CN216150518U - Quick self-cleaning degassing unit of closing machine gyro wheel - Google Patents
Quick self-cleaning degassing unit of closing machine gyro wheel Download PDFInfo
- Publication number
- CN216150518U CN216150518U CN202122283428.XU CN202122283428U CN216150518U CN 216150518 U CN216150518 U CN 216150518U CN 202122283428 U CN202122283428 U CN 202122283428U CN 216150518 U CN216150518 U CN 216150518U
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- roller
- spray
- cleaning
- capping machine
- heating device
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- 238000004140 cleaning Methods 0.000 title claims abstract description 35
- 238000007872 degassing Methods 0.000 title description 2
- 239000007921 spray Substances 0.000 claims abstract description 45
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 32
- 238000010438 heat treatment Methods 0.000 claims abstract description 23
- 238000005406 washing Methods 0.000 claims abstract description 23
- 230000001954 sterilising effect Effects 0.000 claims abstract description 14
- 238000005507 spraying Methods 0.000 claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 239000004519 grease Substances 0.000 abstract description 13
- 230000001050 lubricating effect Effects 0.000 abstract description 9
- 238000004659 sterilization and disinfection Methods 0.000 abstract description 4
- 239000000126 substance Substances 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 4
- 230000005574 cross-species transmission Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000645 desinfectant Substances 0.000 description 1
- 230000000249 desinfective effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
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- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
The utility model discloses a quick and automatic cleaning and sterilizing device for rollers of a capping machine, which is used for cleaning and sterilizing the rollers on the capping machine and comprises a control unit, a heating device and a spray rinsing device; the control unit is connected with the heating device; the heating device is connected with the spray washing device; and water for cleaning the roller is heated by the heating device and then sprayed on the roller by the spraying device. According to the utility model, the spray washing device is adopted to wash the roller, so that the lubricating grease overflowing from the roller can be automatically and quickly washed, and the manual shutdown, manual wiping and chemical disinfection can be replaced, thus the problem of sanitation control of the roller in the production process is solved, and the production efficiency of the production line is improved.
Description
Technical Field
The utility model relates to the technical field of food production, in particular to a quick and automatic cleaning and sterilizing device for rollers of a capping machine.
Background
Because long-term high-speed operation between present food industry's bottle capper spare part, need continuously add equipment lubricating grease and keep normal operation, and there is direct contact at the overlap joint in-process gyro wheel that lid and jar combine with the face lid, gyro wheel and content indirect contact, the lubricating grease of gyro wheel is along with the equipment function is automatic to be added, the addition reaches and just can spill over when a certain amount, the lubricating grease that spills over needs in time to be cleared up, if the clearance is untimely, lubricating grease splashes into the product along with the equipment operation face lid of contact or at the high-speed rotatory action of gravity. Although the grease added to the roller is food grade grease, which is food grade, the grease residue on the cover or brought into the product is unacceptable for consumers. Therefore, in the traditional production operation, enterprises make the cleaning and maintaining operation of stopping the machine and manually wiping the overflowed lubricating grease according to respective actual conditions. However, when the manual shutdown and the manual wiping operation are affected by subjective factors such as limited space and timeliness, the frequency of manual shutdown cleaning affects whether the roller is clean, and meanwhile, the roller cannot be cleaned thoroughly by manual wiping.
SUMMERY OF THE UTILITY MODEL
In view of the above technical problems, the present invention provides a quick and automatic cleaning and sterilizing device for a roller of a capping machine, which solves the problem of the traditional production operation that the cleaning and sanitation are not too serious due to manual wiping.
The utility model adopts the following technical scheme:
a quick automatic cleaning and sterilizing device for a roller of a capping machine is used for cleaning and sterilizing the roller on the capping machine and comprises a control unit, a heating device and a spray rinsing device; the control unit is connected with the heating device; the heating device is connected with the spray washing device; and water for cleaning the roller is heated by the heating device and then sprayed on the roller by the spraying device.
Optionally, the water temperature of the water sprayed by the spray washing device is 90-95 ℃.
Optionally, the water pressure of the water sprayed by the spray washing device is 0.15 to 0.02 MPa.
Optionally, the spraying direction of the spraying device is 45-135 degrees from bottom to top with the vertical line as the center line.
Optionally, a baffle is arranged on the outer side of the capping machine, the capping machine is surrounded by the baffle, and the spray washing device is mounted on the baffle.
Optionally, the spray washing device includes a plurality of groups of spray heads, and each group of spray heads includes a plurality of nozzles.
Optionally, the diameter of the nozzle is 4 mm-5 mm.
Optionally, the spray washing device comprises 3 groups of spray heads.
