问题,有利于降低超声波发生器的故障率,防止其损毁。One end of the sensing probe of the photoelectric sensor of the utility model is not directly installed in the spray cavity of the main body of the cleaning machine, but is installed in the liquid storage cavity of the drainage part at one end of the main body of the cleaning machine, and the cleaning liquid oscillating at high frequency in the spray cavity is Introduced into the liquid storage cavity through the drainage pipeline, because the diameter of the drainage pipeline itself is smaller than the cavity internal diameter of the liquid storage cavity, and the end of the drainage pipeline connected to the injection cavity has a bell-shaped structure that is closed inward, therefore, the drainage pipeline A damping hole outflow structure is formed between the jet chamber and the jet chamber. The cleaning liquid oscillating at high frequency in the jet chamber will be restricted by the closed bell-mouth structure to reduce its flow rate and oscillation frequency, so that the cleaning liquid flows into the drainage relatively smoothly in a laminar flow state. inside the pipeline. Then, the cleaning liquid enters the liquid storage cavity with a large inner diameter from the drainage pipe with a small diameter in a laminar jet state. At this time, the lateral flow rate of the cleaning liquid is very small, and the liquid level can maintain a relatively stable state, which is convenient for The photoelectric sensor continuously, stably and accurately detects the change of the liquid level of the cleaning liquid in the liquid storage chamber, which ensures that the operation controller can continuously and stably control the ultrasonic generator according to the real liquid level of the cleaning liquid during the use of the device of the utility model. The operation of the ultrasonic generator solves the problem that the ultrasonic generator is intermittently switched on and off repeatedly due to the fluctuation of the cleaning liquid level in the liquid storage chamber during the operation of the existing device, which is beneficial to reduce the failure rate of the ultrasonic generator and prevent its damage.

而且,本实用新型的运行控制器能够通过光电传感器准确、即时地获知喷射腔内缺少或没有清洗液的情况,及时控制超声波发生器停机以防止换能器干烧,有效保护了换能器并提高了其使用寿命,也有利于降低本实用新型的功耗。Moreover, the operation controller of the present utility model can accurately and instantly know the lack or absence of cleaning liquid in the injection chamber through the photoelectric sensor, and timely control the stop of the ultrasonic generator to prevent the transducer from drying out, effectively protecting the transducer and preventing it from drying out. The service life of the utility model is improved, and the power consumption of the utility model is also reduced.

另外,本实用新型的储液腔内的清洗液液面稳定性高,可被光电传感器连续、稳定的精确感测,因此,本实用新型的运行控制器能够根据接收到的连续、稳定、精准的液位感测信号控制超声波发生器和换能器连续、稳定的运行,从而保证了清洗过程中清洗机主体喷出的清洗液流的流速和动能的稳定性和连续性,清洗效果更好。In addition, the cleaning liquid level in the liquid storage chamber of the present invention has high stability and can be continuously, stably and accurately sensed by the photoelectric sensor. Therefore, the operation controller of the present invention can The liquid level sensing signal controls the continuous and stable operation of the ultrasonic generator and the transducer, thus ensuring the stability and continuity of the flow rate and kinetic energy of the cleaning liquid sprayed from the main body of the cleaning machine during the cleaning process, and the cleaning effect is better. .

附图说明Description of drawings

图1为本实用新型装置整体结构示意图;1 is a schematic diagram of the overall structure of the device of the present invention;

图2为本实用新型清洗机主体的底部结构示意图;Fig. 2 is the bottom structure schematic diagram of the main body of the cleaning machine of the present utility model;

图3为本实用新型清洗机主体的纵向截面结构示意图;Fig. 3 is the longitudinal cross-sectional structural schematic diagram of the main body of the cleaning machine of the present invention;

图4为本实用新型清洗机主体纵向截面的结构局部放大示意图;Fig. 4 is the structural partial enlarged schematic diagram of the longitudinal section of the main body of the washing machine of the utility model;

图5为本实用新型清洗机主体的横向截面的结构示意图;Fig. 5 is the structural schematic diagram of the transverse section of the main body of the cleaning machine of the present invention;

图6为本实用新型清洗机主体的结构分解示意图。FIG. 6 is a schematic exploded view of the structure of the main body of the cleaning machine of the present invention.

图中:1.清洗机主体,101.第二固定螺孔,2.兆声波发生器,3.喷射腔,31.喷射口,32.入液口,4.射频线,5.换能器,51.谐振片,52.压电陶瓷片,53.铁氟龙密封圈,6.引流部,61.储液腔,611.锥形槽,62.引流管道,63.端盖部,631.第一固定螺孔,64.软胶密封圈,65.连接螺管,7.光电传感器,8.换能腔,81.压合机构,9.布液腔,10.注液管道,11.溢流腔,12.封盖,13.线缆插接头,14.注液管快拆接头。In the picture: 1. The main body of the cleaning machine, 101. The second fixing screw hole, 2. The megasonic generator, 3. The injection cavity, 31. The injection port, 32. The liquid inlet, 4. The radio frequency line, 5. The transducer , 51. Resonant sheet, 52. Piezoelectric ceramic sheet, 53. Teflon sealing ring, 6. Drainage part, 61. Liquid storage chamber, 611. Conical groove, 62. Drainage pipe, 63. End cap, 631 .First fixing screw hole, 64. Soft rubber sealing ring, 65. Connecting solenoid, 7. Photoelectric sensor, 8. Transducing cavity, 81. Pressing mechanism, 9. Liquid cloth cavity, 10. Liquid injection pipe, 11 . Overflow chamber, 12. Cover, 13. Cable plug connector, 14. Quick release connector for liquid injection pipe.

具体实施方式Detailed ways

以下结合附图和本实用新型优选的具体实施例对本实用新型的结构作进一步地说明。The structure of the present utility model will be further described below with reference to the accompanying drawings and the preferred specific embodiments of the present utility model.

