CN216199530U - Cooling mechanism for hydraulic oil in hydraulic system - Google Patents
Cooling mechanism for hydraulic oil in hydraulic system Download PDFInfo
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- CN216199530U CN216199530U CN202122739063.7U CN202122739063U CN216199530U CN 216199530 U CN216199530 U CN 216199530U CN 202122739063 U CN202122739063 U CN 202122739063U CN 216199530 U CN216199530 U CN 216199530U
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- 238000001816 cooling Methods 0.000 title claims abstract description 56
- 239000010720 hydraulic oil Substances 0.000 title claims abstract description 40
- 239000003921 oil Substances 0.000 claims abstract description 46
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 37
- 230000017525 heat dissipation Effects 0.000 claims abstract description 28
- 238000005086 pumping Methods 0.000 claims abstract description 12
- 238000004891 communication Methods 0.000 claims description 8
- 239000002699 waste material Substances 0.000 claims description 7
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 239000010949 copper Substances 0.000 claims description 4
- 238000001914 filtration Methods 0.000 abstract 3
- 238000010586 diagram Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 239000000498 cooling water Substances 0.000 description 4
- 239000012535 impurity Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000003570 air Substances 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及液压系统辅助设备技术领域,具体涉及一种液压系统中液压油的冷却机构。The utility model relates to the technical field of auxiliary equipment of hydraulic systems, in particular to a cooling mechanism for hydraulic oil in a hydraulic system.
背景技术Background technique
液压系统通过油箱作为中转站,油箱中盛装有液压油,通过液压油的流动为液压系统提供动力,液压油作为液压系统中的“血液”,其品质的好坏直接影响整个液压系统是否能够正常运行。The hydraulic system uses the oil tank as a transfer station. The oil tank is filled with hydraulic oil, which provides power to the hydraulic system through the flow of hydraulic oil. The hydraulic oil is the "blood" in the hydraulic system, and its quality directly affects whether the entire hydraulic system can be normal or not. run.
当液压系统的工作环境温度较高、液压系统的工作强度较大时都会引起液压油温度的升高,液压油的温度的过高时,液压油变稀,液压系统压力随之降低,致使整个液压系统的机械效率降低,除此之外,液压油在高温高压作用下,易与水分、空气、铜、铁等介质作用而生成氧化物等杂质,杂质会磨损各运动件,导致机器产生故障。When the working environment temperature of the hydraulic system is high and the working intensity of the hydraulic system is high, the temperature of the hydraulic oil will increase. The mechanical efficiency of the hydraulic system is reduced. In addition, under the action of high temperature and high pressure, the hydraulic oil is easy to react with moisture, air, copper, iron and other media to generate impurities such as oxides. The impurities will wear all moving parts and cause the machine to malfunction. .
现有技术中虽然也有一些对液压系统中的液压油进行冷却的装置,如专利申请号为:CN201620484018.8的中国专利公开了一种液压系统的冷却装置,其通过带泵冷水机驱动冷却水流动进行液压油的冷却;专利公开号为:CN201720014497.1公开了一种液压系统冷却装置,其通过涡流冷却器进行风冷换热冷却。Although there are some devices for cooling the hydraulic oil in the hydraulic system in the prior art, for example, the Chinese patent with the patent application number: CN201620484018.8 discloses a cooling device for the hydraulic system, which drives the cooling water through a chiller with a pump. The cooling of hydraulic oil is carried out by flowing; Patent Publication No.: CN201720014497.1 discloses a cooling device for a hydraulic system, which performs air-cooled heat exchange cooling through a vortex cooler.
上述两个专利分别通过水冷和风冷进行液压油的冷却,冷却手段单一,冷却的效果不好。The above two patents respectively use water cooling and air cooling to cool the hydraulic oil, the cooling method is single, and the cooling effect is not good.
实用新型内容Utility model content
为解决上述问题,本实用新型提供了一种液压系统中液压油的冷却机构,本实用新型是通过以下技术方案来实现的。In order to solve the above problems, the present invention provides a cooling mechanism for hydraulic oil in a hydraulic system, which is achieved by the following technical solutions.
