CN216172330U - A kind of neutralization reactor for naphthalene continuous nitration process - Google Patents
A kind of neutralization reactor for naphthalene continuous nitration process Download PDFInfo
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- CN216172330U CN216172330U CN202122670053.2U CN202122670053U CN216172330U CN 216172330 U CN216172330 U CN 216172330U CN 202122670053 U CN202122670053 U CN 202122670053U CN 216172330 U CN216172330 U CN 216172330U
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- 238000006386 neutralization reaction Methods 0.000 title claims abstract description 84
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000006396 nitration reaction Methods 0.000 title claims abstract description 15
- 238000003756 stirring Methods 0.000 claims abstract description 18
- 238000002156 mixing Methods 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 10
- 238000007789 sealing Methods 0.000 claims abstract description 9
- 238000002347 injection Methods 0.000 claims abstract description 8
- 239000007924 injection Substances 0.000 claims abstract description 8
- 238000007599 discharging Methods 0.000 claims abstract description 7
- 238000012216 screening Methods 0.000 claims description 11
- 239000000243 solution Substances 0.000 abstract description 36
- 239000000654 additive Substances 0.000 abstract description 3
- 239000002994 raw material Substances 0.000 abstract description 3
- 238000007790 scraping Methods 0.000 abstract description 2
- 230000000996 additive effect Effects 0.000 abstract 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 8
- 238000000926 separation method Methods 0.000 description 6
- 239000007788 liquid Substances 0.000 description 5
- 239000013049 sediment Substances 0.000 description 5
- 239000002253 acid Substances 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 4
- 229910000029 sodium carbonate Inorganic materials 0.000 description 4
- 235000017550 sodium carbonate Nutrition 0.000 description 4
- RJKGJBPXVHTNJL-UHFFFAOYSA-N 1-nitronaphthalene Chemical compound C1=CC=C2C([N+](=O)[O-])=CC=CC2=C1 RJKGJBPXVHTNJL-UHFFFAOYSA-N 0.000 description 3
- 229910002651 NO3 Inorganic materials 0.000 description 3
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 1
- 238000006172 aromatic nitration reaction Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000012824 chemical production Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及化工生产设备技术领域,尤其涉及一种萘连续硝化工艺用中和反应釜。The utility model relates to the technical field of chemical production equipment, in particular to a neutralization reaction kettle for a continuous nitration process of naphthalene.
背景技术Background technique
芳烃硝化是经典的有机合成反应,1-硝基萘的制备即可通过萘的硝化反应来实现,1-硝基萘是合成医药、染料、农药、橡胶防老剂等的重要中间体,在化学工业中有着重要而广泛的应用,而1-硝基萘在生产过程中一般需要利用中和反应釜对溶液进行中和处理;Aromatic nitration is a classic organic synthesis reaction. The preparation of 1-nitronaphthalene can be achieved by the nitration of naphthalene. 1-nitronaphthalene is an important intermediate for the synthesis of medicines, dyes, pesticides, rubber antioxidants, etc. It has important and extensive applications in industry, and 1-nitronaphthalene generally needs to use a neutralization reactor to neutralize the solution in the production process;
而传统的中和反应釜在对沉淀物进行分离会带动中和后的溶液的流出,从而会对反应后的固液分离造成较大麻烦,而且在中和过程中溶液会吸附在中和反应釜内壁,会对中和反应釜的清洗造成较大麻烦,同时还会造成溶液的损失,会降低资源的利用率,因而我们需要设计一款便于对附着物进行清理的萘连续硝化工艺用中和反应釜。In the traditional neutralization reactor, the separation of the precipitate will drive the outflow of the neutralized solution, which will cause great trouble to the solid-liquid separation after the reaction, and the solution will be adsorbed in the neutralization reaction during the neutralization process. The inner wall of the kettle will cause great trouble to the cleaning of the neutralization reactor, and will also cause the loss of the solution, which will reduce the utilization rate of resources. Therefore, we need to design a continuous nitrification process for naphthalene that is easy to clean the attachments. and reactor.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中溶液附着与中和釜内壁的缺点,而提出的一种萘连续硝化工艺用中和反应釜。The purpose of this utility model is to solve the shortcomings of the solution adhesion and the inner wall of the neutralization kettle in the prior art, and propose a neutralization reaction kettle for the continuous nitration process of naphthalene.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
一种萘连续硝化工艺用中和反应釜,包括中和釜,所述中和釜的底部固定有多个支撑柱,所述中和釜的上端内壁密封相抵有密封盖板,所述密封盖板的上端贯穿插设有注料管,所述中和釜的内壁固定有挡板,所述挡板的上端贯穿开设有通槽,所述注料管与通槽的内壁相抵,所述中和釜的侧壁插设有进料斗,所述中和釜的内部设置有混合装置和出料装置。A neutralization reaction kettle for a continuous nitration process of naphthalene includes a neutralization kettle, a plurality of support columns are fixed at the bottom of the neutralization kettle, and a sealing cover plate is provided on the inner wall of the upper end of the neutralization kettle. A material injection pipe is inserted through the upper end of the plate, a baffle plate is fixed on the inner wall of the neutralization kettle, a through groove is formed through the upper end of the baffle plate, and the material injection pipe is in contact with the inner wall of the through groove, and the middle A feeding hopper is inserted into the side wall of the neutralization kettle, and a mixing device and a discharging device are arranged inside the neutralization kettle.