参照图1至图2所示,本实用新型:1 to 2, the utility model:

一种稳定运行的超声波清洗装置,包括有清洗机主体1、兆声波发生器2和运行控制器(图中未画出),所述的运行控制器优选的设置在所述兆声波发生器2的机壳内部,与兆声波发生器2的主控模块电性连接,用于控制兆声波发生器2的运行。A stable operation ultrasonic cleaning device, comprising a cleaning machine main body 1, a megasonic wave generator 2 and an operation controller (not shown in the figure), and the operation controller is preferably arranged on the megasonic wave generator 2. The inside of the casing is electrically connected with the main control module of the megasonic wave generator 2 for controlling the operation of the megasonic wave generator 2 .

具体的,参照图3至图5所示,所述的清洗机主体1呈长方体结构,其内部沿其长度方向纵向设有用于泵入并喷出清洗液的喷射腔3,在喷射腔3的上部设有通过若干射频线4(如图1所示)与兆声波发生器2的输出端电性连接的换能器5,用于驱使泵入到喷射腔3内的清洗液高频震荡并经喷射腔3下部设置的、纵向处于清洗机主体1下部的喷射口31高速喷出。Specifically, as shown in FIGS. 3 to 5 , the cleaning machine main body 1 has a cuboid structure, and its interior is longitudinally provided with a spray chamber 3 for pumping and spraying cleaning liquid along its length direction. The upper part is provided with a transducer 5 that is electrically connected to the output end of the megasonic wave generator 2 through a number of radio frequency lines 4 (as shown in Figure 1 ), which is used to drive the cleaning liquid pumped into the jet chamber 3 to oscillate at a high frequency and generate vibration. The jets are ejected at a high speed through the jetting port 31 arranged at the lower part of the jetting chamber 3 and longitudinally at the lower portion of the cleaning machine main body 1 .

具体的,参照图3及图4所示,在清洗机主体1的左侧端面下部位置上螺纹固定连接有一L型结构的引流部6,该L型结构的引流部6其竖直一端内部竖向设有上部开口的储液腔61,其水平一端内部纵向设有连通于所述储液腔61下部的、对应处于喷射腔3左端外侧的引流管道62,储液腔61通过所述的引流管道62与喷射腔3连通。Specifically, as shown in FIGS. 3 and 4 , a drainage portion 6 of an L-shaped structure is screwed and fixedly connected to the lower part of the left end face of the cleaning machine main body 1 , and the drainage portion 6 of the L-shaped structure has a vertical end inside the vertical end. Towards the liquid storage chamber 61 with the upper opening, its horizontal end is longitudinally provided with a drainage pipe 62 connected to the lower part of the liquid storage chamber 61 and corresponding to the outer side of the left end of the ejection chamber 3, and the liquid storage chamber 61 flows through the drainage pipe 62. The conduit 62 communicates with the injection chamber 3 .

具体的,引流管道62的管径小于储液腔61的腔体内径,引流管道62与喷射腔3连通的一端开口呈向内收拢的喇叭口状结构,用于将喷射腔3内呈震荡状态的清洗液平稳地引流到储液腔61内。Specifically, the diameter of the drainage pipe 62 is smaller than the inner diameter of the cavity of the liquid storage chamber 61 , and the opening at one end of the drainage pipe 62 that communicates with the injection chamber 3 has a bell-shaped structure that is closed inward, which is used to make the injection chamber 3 in an oscillating state. The cleaning liquid is smoothly drained into the liquid storage chamber 61 .

具体的,引流部6上竖向螺纹固定连接有一与运行控制器电性连接的光电传感器7,该光电传感器7的感应探头一端经储液腔61上部的开口伸入,用于感测储液腔61内清洗液的液位变化情况并向运行控制器发送液位感测信号。Specifically, a photoelectric sensor 7 electrically connected to the operation controller is fixedly connected with vertical threads on the drainage portion 6, and one end of the sensing probe of the photoelectric sensor 7 extends into the upper opening of the liquid storage chamber 61 for sensing the storage liquid. Changes in the liquid level of the cleaning liquid in the cavity 61 and sends a liquid level sensing signal to the operation controller.

实际使用时,首先以0.35Mpa的压力向清洗机主体1的喷射腔3内泵入半导体清洗液,半导体清洗液优选的为ID水。而后开启兆声波发生器2,由运行控制器控制其运行以产生达到兆声波频率的高频交变电流,产生的高频交变电流由兆声波发生器2的输出端经所述的射频线4传输给喷射腔3上部的换能器5,继而利用换能器5的电学及物理特性将高频交变电能转换为机械能以驱使泵入喷射腔3内的清洗液剧烈震荡。叠加兆声波频率的震荡动能后,清洗液在自身泵入压力、重力及换能器5的驱动力作用下以高射速、高动能的状态从清洗机主体1下方的喷射口31处喷出形成高能清洗液流,从而将半导体器件表面上的污染物彻底清除。In actual use, first, the semiconductor cleaning liquid is pumped into the spray chamber 3 of the cleaning machine main body 1 at a pressure of 0.35Mpa, and the semiconductor cleaning liquid is preferably ID water. Then the megasonic wave generator 2 is turned on, and its operation is controlled by the operation controller to generate a high-frequency alternating current that reaches the frequency of the megasonic wave. 4 is transmitted to the transducer 5 on the upper part of the ejection chamber 3, and then uses the electrical and physical properties of the transducer 5 to convert the high-frequency alternating electrical energy into mechanical energy to drive the cleaning fluid pumped into the ejection chamber 3 to vibrate violently. After superimposing the oscillating kinetic energy of the megasonic frequency, the cleaning liquid is ejected from the injection port 31 under the main body 1 of the cleaning machine in a state of high firing rate and high kinetic energy under the action of its own pumping pressure, gravity and the driving force of the transducer 5. High-energy cleaning fluid flow to thoroughly remove contaminants from the surface of semiconductor devices.

实际使用过程中,喷射腔3内高频震荡的清洗液中的一部分会从喷射腔3的左端部经由引流管道62进入到引流部6的储液腔61内,进入到储液腔61内的清洗液其液面较稳定,便于引流部6上设置的光电传感器7稳定且连续的检测其液位状态变化,保证了光电传感器7向运行控制器发送的液位检测信号的准确性、稳定性和连续性。During actual use, a part of the cleaning liquid oscillating at high frequency in the ejection chamber 3 will enter the liquid storage chamber 61 of the drainage part 6 from the left end of the ejection chamber 3 through the drainage pipe 62, and enter the liquid storage chamber 61 of the liquid storage chamber 61. The liquid level of the cleaning liquid is relatively stable, which is convenient for the photoelectric sensor 7 arranged on the drainage part 6 to detect the change of its liquid level state stably and continuously, which ensures the accuracy and stability of the liquid level detection signal sent by the photoelectric sensor 7 to the operation controller. and continuity.