一种液压系统中液压油的冷却机构,包括油箱本体,所述油箱本体的右侧下部固接有出油管,所述出油管与液压系统的进油口连接,油箱本体的顶部固接有进油管,还包括散热器、过滤组件、风冷组件和水冷组件;A cooling mechanism for hydraulic oil in a hydraulic system includes an oil tank body, an oil outlet pipe is fixedly connected to the lower right side of the oil tank body, the oil outlet pipe is connected with an oil inlet of the hydraulic system, and an inlet pipe is fixedly connected to the top of the oil tank body. Oil pipes, also including radiators, filter components, air-cooled components and water-cooled components;
所述散热器包括第一中转仓、第二中转仓和散热筒;所述第一中转仓和第二中转仓上下间隔布置,第一中转仓的顶部通过回油管与液压系统的出油口连接,第二中转仓的底部固接有连通管,所述散热筒的上下两端对称固接有流动管,上下两个流动管的头部分别与第一中转仓和第二中转仓连接,散热筒在第一中转仓和第二中转仓的左右两侧各设置一组;The radiator includes a first transfer bin, a second transfer bin and a heat sink; the first transfer bin and the second transfer bin are arranged at intervals up and down, and the top of the first transfer bin is connected to the oil outlet of the hydraulic system through an oil return pipe , the bottom of the second transfer bin is fixed with a communicating pipe, the upper and lower ends of the cooling cylinder are symmetrically fixed with flow tubes, and the heads of the upper and lower flow tubes are respectively connected with the first transfer bin and the second transfer bin, and the heat dissipation One set of cylinders is arranged on the left and right sides of the first transfer bin and the second transfer bin;
所述过滤组件设置在连通管和进油管之间。The filter assembly is arranged between the communication pipe and the oil inlet pipe.
进一步地,所述过滤组件包括过滤仓和过滤网,所述过滤仓的顶板与连通管的底部连接,过滤仓的底板与进油管的顶部连接,所述过滤网固接在过滤仓的右上角和左下角之间,过滤仓的左侧下部固接有清废管,所述清废管的头部螺纹连接有盖体。Further, the filter assembly includes a filter chamber and a filter screen, the top plate of the filter chamber is connected with the bottom of the communication pipe, the bottom plate of the filter chamber is connected with the top of the oil inlet pipe, and the filter screen is fixed on the upper right corner of the filter chamber. Between the lower left corner and the lower left corner of the filter bin, a waste cleaning pipe is fixedly connected, and the head of the waste cleaning pipe is threadedly connected with a cover body.
进一步地,所述风冷组件包括安装板、转筒和转动电机;所述安装板固接在第一中转仓和第二中转仓之间,所述转筒转动连接在安装板内,转筒在安装板上矩形阵列有四个,各转筒内固接有扇叶组,所述转动电机驱动各转筒转动。Further, the air-cooling assembly includes a mounting plate, a rotating drum and a rotating motor; the mounting plate is fixedly connected between the first transfer bin and the second transfer bin, the rotating drum is rotatably connected in the mounting plate, and the rotating drum is There are four rectangular arrays on the mounting plate, a fan blade group is fixed in each drum, and the rotating motor drives each drum to rotate.
进一步地,所述转筒的左侧外圈固接有从动齿环,所述安装板的右侧固接有第一机罩,所述转动电机固接在第一机罩内,转动电机设有水平向左的第一输出轴,所述第一输出轴转动连接在安装板的中心,第一输出轴的头部固接有主动齿轮,各从动齿环在主动齿轮的外侧与其啮合。Further, a driven gear ring is fixed on the left outer ring of the rotating drum, a first hood is fixed on the right side of the mounting plate, the rotating motor is fixed in the first hood, and the rotating motor is fixed in the first hood. There is a first output shaft horizontally to the left, the first output shaft is rotatably connected to the center of the mounting plate, the head of the first output shaft is fixed with a driving gear, and each driven gear ring meshes with it on the outside of the driving gear .