优选地,所述出料装置包括贯穿开设于中和釜一侧内壁的筛选槽,所述筛选槽内壁的一端固定有筛板,所述筛选槽内壁的另一端固定有流通管。Preferably, the discharging device includes a screening groove running through the inner wall of one side of the neutralization kettle, one end of the inner wall of the screening groove is fixed with a sieve plate, and the other end of the inner wall of the screening groove is fixed with a circulation pipe.
优选地,所述中和釜的另一侧内壁贯穿插设有卸料管,所述卸料管与流通管对称设置,所述中和釜的内底部呈圆台状。Preferably, a discharge pipe is inserted through the inner wall of the other side of the neutralization kettle, the discharge pipe and the flow pipe are symmetrically arranged, and the inner bottom of the neutralization kettle is in the shape of a truncated cone.
优选地,所述混合装置包括固定于中和釜底部的电机,所述电机的主轴贯穿中和釜的内底部并固定有转轴,所述转轴的上端与挡板底部相抵。Preferably, the mixing device includes a motor fixed on the bottom of the neutralization kettle, the main shaft of the motor penetrates the inner bottom of the neutralization kettle and a rotating shaft is fixed, and the upper end of the rotating shaft is in contact with the bottom of the baffle plate.
优选地,所述刮板的端部呈弧状,每个所述刮板的端部均与中和釜内壁相抵,多个所述搅拌板等距离设置。Preferably, the ends of the scrapers are arc-shaped, the ends of each scraper are in contact with the inner wall of the neutralization kettle, and a plurality of the stirring plates are arranged at equal distances.
与现有技术相比,本实用新型的优点在于:Compared with the prior art, the advantages of the present utility model are:
1、本装置中,通过在筛选槽内部设置筛板,能够对沉淀物进行阻挡,从而可实现溶液的流出,而利用另一端的卸料管实现沉淀物的排出,而刮板与筛板相抵,能够利用旋转的刮板对筛板上的杂质进行刮除,从而可保证筛板的通透性,使得溶液的流出效率更高,从而能够使得中和后材料的固液分离更加方便;1. In this device, by setting a sieve plate inside the screening tank, the sediment can be blocked, so that the outflow of the solution can be realized, and the discharge pipe at the other end is used to realize the discharge of the sediment, and the scraper is in contact with the sieve plate. , the impurities on the sieve plate can be scraped off by the rotating scraper, so as to ensure the permeability of the sieve plate, so that the outflow efficiency of the solution is higher, so that the solid-liquid separation of the neutralized material can be more convenient;
2、本装置中,通过设置混合装置,能够实现原料与添加物的充分混合,从而使得中和能够快速进行,同时在搅拌板转动过程中,能够使得刮板沿着中和釜内壁的转动,从而可在对溶液混合过程中实现对中和釜内壁附着的溶液的刮除,可避免溶液的附着,能够保证溶液的利用率,同时也能够便于中和釜后续的清洗。2. In this device, by setting up a mixing device, the raw materials and additives can be fully mixed, so that the neutralization can be carried out quickly. Therefore, the solution adhering to the inner wall of the neutralization kettle can be scraped off during the solution mixing process, the adhesion of the solution can be avoided, the utilization rate of the solution can be ensured, and the subsequent cleaning of the neutralization kettle can also be facilitated.
附图说明Description of drawings
图1为本实用新型提出的一种萘连续硝化工艺用中和反应釜的结构示意图;Fig. 1 is the structural representation of a kind of naphthalene continuous nitration process that the utility model proposes to use neutralization reactor;
图2为本实用新型提出的一种萘连续硝化工艺用中和反应釜的俯剖视图;Fig. 2 is the top sectional view of the neutralization reactor for a kind of naphthalene continuous nitration process proposed by the utility model;
图3为图1中A部分的放大图。FIG. 3 is an enlarged view of part A in FIG. 1 .