采用上述技术方案后,本实用新型具有以下有益效果。After adopting the above technical scheme, the utility model has the following beneficial effects.

本实用新型的光电传感器7其感应探头一端并不是直接安装在清洗机主体1的喷射腔3内,而是安装在清洗机主体1一端的引流部6的储液腔61内,喷射腔3内高频振荡的清洗液是通过引流管道62被引入到储液腔61内的,由于引流管道62本身的管径小于储液腔61的腔体内径,且其与喷射腔3连通的一端呈向内收拢的喇叭口状结构,因此,引流管道62与喷射腔3之间形成阻尼孔出流结构,喷射腔3内高频振荡的清洗液会被收拢的喇叭口状结构限制降低其流量和震荡频率,使得清洗液以层流状态相对平稳的流入到引流管道62内。而后,清洗液由小管径的引流管道62以层流射流状态进入到大腔体内径的储液腔61内,此时清洗液的横向流速很小,其液面能够保持相对稳定的状态,从而便于光电传感器7连续、稳定、精确的检测储液腔61内清洗液液位的变化情况,保证了本实用新型使用过程中运行控制器能够根据清洗液的真实液位情况连续、稳定的控制超声波发生器的运行,解决了现有装置运行过程中因储液腔61内清洗液液面波动而造成超声波发生器间断式的反复开关机的问题,有利于降低超声波发生器的故障率,防止其损毁。One end of the sensing probe of the photoelectric sensor 7 of the present invention is not directly installed in the spray chamber 3 of the main body 1 of the cleaning machine, but is installed in the liquid storage chamber 61 of the drainage part 6 at one end of the main body 1 of the cleaning machine. The high-frequency oscillating cleaning liquid is introduced into the liquid storage chamber 61 through the drainage pipe 62 , because the diameter of the drainage pipe 62 itself is smaller than the inner diameter of the liquid storage chamber 61 , and the end of the drainage pipe 62 that communicates with the injection chamber 3 is in the direction of the cavity. The inner bell-shaped structure is closed. Therefore, a damping hole outflow structure is formed between the drainage pipe 62 and the injection cavity 3, and the cleaning liquid oscillating at high frequency in the injection cavity 3 will be restricted by the closed bell-shaped structure to reduce its flow and vibration. frequency, so that the cleaning liquid flows into the drainage pipe 62 relatively smoothly in a laminar flow state. Then, the cleaning liquid enters the liquid storage chamber 61 with a large inner diameter from the drainage pipe 62 with a small diameter in a laminar jet state. At this time, the lateral flow rate of the cleaning liquid is very small, and the liquid level can maintain a relatively stable state. Therefore, it is convenient for the photoelectric sensor 7 to continuously, stably and accurately detect the change of the liquid level of the cleaning liquid in the liquid storage chamber 61, and it is ensured that the operation controller can continuously and stably control the actual liquid level of the cleaning liquid during the use of the utility model. The operation of the ultrasonic generator solves the problem of intermittent repeated switching of the ultrasonic generator due to the fluctuation of the cleaning liquid level in the liquid storage chamber 61 during the operation of the existing device, which is beneficial to reduce the failure rate of the ultrasonic generator and prevent its damaged.

而且,本实用新型的运行控制器能够通过光电传感器7准确、即时地获知喷射腔3内缺少或没有清洗液的情况,及时控制超声波发生器停机以防止换能器5干烧,有效保护了换能器5并提高了其使用寿命,也有利于降低本实用新型的功耗。Moreover, the operation controller of the present invention can accurately and instantly know the lack or absence of cleaning liquid in the injection chamber 3 through the photoelectric sensor 7, and timely control the stop of the ultrasonic generator to prevent the transducer 5 from drying out, effectively protecting the replacement The energy device 5 is improved and its service life is improved, and it is also beneficial to reduce the power consumption of the present invention.

另外,本实用新型的储液腔61内的清洗液液面稳定性高,可被光电传感器7连续、稳定的精确感测,因此,本实用新型的运行控制器能够根据接收到的连续、稳定、精准的液位感测信号控制超声波发生器和换能器5连续、稳定的运行,从而保证了清洗过程中清洗机主体1喷出的清洗液流的流速和动能的稳定性和连续性,清洗效果更好。In addition, the cleaning liquid level in the liquid storage chamber 61 of the present invention has high stability and can be continuously and stably sensed accurately by the photoelectric sensor 7. Therefore, the operation controller of the present invention can , The precise liquid level sensing signal controls the continuous and stable operation of the ultrasonic generator and the transducer 5, thereby ensuring the stability and continuity of the flow rate and kinetic energy of the cleaning liquid jetted from the main body 1 of the cleaning machine during the cleaning process. The cleaning effect is better.

作为本实用新型解决其提出的技术问题的技术方案的进一步改进,还包括以下技术手段。As a further improvement of the technical solution for solving the technical problem proposed by the present invention, the following technical means are also included.

进一步的,参照图4及图6所示,本实用新型引流部6的上端面上通过螺杆固定连接有一用于封堵其上部开口的端盖部63,该端盖部63的外周尺寸与引流部6的外周尺寸相匹配,其中部位置上贯穿地开设有一用于螺纹固定连接光电传感器7的第一固定螺孔631,该第一固定螺孔631正对储液腔61的上部开口上。在端盖部63与引流部6相抵接的端面之间还密封夹持有处于第一固定螺孔631外围的软胶密封圈64。Further, as shown in FIG. 4 and FIG. 6 , the upper end surface of the drainage portion 6 of the present invention is fixedly connected with an end cover portion 63 for blocking the upper opening of the drainage portion 6 by means of a screw. The outer circumference of the part 6 is matched in size, and a first fixing screw hole 631 for screwing the photoelectric sensor 7 is formed through the middle position. A soft rubber sealing ring 64 on the periphery of the first fixing screw hole 631 is also sealed and clamped between the end surfaces of the end cover part 63 and the drainage part 6 abutting against.