进一步地,所述水冷组件包括水箱、泵送电机、往复丝杆、活塞板和散热管;所述水箱在散热器的左右两侧对称设置,水箱的顶部固接有第二机罩,所述泵送电机固接在第二机罩内,泵送电机设有竖直向下的第二输出轴,所述第二输出轴转动连接在水箱的顶板内,所述往复丝杆的底部与水箱的底板转动连接,往复丝杆的顶部与第二输出轴通过联轴器连接,所述活塞板密封滑动连接在水箱内,活塞板的中心固接有往复螺纹套,所述往复丝杆啮合在往复螺纹套中,水箱的左右侧板内壁固接有导向杆,所述活塞板与导向杆滑动连接,所述散热管设置在散热筒内,散热管的上下两端固接有循环管,上下两个循环管的头部与对应水箱的侧板上方和下方连接。Further, the water cooling assembly includes a water tank, a pumping motor, a reciprocating screw rod, a piston plate and a heat dissipation pipe; the water tank is symmetrically arranged on the left and right sides of the radiator, and a second hood is fixed on the top of the water tank. The pumping motor is fixed in the second hood, the pumping motor is provided with a second vertical downward output shaft, the second output shaft is rotatably connected to the top plate of the water tank, and the bottom of the reciprocating screw rod is connected to the water tank. The bottom plate is rotatably connected, the top of the reciprocating screw rod is connected with the second output shaft through a coupling, the piston plate is sealed and slidably connected in the water tank, the center of the piston plate is fixed with a reciprocating threaded sleeve, and the reciprocating screw rod is engaged in In the reciprocating threaded sleeve, guide rods are fixedly connected to the inner walls of the left and right side plates of the water tank, the piston plate is slidably connected with the guide rods, the heat dissipation pipe is arranged in the heat dissipation cylinder, and the upper and lower ends of the heat dissipation pipe are fixedly connected with circulation pipes. The heads of the two circulation pipes are connected above and below the side plates of the corresponding water tanks.
进一步地,所述循环管上沿其长度方向均匀固接有散热翅片。Further, heat dissipation fins are uniformly fixed on the circulation pipe along its length direction.
进一步地,所述散热管、循环管、散热翅片和散热筒均为赤铜材质。Further, the heat dissipation pipes, the circulation pipes, the heat dissipation fins and the heat dissipation cylinders are all made of red copper.
进一步地,所述散热管为螺旋状。Further, the heat dissipation pipe is helical.
本实用新型的有益效果是,通过散热器使得液压油与外界环境进行换热,通过风冷组件加速换热器位置的空气流动速度加快,即通过风冷组件进行风冷降温,通过水冷组件进行水冷降温,各种降温手段配合,可以使得液压油的冷却效果较好,还设置有过滤组件,通过过滤组件可以将液压油中的杂质过滤,使得液压系统中流动的液压油比较洁净。The beneficial effect of the utility model is that the heat exchange between the hydraulic oil and the external environment is carried out through the radiator, and the air flow speed at the position of the heat exchanger is accelerated through the air-cooled component, that is, the air-cooled cooling is performed through the air-cooled component, and the water-cooled component is used for cooling. Water cooling and the cooperation of various cooling methods can make the cooling effect of the hydraulic oil better, and a filter assembly is also provided, through which the impurities in the hydraulic oil can be filtered, so that the hydraulic oil flowing in the hydraulic system is relatively clean.
附图说明Description of drawings
为了更清楚地说明本实用新型的技术方案,下面将对具体实施方式描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the present invention more clearly, the following will briefly introduce the accompanying drawings used in the description of the specific implementation manner. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1:本实用新型所述一种液压系统中液压油的冷却机构的示意图;Fig. 1: the schematic diagram of the cooling mechanism of hydraulic oil in a kind of hydraulic system of the present utility model;
图2:本实用新型所述过滤组件的示意图;Fig. 2: the schematic diagram of the filter assembly of the present invention;
图3:本实用新型所述散热器、风冷组件和水冷组件的组合示意图;Figure 3: The combined schematic diagram of the radiator, the air-cooled component and the water-cooled component of the present invention;
图4:本实用新型所述风冷组件的示意图;Figure 4: Schematic diagram of the air-cooled assembly of the present invention;
图5:本实用新型所述转动电机的安装示意图;Fig. 5: The installation schematic diagram of the rotating electrical machine of the utility model;
图6:本实用新型所述水箱的内部示意图;Figure 6: Internal schematic diagram of the water tank of the present invention;
图7:本实用新型所述散热筒的内部示意图。Figure 7: The internal schematic diagram of the cooling cylinder of the present invention.