Optionally, the plurality of nozzles of each group of nozzles are distributed on an arc at equal intervals; the length of the arc is 1/3 of the circumference of the roller head.
Optionally, the control unit is connected to a control system of the capping machine.
Compared with the prior art, the utility model has the beneficial effects that:
according to the utility model, the spray washing device is adopted to wash the roller, so that the lubricating grease overflowing from the roller can be automatically and quickly washed, and the manual shutdown, manual wiping and chemical disinfection can be replaced, thus the problem of sanitation control of the roller in the production process is solved, and the production efficiency of the production line is improved.
Drawings
FIG. 1 is a schematic view of a quick and automatic cleaning and sterilizing apparatus for rollers of a capping machine according to an embodiment of the present invention;
FIG. 2 is a schematic view of a showerhead according to an embodiment of the present invention;
wherein, 1, a capping machine; 2. a roller; 3. a spray washing device; 4. a heating device; 5. a control unit; 6. a baffle plate; 7. a control system; 8. and (4) a nozzle.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific embodiments, and it should be noted that, in the premise of no conflict, the following described embodiments or technical features may be arbitrarily combined to form a new embodiment:
the first embodiment is as follows:
referring to fig. 1, fig. 1 shows a quick and automatic cleaning and sterilizing device for a roller 2 of a capping machine 1, which is used for cleaning and sterilizing the roller 2 of the capping machine 1 and comprises a control unit 5, a heating device 4 and a spray washing device 3; the control unit 5 is connected with the heating device 4; the heating device 4 is connected with the spray washing device 3; the water for cleaning the roller 2 is heated by the heating device 4 and then sprayed on the roller 2 by the spraying device 3.
In this embodiment, the control unit 5 may be controlled by a single chip, and the heating device 4 may be a rapid heating device 4 with a pressure pump.
For example, the rapid heating device 4 with the pressure pump comprises a machine body, a water tank and a heater, wherein the water tank is arranged on the machine body, the heater is arranged in the machine body and is connected with an external power supply through a power line, a steam outlet is communicated with the heater and the water tank, a water pump is further arranged between the water tank and the heater, the water pump can pump water into the heater from the water tank through a water inlet pipe, and the other end of the heater is connected with the steam outlet.
In a specific implementation, the heating device 4 heats water and supplies the water to the spray washing device 3 through a hot water pipe.
Specifically, the water temperature of the water sprayed by the spray washing device 3 is 90 to 95 ℃.
Specifically, the water pressure of the water sprayed by the spray washing device 3 is 0.15 to 0.02 MPa.
Specifically, the spraying direction of the spray washing device 3 is 45 degrees to 135 degrees from bottom to top by taking a vertical line as a central line, so that the roller 2 is favorably washed cleanly.
Specifically, a baffle 6 is arranged on the outer side of the capping machine 1, the capping machine 1 is surrounded by the baffle 6, and the spray washing device 3 is installed on the baffle 6.
In a specific implementation, the spray rinsing device 3 is provided with the spray nozzle 8 by taking the baffle 6 which is the closest distance from the roller 2 as a supporting point, so that the spray rinsing device 3 takes the roller 2 in a moving state as a spray target.
In this embodiment, the capping machine 1 is provided with a baffle 6 for isolating the capping machine 1 from direct contact with the outside to prevent foreign impurities from entering the uncapped product or contaminating the roll heads, and for controlling the extent of grease splashed by the roller 2 head during high speed operation.
Specifically, the spray washing device 3 includes a plurality of groups of spray heads, and each group of spray heads includes a plurality of nozzles 8.
For example, the spray washing device 3 includes 3 sets of spray heads; the diameter of the nozzle 8 is 4 mm-5 mm.
As an embodiment, please refer to fig. 2, fig. 2 shows a schematic view of a nozzle according to an embodiment of the present invention, in which the nozzles 8 are equidistantly distributed on an arc; the length of the arc is 1/3 of the circumference of the head of the roller 2.
Optionally, the control unit 5 is connected to a control system 7 of the capping machine 1.
In this embodiment, the control unit 5 is connected to the control system 7 of the capping machine 1, so that the control system 7 of the capping machine 1 can control the roller 2 of the capping machine 1 to rapidly and automatically clean the sterilizing device, thereby facilitating the operation and control of workers.
The working principle of the utility model is as follows:
the frequency of automatic stop cleaning is set by the control unit 5, and before cleaning, for example, 10 minutes ahead of time, a cleaning signal is sent to the heating device 4 to start hot water heating; automatically stopping filling the tank and stopping filling within a set time before cleaning, namely when an automatic timing signal of the filling equipment reaches the set time; after a set time, for example 1 minute, the hot water cleaning system is automatically started. Meanwhile, the roller 2 of the capping machine 1 is in an operation mode, and the roller 2 is cleaned and sterilized by the spray washing device 3.