实际装配时,光电传感器7向下螺纹密封固定连接在第一固定螺孔631内,使得其感应探头一端穿过第一固定螺孔631向下伸出。而后,通过螺杆将端盖部63螺纹固定连接在引流部6上端面上,以将软胶密封圈64夹紧固定,并使光电传感器7的感应探头一端伸入到储液腔61内。During actual assembly, the photoelectric sensor 7 is sealed and fixedly connected in the first fixing screw hole 631 with downward thread, so that one end of the sensing probe thereof protrudes downward through the first fixing screw hole 631 . Then, the end cap 63 is threadedly connected to the upper end surface of the drainage portion 6 by screws, so as to clamp and fix the soft rubber sealing ring 64 and make one end of the sensing probe of the photoelectric sensor 7 protrude into the liquid storage chamber 61 .

本实用新型的光电传感器7通过端盖部63密封固定连接在引流部6上,安装及拆卸更加方便,且端盖部63上设置的固定螺孔有利于调节光电传感器7的感应探头的位置,可根据实际情况方便地对光电传感器7进行旋进或旋退,保证检测的准确性和可靠性。另外,端盖部63与引流部6之间密封夹持有软胶密封圈64,密封效果好。The photoelectric sensor 7 of the present invention is sealed and fixedly connected to the drainage portion 6 through the end cover portion 63, which is more convenient to install and disassemble, and the fixing screw holes provided on the end cover portion 63 are conducive to adjusting the position of the sensing probe of the photoelectric sensor 7. According to the actual situation, the photoelectric sensor 7 can be conveniently rotated in or out to ensure the accuracy and reliability of detection. In addition, a soft rubber sealing ring 64 is sealed and clamped between the end cover part 63 and the drainage part 6, and the sealing effect is good.

具体的,参照图4及图6所示,本实用新型引流部6其水平纵向延伸的一端设有具有外螺纹的连接螺管65,引流管道62的一段处于该连接螺管65内。相配合的,清洗机主体1的左侧端面下部位置上开设有与喷射腔3左端部连通的第二固定螺孔101,实际装配时引流部6上的连接螺管65螺纹固定连接在所述的第二固定螺孔101内,从而实现引流部6与清洗机主体1间的连接并将喷射腔3与储液腔61间连通。Specifically, as shown in FIGS. 4 and 6 , one end of the drainage portion 6 extending horizontally and longitudinally of the present invention is provided with a connecting coil 65 with an external thread. Correspondingly, the lower part of the left end face of the cleaning machine main body 1 is provided with a second fixing screw hole 101 that communicates with the left end of the spray chamber 3. During actual assembly, the connecting screw 65 on the drainage part 6 is screwed and connected to the above. In the second fixing screw hole 101 of the cleaning machine, the connection between the drainage part 6 and the main body 1 of the cleaning machine is realized, and the spray chamber 3 and the liquid storage chamber 61 are communicated.

本实用新型的引流部6通过连接螺管65和第二固定螺孔101固定装配在清洗机主体1上,结构简单,拆装方便,连接可靠性高。The drainage part 6 of the present invention is fixedly assembled on the main body 1 of the cleaning machine through the connecting screw 65 and the second fixing screw hole 101, and has a simple structure, convenient disassembly and assembly, and high connection reliability.

进一步的,参照图4所示,本实用新型引流部6的储液腔61其底部设有向下凹陷的锥形槽611,该锥形槽611与储液腔61同轴线,引流管道62与储液腔61相连通的开口处于所述锥形槽611与储液腔61侧壁的连接处。Further, as shown in FIG. 4 , the bottom of the liquid storage cavity 61 of the drainage part 6 of the present invention is provided with a downwardly concave conical groove 611 , the conical groove 611 is coaxial with the liquid storage cavity 61 , and the drainage pipe 62 The opening communicated with the liquid storage chamber 61 is located at the connection between the conical groove 611 and the side wall of the liquid storage chamber 61 .

本实用新型储液腔61底部的设置的锥形槽611可以进一步降低从引流管道62流入到储液腔61内的清洗液的流速和震荡幅度,进一步保证了储液腔61内清洗液液面的平稳程度,进一步提高了光电传感器7液位检测的精度、稳定性和连续性。The conical groove 611 provided at the bottom of the liquid storage chamber 61 of the present invention can further reduce the flow rate and oscillation amplitude of the cleaning liquid flowing into the liquid storage chamber 61 from the drainage pipe 62, and further ensure the cleaning liquid level in the liquid storage chamber 61. The smoothness of the photoelectric sensor 7 further improves the accuracy, stability and continuity of the liquid level detection of the photoelectric sensor 7.

进一步的,参照图1所示,本实用新型的清洗机主体1呈长方体结构,喷射腔3沿其长度方向纵向设于其内部的前侧。Further, as shown in FIG. 1 , the main body 1 of the cleaning machine of the present invention has a rectangular parallelepiped structure, and the spray chamber 3 is longitudinally arranged on the front side of the interior along its length direction.

具体的,参照图3至图5所示,喷射腔3呈上宽下窄的V型条状腔体结构,其后侧壁上部靠近所述换能器5的位置上纵向开设有用于向其腔体内泵入清洗液的入液口32,其相对较宽的上方纵向开设有用于换能器5驱动清洗液震荡的换能口(图中未标示),其相对较窄的下方纵向开设有所述的喷射口31,喷射口31与换能口正相对以使被换能器5驱动震荡后的清洗液能够向下经喷射口31高速、高能喷射而出。Specifically, as shown in FIG. 3 to FIG. 5 , the ejection cavity 3 has a V-shaped strip cavity structure with a wide upper part and a narrow lower part, and a longitudinal opening on the upper part of the rear side wall close to the transducer 5 is used for the The liquid inlet 32 for pumping cleaning liquid into the cavity has a relatively wide upper longitudinal opening for the transducer 5 to drive the cleaning liquid to vibrate (not marked in the figure), and its relatively narrow lower longitudinal opening is provided with The jetting port 31 is directly opposite to the transducer port, so that the cleaning liquid driven and oscillated by the transducer 5 can be jetted downward through the jetting port 31 with high speed and high energy.