附图标记如下:The reference numbers are as follows:
1-油箱本体,11-出油管,12-进油管,21-第一中转仓,22-第二中转仓,23-散热筒,24-回油管,25-连通管,26-流动管,3-过滤组件,31-过滤仓,32-过滤网,33-清废管,34-盖体,4-风冷组件,41-安装板,42-转筒,43-转动电机,44-扇叶组,45-从动齿环,46-第一机罩,47-第一输出轴,48-主动齿轮,51-水箱,52-泵送电机,53-往复丝杆,54-活塞板,55-散热管,56-第二机罩,57-第二输出轴,58-联轴器,59-往复螺纹套,510-导向杆,511-循环管,512-散热翅片。1- Fuel tank body, 11- Oil outlet pipe, 12- Oil inlet pipe, 21- First transfer bin, 22- Second transfer bin, 23- Radiator cylinder, 24- Oil return pipe, 25- Connecting pipe, 26- Flow pipe, 3 -Filter assembly, 31-Filter bin, 32-Filter screen, 33-Waste removal pipe, 34-Cover body, 4-Air cooling assembly, 41-Installation plate, 42-Rotating drum, 43-Rotating motor, 44-Fan blade Group, 45- driven gear ring, 46- first hood, 47- first output shaft, 48- driving gear, 51- water tank, 52- pumping motor, 53- reciprocating screw, 54- piston plate, 55 - Cooling pipe, 56- Second hood, 57- Second output shaft, 58- Coupling, 59- Reciprocating threaded sleeve, 510- Guide rod, 511- Circulation pipe, 512- Cooling fin.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
如图1-7所示,一种液压系统中液压油的冷却机构,包括油箱本体1,油箱本体1的右侧下部固接有出油管11,出油管11与液压系统的进油口连接,油箱本体1的顶部固接有进油管12,还包括散热器、过滤组件3、风冷组件4和水冷组件;As shown in Figures 1-7, a cooling mechanism for hydraulic oil in a hydraulic system includes an
散热器包括第一中转仓21、第二中转仓22和散热筒23;第一中转仓21和第二中转仓22上下间隔布置,第一中转仓21的顶部通过回油管24与液压系统的出油口连接,第二中转仓22的底部固接有连通管25,散热筒23的上下两端对称固接有流动管26,上下两个流动管26的头部分别与第一中转仓21和第二中转仓22连接,散热筒23在第一中转仓21和第二中转仓22的左右两侧各设置一组;The radiator includes a
过滤组件3设置在连通管25和进油管12之间。The
优选的,过滤组件3包括过滤仓31和过滤网32,过滤仓31的顶板与连通管25的底部连接,过滤仓31的底板与进油管12的顶部连接,过滤网32固接在过滤仓31的右上角和左下角之间,过滤仓31的左侧下部固接有清废管33,清废管33的头部螺纹连接有盖体34。Preferably, the
优选的,风冷组件4包括安装板41、转筒42和转动电机43;安装板41固接在第一中转仓21和第二中转仓22之间,转筒42转动连接在安装板41内,转筒42在安装板41上矩形阵列有四个,各转筒42内固接有扇叶组44,转动电机43驱动各转筒42转动。Preferably, the air-
优选的,转筒42的左侧外圈固接有从动齿环45,安装板41的右侧固接有第一机罩46,转动电机43固接在第一机罩46内,转动电机43设有水平向左的第一输出轴47,第一输出轴47转动连接在安装板41的中心,第一输出轴47的头部固接有主动齿轮48,各从动齿环45在主动齿轮48的外侧与其啮合。Preferably, the driven
优选的,水冷组件包括水箱51、泵送电机52、往复丝杆53、活塞板54和散热管55;水箱51在散热器的左右两侧对称设置,水箱51的顶部固接有第二机罩56,泵送电机52固接在第二机罩56内,泵送电机52设有竖直向下的第二输出轴57,第二输出轴57转动连接在水箱51的顶板内,往复丝杆53的底部与水箱51的底板转动连接,往复丝杆53的顶部与第二输出轴57通过联轴器58连接,活塞板54密封滑动连接在水箱51内,活塞板54的中心固接有往复螺纹套59,往复丝杆53啮合在往复螺纹套59中,水箱51的左右侧板内壁固接有导向杆510,活塞板54与导向杆510滑动连接,散热管55设置在散热筒23内,散热管55的上下两端固接有循环管511,上下两个循环管511的头部与对应水箱51的侧板上方和下方连接。Preferably, the water cooling assembly includes a