It should be noted that the parameters (such as the washing frequency) set in the cleaning and disinfecting process are pre-verified and will not be changed at will.
In the cleaning process, the spray cleaning device 3 uses the roller 2 as a spray target, and cleans the roller 2 at 45-135 degrees from bottom to top in sequence, wherein the water temperature is 90-95 degrees, the water pressure is 0.15-0.02MPa, and the hot water cleaning is automatically stopped when reaching a set time, for example, the cleaning is automatically stopped for 2 minutes, so that the automatic cleaning of the roller 2 overflowing lubricating grease is realized. And after the cleaning is stopped, filling the tank again.
In specific implementation, the stop wiping cleaning time can be shortened to 12 minutes from 60 minutes per day, the production time is increased by 48 minutes per day, the efficiency is improved, and the quality cost is reduced; the automatic wiping device has the advantages that manual wiping is replaced by automatic wiping, labor force is liberated, safety production risks of a production line are reduced, and safety of food is guaranteed.
Moreover, the manual wiping operation needs to be stopped for a long time, the roller 2 is usually disinfected by adopting a food disinfectant (for example, food-grade alcohol is used for spraying disinfection) during the manual wiping operation, the durability of spare parts is easily affected, and the spare parts are not wiped and disinfected by adopting chemicals manually, so that the service life of the spare parts is prolonged.
In the above-mentioned realization in-process, through adopting spray-washing device 3 to carry out the automatic lubricating grease that washs gyro wheel 2 fast and spill over, the fungible manual work is shut down, the manual work is cleaned and the chemical disinfection, and can be shut down originally and clean 2 times of gyro wheel by 5 minutes shortening to 2 minutes, the shut down frequency is cleaned by every 2 hours/manual work, it washs to prolong 4 hours/equipment, the health control problem in the production process has been solved, the production efficiency of production line has been promoted simultaneously, the life of spare part has been prolonged.
Various other modifications and changes may be made by those skilled in the art based on the above-described technical solutions and concepts, and all such modifications and changes should fall within the scope of the claims of the present invention.
Claims (10)
1. A quick automatic cleaning and sterilizing device for a roller of a capping machine is used for cleaning and sterilizing the roller on the capping machine and is characterized by comprising a control unit, a heating device and a spray rinsing device; the control unit is connected with the heating device; the heating device is connected with the spray washing device; and water for cleaning the roller is heated by the heating device and then sprayed on the roller by the spraying device.
2. The apparatus as claimed in claim 1, wherein the water sprayed from the spray rinsing device is at a temperature of 90-95 ℃.
3. The apparatus as claimed in claim 1, wherein the water pressure of the water sprayed from the spray means is 0.15MPa to 0.02 MPa.
4. The apparatus as claimed in claim 1, wherein the spraying direction of the spraying means is 45-135 ° from bottom to top with the vertical line as the center line.
5. A quick and automatic cleaning and sterilizing apparatus for rollers of a capping machine as claimed in claim 1 wherein a baffle is provided on the outside of the capping machine, said baffle enclosing said capping machine, said spray means being mounted on said baffle.
6. The apparatus as claimed in claim 1 wherein said spray means comprises a plurality of spray heads, each spray head comprising a plurality of spray nozzles.
7. The apparatus as claimed in claim 6 wherein the nozzle has a diameter of 4mm to 5 mm.
8. The apparatus as claimed in claim 6 wherein said spray means comprises 3 sets of spray heads.
9. The apparatus as claimed in claim 6, wherein the nozzles of each set of nozzles are equally spaced on an arc; the length of the arc is 1/3 of the circumference of the roller head.
10. A quick automated capping machine roller cleaning and sterilizing apparatus according to claim 1 wherein the control unit is connected to a control system of the capping machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122283428.XU CN216150518U (en) | 2021-09-18 | 2021-09-18 | Quick self-cleaning degassing unit of closing machine gyro wheel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122283428.XU CN216150518U (en) | 2021-09-18 | 2021-09-18 | Quick self-cleaning degassing unit of closing machine gyro wheel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216150518U true CN216150518U (en) | 2022-04-01 |
Family
ID=80852828
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122283428.XU Active CN216150518U (en) | 2021-09-18 | 2021-09-18 | Quick self-cleaning degassing unit of closing machine gyro wheel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216150518U (en) |
-
2021
- 2021-09-18 CN CN202122283428.XU patent/CN216150518U/en active Active
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