具体的,参照图5至图6所示,在清洗机主体1内还纵向设有对应处于喷射腔3上部的、通过所述的换能口与喷射腔3连通的换能腔8,换能器5通过压合机构81固定连接在换能腔8的底部并密封覆盖在换能口上。Specifically, as shown in FIGS. 5 to 6 , in the main body 1 of the cleaning machine, there is also longitudinally provided with a transduction chamber 8 corresponding to the upper part of the injection chamber 3 and communicated with the injection chamber 3 through the transduction port. The device 5 is fixedly connected to the bottom of the transducing cavity 8 through the pressing mechanism 81 and is sealed and covered on the transducing port.

进一步的,参照图5至图6所示,换能器5包括有密封覆于换能口上的谐振片51,在该谐振片51的上表面上纵向排列设有四个长方形结构的压电陶瓷片52,四个压电陶瓷片52分别通过一射频线4电性连接在兆声波发生器2的输出端上。Further, as shown in FIG. 5 to FIG. 6 , the transducer 5 includes a resonant sheet 51 that is sealed and covered on the transducer port, and four piezoelectric ceramics with rectangular structures are arranged longitudinally on the upper surface of the resonant sheet 51 . The sheet 52, the four piezoelectric ceramic sheets 52 are respectively electrically connected to the output end of the megasonic wave generator 2 through a radio frequency line 4.

实际装配时射频线4与压电陶瓷片52电性连接的一端纵向布设在换能腔8内并固定,防止外力拉扯射频线4露在清洗机主体1外的部分时射频线4与压电陶瓷片52断接分离,保证射频线4与压电陶瓷片52间连接的可靠性。In actual assembly, one end of the radio frequency wire 4 that is electrically connected to the piezoelectric ceramic sheet 52 is longitudinally arranged in the transducer cavity 8 and fixed to prevent external forces from pulling the part of the radio frequency wire 4 that is exposed outside the cleaning machine body 1. The radio frequency wire 4 and the piezoelectric The ceramic sheet 52 is disconnected and separated to ensure the reliability of the connection between the radio frequency line 4 and the piezoelectric ceramic sheet 52 .

优选的,谐振片51采用钛合金材料制作,使得谐振片51具有较高的结构强度和刚性,能够有效传递压电陶瓷片52的机械能。且钛合金材质本身耐酸碱、耐腐蚀,具有良好的水电隔离效果,用于封堵换能口保证了换能器5的使用寿命,可靠性更高。Preferably, the resonance sheet 51 is made of titanium alloy material, so that the resonance sheet 51 has high structural strength and rigidity, and can effectively transmit the mechanical energy of the piezoelectric ceramic sheet 52 . In addition, the titanium alloy material itself is resistant to acid and alkali, corrosion resistance, and has a good hydroelectric isolation effect. It is used to block the transducer port to ensure the service life of the transducer 5 and has higher reliability.

实际使用时压电陶瓷片52通过射频线4接收兆声波发生器2产生的高频交变电流,并利用其自身电学特性及物理特性将高频交变电能转换为机械能而带动谐振片51同频高速震动,继而通过谐振片51的震动驱使喷射腔3内泵入的清洗液高频震荡以对其赋能。In actual use, the piezoelectric ceramic sheet 52 receives the high-frequency alternating current generated by the megasonic wave generator 2 through the radio frequency line 4, and uses its own electrical and physical characteristics to convert the high-frequency alternating electrical energy into mechanical energy to drive the resonant sheet 51. It vibrates at high frequency and high speed, and then the cleaning liquid pumped in the injection chamber 3 is driven to vibrate at a high frequency through the vibration of the resonant sheet 51 to energize it.

具体的,参照图5至图6所示,压电陶瓷片52的宽度小于谐振片51的宽度,谐振片51底部边沿与换能腔8底面之间设有处于换能口外围的铁氟龙密封圈53,实际装配时压合机构81通过紧固件向下锁紧固定连接在换能腔8内以将谐振片51抵紧在换能口上,同时将压电陶瓷片52限位紧固在谐振片51上。压合机构81固定后谐振片51的底面边缘部分紧抵铁氟龙密封圈53,从而利用谐振片51和铁氟龙密封圈53将换能腔8与喷射腔3密封隔离。Specifically, as shown in FIG. 5 to FIG. 6 , the width of the piezoelectric ceramic sheet 52 is smaller than the width of the resonant sheet 51 , and a Teflon on the periphery of the transducer port is provided between the bottom edge of the resonator sheet 51 and the bottom surface of the transducer cavity 8 The sealing ring 53, during the actual assembly, the pressing mechanism 81 is locked down and fixedly connected in the transducer cavity 8 by the fastener to press the resonant sheet 51 against the transducer port, and at the same time, the piezoelectric ceramic sheet 52 is limited and fastened. on the resonator plate 51 . After the pressing mechanism 81 is fixed, the bottom edge of the resonant sheet 51 abuts against the Teflon sealing ring 53 , so that the transducer chamber 8 and the injection chamber 3 are hermetically isolated by the resonance sheet 51 and the Teflon sealing ring 53 .

本实用新型选用压电陶瓷片52作为压电部件进行电能与机械能的转换,其敏感度高,频率稳定性好、适用范围宽,且体积小,不吸潮,抗干扰能力强,适用寿命高,保证了换能器5的稳定性和可靠性。The utility model selects the piezoelectric ceramic sheet 52 as the piezoelectric component for the conversion of electrical energy and mechanical energy, which has high sensitivity, good frequency stability, wide application range, small size, no moisture absorption, strong anti-interference ability, and long service life. , which ensures the stability and reliability of the transducer 5 .