优选的,循环管511上沿其长度方向均匀固接有散热翅片512。Preferably,
优选的,散热管55、循环管511、散热翅片512和散热筒23均为赤铜材质。Preferably, the
优选的,散热管55为螺旋状。Preferably, the
本实用新型的一个具体实施方式为:A specific embodiment of the present utility model is:
油箱本体1作为液压油的中转中心,液压系统工作时,其内部的液压油经出油口和回油管24进入散热器,并通过连通管25进入过滤组件3,然后再通过进油管12进入到油箱本体1中,油箱本体1中的液压油经出油管11被液压系统继续使用。The
通过散热器使得液压有与外界环境进行热量的交换,从而对液压油进行换热降温,与此同时,通过风冷组件4和水冷组件的配合对液压油进行降温,多种降温手段相互配合,从而使得液压油具有良好的冷却效果。The radiator enables the hydraulic pressure to exchange heat with the external environment, thereby exchanging heat and cooling the hydraulic oil. At the same time, the hydraulic oil is cooled by the cooperation of the air-cooled
回流管中的高温液压油进入第一中转仓21,然后上方的流动管26进入散热筒23,再从下方的流动管26进入第二中转仓22中,液压油在散热筒23中流动时,通过散热筒23的筒壁使液压油与外界环境换热,从而对其进行降温。The high-temperature hydraulic oil in the return pipe enters the
转动电机43工作时带动第一输出轴47和主动齿轮48转动,主动齿轮48带动与其啮合的各从动齿环45同步转动,进而各转筒42和其内的扇叶组44转动,从而使得散热管55位置的空气流动速度加快,提高散热的效果,加速液压油的冷却。When the
在水箱51中盛放冷却水,泵送电机52工作时带动第二输出轴57转动,第二输出轴57通过联轴器58带动往复丝杆53转动,由于活塞板54通过导向杆510限位,且活塞板54通过往复螺纹套59与往复丝杆53啮合,往复丝杆53转动时,活塞板54进行往复的升降,从而使得冷却水在水箱51、循环管511和散热管55之间循环流动。Cooling water is contained in the
循环管511中流动的冷却水吸收液压油中的热量,从而对液压油进行降温冷却,通过循环管511和散热翅片512与外界环境的换热,对冷却水进行散热降温,提高冷却水的吸热效果。The cooling water flowing in the
以上公开的本实用新型优选实施例只是用于帮助阐述本实用新型。优选实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本实用新型的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本实用新型。本实用新型仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not exhaustively describe all the details, nor do they limit the invention to specific embodiments only. Obviously, many modifications and variations are possible in light of the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
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CN118242338A (en) * | 2024-05-30 | 2024-06-25 | 迪非液压科技江苏有限公司 | Quick cooling device for engineering hydraulic equipment |
CN118242338B (en) * | 2024-05-30 | 2024-08-09 | 迪非液压科技江苏有限公司 | Quick cooling device for engineering hydraulic equipment |
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