图中:1中和釜、2支撑柱、3密封盖板、4注料管、5挡板、6 通槽、7进料斗、8筛选槽、9筛板、10流通管、11卸料管、12电机、 13转轴、14搅拌板、15刮板、16搅拌杆。In the picture: 1 neutralization kettle, 2 support columns, 3 sealing cover, 4 injection pipes, 5 baffles, 6 through grooves, 7 feed hoppers, 8 screening grooves, 9 sieve plates, 10 flow pipes, 11 discharge Tube, 12 motors, 13 shafts, 14 stirring plates, 15 scrapers, 16 stirring rods.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.
参照图1-3,一种萘连续硝化工艺用中和反应釜,包括中和釜1,中和釜1的底部固定有多个支撑柱2,中和釜1的上端内壁密封相抵有密封盖板3,密封盖板3的上端贯穿插设有注料管4,中和釜1的内壁固定有挡板5,挡板5的上端贯穿开设有通槽6,注料管4与通槽6的内壁相抵,中和釜1的侧壁插设有进料斗7,中和釜1的内部设置有混合装置和出料装置。Referring to Fig. 1-3, a kind of neutralization reactor for continuous nitration of naphthalene includes neutralization still 1, a plurality of
出料装置包括贯穿开设于中和釜1一侧内壁的筛选槽8,筛选槽 8内壁的一端固定有筛板9,筛选槽8内壁的另一端固定有流通管10,筛板9靠近中和釜1内部;中和釜1的另一侧内壁贯穿插设有卸料管 11,卸料管11与流通管10对称设置,中和釜1的内底部呈圆台状,通过在筛选槽8内部设置筛板9,能够对沉淀物进行阻挡,从而可实现溶液的流出,而利用另一端的卸料管11实现沉淀物的排出,而刮板15与筛板9相抵,能够利用旋转的刮板15对筛板9上的杂质进行刮除,从而可保证筛板9的通透性,使得溶液的流出效率更高,从而能够使得中和后材料的固液分离更加方便。The discharging device includes a
混合装置包括固定于中和釜1底部的电机12,电机12的主轴贯穿中和釜1的内底部并固定有转轴13,转轴13的上端与挡板5底部相抵;转轴13的周向侧壁固定有多个搅拌板14,每个搅拌板14的侧壁均固定有刮板15,每个搅拌板14的上端均固定有搅拌杆16,刮板15与筛板9端部相抵;刮板15的端部呈弧状,每个刮板15的端部均与中和釜1内壁相抵,多个搅拌板14等距离设置,多个搅拌板 14可分为三组,每个搅拌板14的高度从上之下依次递减,能够在电机12带动下实现刮板15与中和釜1内壁的完全接触,从而能够在对溶液混合过程中实现对中和釜1内壁附着的溶液的刮除,可避免溶液的附着,能够保证溶液的利用率,同时也能够便于中和釜1后续的清洗。The mixing device includes a
本实用新型中,在中和釜1使用过程中,通过对准注料管4和挡板5上通槽6的位置,将密封盖板3密封相抵至中和釜1的上端,然后将流通管10和卸料管11关闭,并沿着注料管4注入硝化预洗后的酸性硝化物,同时沿着进料斗7添加纯碱溶液,使得纯碱溶液能够与酸性硝化物混合,可利用纯碱溶液与酸性硝化物的反应实现对溶液的中和,能够起到中和酸的作用;In the present invention, during the use of the
同时在纯碱溶液注入后,通过启动电机12,能够使得电机12主轴带动转轴13旋转,从而可实现多个搅拌板14和搅拌杆16随着转轴13而转动,利用搅拌板14和搅拌杆16的搅动,可实现原料与添加物的充分混合,从而使得中和能够快速进行,可大大减少中和反应所消耗的时间,从而能够便于工厂的制作效率,同时在搅拌板14转动过程中,能够使得刮板15沿着中和釜1内壁的转动,从而可在对溶液混合过程中实现对中和釜1内壁附着的溶液的刮除,可避免溶液的附着,能够保证溶液的利用率,同时也能够便于中和釜1后续的清洗;At the same time, after the soda ash solution is injected, by starting the
而在中和反应完成后,通过打开流通管10,能够使得中和釜1 内部的溶液沿着筛板9和筛选槽8流出,而待溶液完全流出后,通过打开卸料管11,在刮板15带动下,能够便于沉淀物沿着卸料管11 排出,从而能够便于中和后的固液分离,能够便于溶液的后续加工,同时刮板15与筛板9相抵,能够利用旋转的刮板15对筛板9上的杂质进行刮除,从而可保证筛板9的通透性,使得溶液的流出效率更高,从而可使得中和后材料的固液分离更加方便,可有效保证化工产品的制作效率。After the neutralization reaction is completed, by opening the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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