同时,换能腔8与喷射腔3之间通过铁氟龙密封圈53和钛合金材质的谐振片51密封隔离,铁氟龙材质本身对声波的吸收能力较差,有效降低了换能器5机械能量的损耗,有利于提高换能器5驱动清洗液震荡的效率,且钛合金材质本身强度高、刚性好,化学稳定性好,防腐耐磨,保证了谐振片51的机械能传递的效率和可靠性,对清洗液中具有化学腐蚀性的物质具有较高的耐受性,提高了换能器5的可靠性和使用寿命。At the same time, the Teflon sealing ring 53 and the resonant sheet 51 made of titanium alloy are sealed and isolated between the transducer cavity 8 and the injection cavity 3. The Teflon material itself has poor ability to absorb sound waves, which effectively reduces the transducer 5 The loss of mechanical energy is conducive to improving the efficiency of the transducer 5 to drive the cleaning fluid to vibrate, and the titanium alloy material itself has high strength, good rigidity, good chemical stability, anti-corrosion and wear resistance, which ensures the efficiency of the mechanical energy transfer of the resonator plate 51. Reliability, high resistance to chemically corrosive substances in the cleaning solution, and improved reliability and service life of the transducer 5 .

进一步的,参照图5所示,在清洗机主体1内还纵向设有对应处于所述喷射腔3后侧上部的、通过所述的入液口32与喷射腔3连通的布液腔9,布液腔9呈后侧宽、前侧窄的近似于倒V型条状腔体结构,布液腔9后侧较宽的腔体上部纵向排列连通有四个竖向设于清洗机主体1上的注液管道10,实际使用时通过四个注液管道10向布液腔9内泵入半导体清洗液。布液腔9前侧腔体逐渐收紧变窄的一端呈弧形上抛状结构,其前侧与喷射腔3连通的开口构成所述的入液口32。Further, as shown in FIG. 5 , the cleaning machine main body 1 is also longitudinally provided with a liquid distribution chamber 9 corresponding to the upper part of the rear side of the spray chamber 3 and communicated with the spray chamber 3 through the liquid inlet 32 , The liquid distribution cavity 9 has a structure similar to an inverted V-shaped strip cavity with a wide rear side and a narrow front side. The upper part of the wider cavity on the rear side of the liquid distribution cavity 9 is longitudinally arranged and connected with four vertically arranged on the main body 1 of the washing machine. The liquid injection pipes 10 above are used to pump semiconductor cleaning liquid into the liquid distribution chamber 9 through the four liquid injection pipes 10 in actual use. One end of the cavity on the front side of the liquid distribution chamber 9 that is gradually tightened and narrowed has an arc-shaped upward throwing structure, and the opening on the front side communicating with the spray chamber 3 constitutes the liquid inlet 32 .

实际使用时布液腔9的腔体结构能够将四个位点同时向下泵入的清洗液均匀散布开来,并将清洗液高速引入到其前侧呈弧形上抛状结构的腔体内,而后利用其弧形上抛状结构将清洗液经入液口32高速抛射到换能口上的换能器5底部,从而便于换能器5驱使清洗液高频振荡。In actual use, the cavity structure of the liquid distribution cavity 9 can evenly spread the cleaning liquid pumped down from the four points at the same time, and introduce the cleaning liquid into the cavity with an arc-shaped upward throwing structure on the front side at a high speed. , and then use its arc-shaped upward throwing structure to project the cleaning liquid through the liquid inlet 32 to the bottom of the transducer 5 on the transducer port at high speed, so that the transducer 5 can drive the cleaning liquid to oscillate at high frequency.

本实用新型的喷射腔3设计为上宽下窄的V型条状腔体结构,换能器5密封覆于其上部的换能口上,实际使用时经入液口32高速泵入换能口处的清洗液被换能器5的压电陶瓷片52和谐振片51驱动赋能而剧烈震荡,在清洗液自身泵入压力、换能器5的驱动力及重力作用下向下泵入到喷射腔3逐渐变窄的下部,从而利用喷射腔3的腔体结构设计引导清洗液以高频震荡的状态从喷射口31处加速向清洗机主体1外喷射而出,从而形成高速、高能的清洗液流,清洗效果好。The injection cavity 3 of the present invention is designed as a V-shaped strip cavity structure with a wide upper part and a narrow lower part, and the transducer 5 is sealed on the upper part of the transduction port. In actual use, it is pumped into the transduction port at a high speed through the liquid inlet 32. The cleaning liquid at the place is driven and energized by the piezoelectric ceramic sheet 52 and the resonant sheet 51 of the transducer 5 and vibrates violently, and is pumped down to the pump under the action of the pumping pressure of the cleaning liquid itself, the driving force of the transducer 5 and the gravity. The lower part of the spray chamber 3 is gradually narrowed, so that the cavity structure design of the spray chamber 3 is used to guide the cleaning liquid to accelerate from the spray port 31 to the outside of the cleaning machine body 1 in a high-frequency oscillation state, thereby forming a high-speed, high-energy Cleaning liquid flow, good cleaning effect.

进一步的,参照图4及图6所示,本实用新型清洗机主体1的喷射腔3对应引流部6的左端还设有一外扩型的溢流腔11,该溢流腔11呈筒状腔体结构,其横向截面宽度大于喷射腔3V型条状腔体结构的横向截面宽度,溢流腔11的右端部与喷射腔3连通,左端部与设于清洗机主体1上的第二固定螺孔101连通,从而将溢流腔11经引流管道62与储液腔61连通。Further, as shown in FIG. 4 and FIG. 6 , the left end of the ejection chamber 3 of the main body 1 of the cleaning machine 1 corresponding to the drainage portion 6 is further provided with an outwardly expanded overflow chamber 11 , and the overflow chamber 11 is a cylindrical chamber. The width of the transverse section is larger than that of the 3V-shaped strip cavity structure of the injection cavity. The holes 101 communicate with each other, so that the overflow chamber 11 is communicated with the liquid storage chamber 61 through the drainage pipe 62 .

本实用新型的清洗机主体1内设置的溢流腔11其腔体横向截面宽度大于喷射腔3横向截面的宽度,相较于喷射腔3端部呈现外扩型结构,因此,喷射腔3内的清洗液会以射流状态流入到溢流腔11内,而射流状态下清洗液的横向流速较小、纵向流速较快,进入到外扩型结构的溢流腔11内后清洗液容易形成旋流或混合湍流,使得清洗液部分方向上产生的振荡可以相互制约、抵消,有利于降低清洗液的震荡频率,有利于引流管道62对经溢流腔11进入的清洗液进行进一步的缓冲,从而进一步减缓清洗液的震荡程度,使得流入储液腔61内的清洗液的液面更加平稳。The width of the transverse section of the overflow cavity 11 provided in the main body 1 of the cleaning machine of the present invention is larger than the width of the transverse section of the injection cavity 3 . The cleaning liquid will flow into the overflow chamber 11 in a jet state, and in the jet state, the lateral flow rate of the cleaning liquid is small and the longitudinal flow rate is faster. flow or mixed turbulent flow, so that the oscillations generated in some directions of the cleaning liquid can mutually restrain and cancel each other, which is beneficial to reduce the oscillation frequency of the cleaning liquid, and is beneficial for the drainage pipe 62 to further buffer the cleaning liquid entering through the overflow cavity 11, thereby The oscillation degree of the cleaning liquid is further slowed down, so that the liquid level of the cleaning liquid flowing into the liquid storage chamber 61 is more stable.

具体的,参照图1及图6所示,在清洗机主体1的上端前侧位置上还螺纹固定连接有一用于封堵换能腔8上部开口的封盖12,在该封盖12上纵向排列设有四个分别对应处于四个压电陶瓷片52上方的线缆插接头13,实际装配时四根射频线4的前端分别从四个线缆插接头13伸入到换能腔8内并被线缆插接头13锁紧固定。Specifically, as shown in FIGS. 1 and 6 , a cover 12 for closing the upper opening of the transducer cavity 8 is also screwed and fixedly connected to the front side of the upper end of the main body 1 of the cleaning machine. Four cable plug connectors 13 corresponding to the top of the four piezoelectric ceramic sheets 52 are arranged in an arrangement. In actual assembly, the front ends of the four radio frequency wires 4 respectively extend from the four cable plug connectors 13 into the transducer cavity 8 And it is locked and fixed by the cable plug connector 13 .

本实用新型通过封盖12将换能腔8与清洗机主体1外部空气相隔离,起到了隔绝空气、保护换能器5的作用,有利于避免或减缓外部大气对换能器5的腐蚀及氧化,有利于提高换能器5的可靠性和使用寿命。另外,线缆插接头13可以有效锁紧固定射频线4端部,防止外力拉扯时射频线4与压电陶瓷片52断接分离,可靠性更高。The utility model isolates the transducer chamber 8 from the outside air of the main body 1 of the cleaning machine through the cover 12, which plays the role of isolating the air and protecting the transducer 5, which is beneficial to avoid or slow down the corrosion of the transducer 5 by the external atmosphere and Oxidation is beneficial to improve the reliability and service life of the transducer 5 . In addition, the cable plug connector 13 can effectively lock and fix the end of the radio frequency wire 4 to prevent the radio frequency wire 4 from being disconnected and separated from the piezoelectric ceramic sheet 52 when being pulled by external force, and the reliability is higher.

具体的,参照图1、图5及图6所示,在清洗机主体1的上端面后侧位置上还设有四个分别螺纹固定连接在四个注液管道10上部开口上的注液管快拆接头14。实际使用时清洗液泵入装置(图中未画出)通过四个注液管(图中未画出)连接在四个注液管道10上,用于将清洗液泵入到布液腔9内。Specifically, as shown in FIG. 1 , FIG. 5 and FIG. 6 , on the rear side of the upper end face of the cleaning machine main body 1 there are also four liquid injection pipes that are respectively screwed and connected to the upper openings of the four liquid injection pipes 10 . Quick release connector 14. In actual use, the cleaning liquid pumping device (not shown in the figure) is connected to the four liquid injection pipes 10 through four liquid injection pipes (not shown in the figure), and is used to pump the cleaning liquid into the cloth liquid chamber 9 Inside.

上述实施例仅仅为了表述清楚本实用新型的具体一种实施方式,并不是对本实用新型的实施方式的限定。对于本领域技术人员来说,依据本实用新型可以推导总结出其他一些对清洗机主体1、兆声波发生器2、运行控制器、喷射腔3、换能器5、引流部6、储液腔61、引流管道62、光电传感器7等的调整或改动,或者以本实用新型为基础推导总结出的一些其他使用方法在此就不进行一一列举。凡是依据本实用新型的精神和原则之内做出的任何修改、替换或改进等,均应包含在本实用新型的权利要求保护范围内。The above-mentioned embodiment is only to illustrate a specific embodiment of the present invention, and is not intended to limit the embodiment of the present invention. For those skilled in the art, according to the present utility model, it can be deduced and summed up that other cleaning machine main body 1, megasonic wave generator 2, operation controller, injection chamber 3, transducer 5, drainage part 6, liquid storage chamber 61. The adjustment or modification of the drainage pipe 62, the photoelectric sensor 7, etc., or some other usage methods derived and summarized on the basis of the present invention will not be listed here. Any modification, replacement or improvement made according to the spirit and principle of the present utility model shall be included in the protection scope of the claims of the present utility model.

Claims (7)

1.一种稳定运行的超声波清洗装置,包括有清洗机主体(1)、超声波或兆声波发生器和运行控制器,所述的运行控制器与所述的超声波或兆声波发生器电性连接以控制其运行;所述的清洗机主体(1)内设有用于泵入并喷出清洗液的喷射腔(3),所述的喷射腔(3)上设有与超声波或兆声波发生器电性连接的换能器(5),用于驱使泵入喷射腔(3)内的清洗液震荡并经喷射腔(3)的喷射口(31)喷出;其特征在于,清洗机主体(1)的一端连接有引流部(6),所述的引流部(6)内竖向设有上部开口的储液腔(61),纵向设有连通于所述储液腔(61)下部的引流管道(62),所述的引流管道(62)对应处于喷射腔(3)端部的外侧并与之连通;引流管道(62)的管径小于储液腔(61)的腔体内径,其与喷射腔(3)连通的一端开口呈向内收拢的喇叭口状结构,用于将喷射腔(3)内呈震荡状态的清洗液平稳地引流到储液腔(61)内;引流部(6)上竖向连接有一与运行控制器电性连接的光电传感器(7),所述光电传感器(7)的感应探头一端经储液腔(61)上部的开口伸入,用于感测储液腔(61)内清洗液的液位变化情况并向运行控制器发送液位感测信号。1. An ultrasonic cleaning device with stable operation, comprising a cleaning machine main body (1), an ultrasonic or megasonic wave generator and an operation controller, and the operation controller is electrically connected to the ultrasonic wave or megasonic wave generator In order to control its operation; the cleaning machine main body (1) is provided with a jet cavity (3) for pumping and ejecting cleaning liquid, and the jet cavity (3) is provided with an ultrasonic or megasonic generator. An electrically connected transducer (5) is used to drive the cleaning liquid pumped into the spray chamber (3) to oscillate and spray out through the spray port (31) of the spray chamber (3); it is characterized in that the cleaning machine main body ( One end of 1) is connected with a drainage portion (6), the drainage portion (6) is vertically provided with a liquid storage cavity (61) with an upper opening, and longitudinally there is a liquid storage cavity (61) connected to the lower part of the liquid storage cavity (61). Drainage pipeline (62), said drainage pipeline (62) is corresponding to the outer side of the end of jet cavity (3) and communicates with it; the diameter of drainage pipeline (62) is smaller than the cavity inner diameter of liquid storage cavity (61), The opening at one end that communicates with the ejection chamber (3) is in the shape of a bell mouth closed inward, and is used to smoothly drain the cleaning liquid in the oscillating state in the ejection chamber (3) into the liquid storage chamber (61); the drainage part (6) A photoelectric sensor (7) electrically connected to the operation controller is vertically connected to the top, and one end of the sensing probe of the photoelectric sensor (7) extends into the upper opening of the liquid storage chamber (61) for sensing Changes in the liquid level of the cleaning liquid in the liquid storage chamber (61) and sends a liquid level sensing signal to the operation controller. 2.根据权利要求1所述的一种稳定运行的超声波清洗装置,其特征在于,所述引流部(6)的上端面上螺纹固定连接有一用于封堵其上部开口的端盖部(63),所述端盖部(63)的中部位置上开设有用于固定插接所述光电传感器(7)的固定螺孔,端盖部(63)与引流部(6)相抵接的端面之间密封夹持有处于所述固定螺孔外围的软胶密封圈(64)。2. A stable operation ultrasonic cleaning device according to claim 1, characterized in that, an end cover (63) for sealing the upper opening of the drainage portion (6) is screwed and fixedly connected to the upper end surface of the drainage portion (6). ), the middle position of the end cover part (63) is provided with a fixing screw hole for fixedly inserting the photoelectric sensor (7). A soft rubber sealing ring (64) on the periphery of the fixing screw hole is sealed and clamped. 3.根据权利要求1所述的一种稳定运行的超声波清洗装置,其特征在于,所述储液腔(61)的底部设有向下凹陷的锥形槽(611),所述引流管道(62)与储液腔(61)相连通的开口处于所述锥形槽(611)与储液腔(61)侧壁的连接处。3. The ultrasonic cleaning device with stable operation according to claim 1, characterized in that, the bottom of the liquid storage cavity (61) is provided with a downwardly concave conical groove (611), and the drainage pipe (611) 62) The opening communicating with the liquid storage chamber (61) is located at the connection between the conical groove (611) and the side wall of the liquid storage chamber (61). 4.根据权利要求1所述的一种稳定运行的超声波清洗装置,其特征在于,所述的引流部(6)呈L型结构,其纵向一端螺纹固定连接在所述的清洗机主体(1)上,所述的储液腔(61)设于其竖向端部内,所述的引流管道(62)设于其纵向端部内。4. A stable operation ultrasonic cleaning device according to claim 1, characterized in that, the drainage portion (6) is of an L-shaped structure, and one longitudinal end thereof is threadedly connected to the cleaning machine main body (1). ), the liquid storage chamber (61) is arranged in its vertical end, and the drainage pipe (62) is arranged in its longitudinal end. 5.根据权利要求1所述的一种稳定运行的超声波清洗装置,其特征在于,所述的喷射腔(3)沿所述清洗机主体(1)的长度方向纵向设置,呈上宽下窄的V型条状腔体结构,其一侧壁的上部纵向设有用于泵入清洗液的入液口(32),其相对较宽的上方纵向开设有换能口,其相对较窄的下方纵向开设有所述的喷射口(31),所述的换能器(5)纵向密封覆于所述的换能口上。5 . The ultrasonic cleaning device with stable operation according to claim 1 , wherein the spray chamber ( 3 ) is longitudinally arranged along the length direction of the cleaning machine main body ( 1 ), and is wide at the top and narrow at the bottom. 6 . The V-shaped strip cavity structure, the upper part of one side wall is longitudinally provided with a liquid inlet (32) for pumping cleaning liquid, the relatively wide upper part is longitudinally provided with a transduction port, and its relatively narrow lower part is provided with a transduction port. The ejection port (31) is longitudinally opened, and the transducer (5) is longitudinally sealed and covered on the transducer port. 6.根据权利要求5所述的一种稳定运行的超声波清洗装置,其特征在于,所述的喷射腔(3)其对应所述引流部(6)的一端设有外扩型的溢流腔(11),所述溢流腔(11)的横向截面宽度大于喷射腔(3)V型条状腔体结构的横向截面宽度,溢流腔(11)一端与喷射腔(3)连通,另一端与所述的引流管道(62)连通。6 . The ultrasonic cleaning device with stable operation according to claim 5 , wherein the spray chamber ( 3 ) is provided with an outward-expanded overflow chamber at one end corresponding to the drainage portion ( 6 ). 7 . (11), the transverse cross-sectional width of the overflow cavity (11) is larger than the transverse cross-sectional width of the V-shaped strip cavity structure of the injection cavity (3), one end of the overflow cavity (11) is communicated with the injection cavity (3), and the other is connected to the injection cavity (3). One end is communicated with the drainage pipe (62). 7.根据权利要求5所述的一种稳定运行的超声波清洗装置,其特征在于,所述的喷射口(31)纵向开设于所述清洗机主体(1)的下端面上。7 . The ultrasonic cleaning device with stable operation according to claim 5 , wherein the jetting port ( 31 ) is longitudinally opened on the lower end surface of the cleaning machine main body ( 1 ). 8 .
CN202122789303.4U 2021-11-15 2021-11-15 A stable operation of ultrasonic cleaning device Active CN216262411U (en)

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