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CN216064562U - Full-automatic ultrasonic cleaning line - Google Patents

Full-automatic ultrasonic cleaning line Download PDF

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Publication number
CN216064562U
CN216064562U CN202120492697.4U CN202120492697U CN216064562U CN 216064562 U CN216064562 U CN 216064562U CN 202120492697 U CN202120492697 U CN 202120492697U CN 216064562 U CN216064562 U CN 216064562U
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China
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feeding
discharging
equipment
explosion
speed
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CN202120492697.4U
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Chinese (zh)
Inventor
谭庆林
侯泽生
杨尹渝
黄觉安
雷洪
邓亮
钱力
聂家平
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Qingdao Gotop Automachine Equipment Co ltd
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Qingdao Gotop Automachine Equipment Co ltd
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Abstract

The utility model belongs to the technical field of cleaning equipment, and provides a full-automatic ultrasonic cleaning line which comprises a feeding and discharging area, wherein the feeding and discharging area comprises a protective net, a feeding speed-multiplying chain, a feeding and discharging mechanical arm and a visual guide camera; a cleaning area is arranged on the side edge of the feeding and discharging area, the cleaning area comprises a speed chain conveying system, ethanol cleaning equipment, gasoline cleaning equipment, acetone cleaning equipment, purifying equipment and an explosion-proof room, and a feeding port and a discharging port are sequentially arranged on the outer wall of the front end of the explosion-proof room; air extraction equipment is arranged outside the feed port and the discharge port; the side of the speed-multiplying chain conveying system is sequentially provided with the ethanol cleaning equipment, the gasoline cleaning equipment and the acetone cleaning equipment. The full-automatic ultrasonic cleaning line provided by the utility model can realize automatic operation, greatly solves the labor cost, and simultaneously timely treats volatile gas to avoid harm to human bodies.

Description

Full-automatic ultrasonic cleaning line
Technical Field
The utility model relates to the technical field of cleaning equipment, in particular to a full-automatic ultrasonic cleaning line.
Background
In production and life, there are many things to be cleaned, and there are many kinds and links to be cleaned, such as: the common manual cleaning method can not meet the requirements on special-shaped objects and hidden positions of the objects undoubtedly, and even steam cleaning and high-pressure water jet cleaning can not meet the requirement on high cleanliness;
the ultrasonic cleaning not only can efficiently clean but also can kill bacteria, dissolve organic pollutants, prevent over-corrosion and the like; the traditional single automatic ultrasonic cleaning equipment needs to manually place the cleaning basket on an automatic conveying line, the cleaning basket is transferred to an ultrasonic cleaning tank for cleaning through a lifting clamping claw in the equipment, and after cleaning is finished, manual blanking is carried out through a blanking conveying line;
but does not really solve the problem of reducing manual labor and liberating labor force, and volatile gas generated in the working process of the equipment is harmful to human bodies and is not beneficial to popularization and use.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects in the prior art, the utility model provides a full-automatic ultrasonic cleaning line, which can realize automatic operation, greatly solve the labor cost, simultaneously treat volatile gas in time and avoid the harm to human bodies.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a full-automatic ultrasonic cleaning line comprises a feeding and discharging area, wherein the feeding and discharging area comprises a protective screen, a feeding speed-multiplying chain, a feeding and discharging manipulator and a vision guide camera, the feeding speed-multiplying chain is arranged inside the protective screen, the feeding and discharging manipulator is arranged on the side edge of the feeding speed-multiplying chain, and the vision guide camera is arranged on the upper portion of the feeding and discharging manipulator;
a cleaning area is arranged on the side edge of the feeding and discharging area, the cleaning area comprises a speed chain conveying system, ethanol cleaning equipment, gasoline cleaning equipment, acetone cleaning equipment, purifying equipment and an explosion-proof room, and a feeding port and a discharging port are sequentially arranged on the outer wall of the front end of the explosion-proof room;
air extraction equipment is arranged outside the feed port and the discharge port;
the speed-multiplying chain conveying system is arranged in the explosion-proof room, and two ends of the speed-multiplying chain conveying system are respectively arranged corresponding to the feeding hole and the discharging hole;
the side edge of the speed-multiplying chain conveying system is sequentially provided with the ethanol cleaning equipment, the gasoline cleaning equipment and the acetone cleaning equipment; and the purifying equipment is arranged outside the explosion-proof room.
As an improved technical scheme, a multifunctional display is arranged outside the explosion-proof room, a video transmission camera is arranged on the outer wall of the explosion-proof room, and the multifunctional display and the video transmission camera are electrically connected.
As an improved technical scheme, a constant temperature and humidity device is arranged inside the explosion-proof room, and control equipment is arranged on the side edge of the multifunctional display and electrically connected with the constant temperature and humidity device.
As an improved technical scheme, an air outlet pipeline is arranged at the upper end of the explosion-proof room, and a gas concentration sensor is arranged on the side edge of the air outlet pipeline.
As an improved technical scheme, an air volume sensor is arranged on the side of the gas concentration sensor, and the control device is respectively and electrically connected with the gas concentration sensor and the air volume sensor.
As an improved technical scheme, a fire source sensor is arranged on the side edge of the ethanol cleaning equipment, and a fire extinguisher is arranged on the side edge of the ethanol cleaning equipment.
As an improved technical scheme, a blanking speed-multiplying chain is arranged outside the discharging port, and a drying device is correspondingly arranged on the upper part of the blanking speed-multiplying chain.
As an improved technical scheme, a skip is arranged in the protective net, and the skip is respectively arranged corresponding to the feeding speed multiplying chain and the discharging speed multiplying chain.
Due to the adoption of the technical scheme, the utility model has the following beneficial effects:
the utility model provides a full-automatic ultrasonic cleaning line which comprises a feeding and discharging area, wherein the feeding and discharging area comprises a protective net, a feeding speed-multiplying chain, a feeding and discharging mechanical arm and a visual guide camera; a cleaning area is arranged on the side edge of the feeding and discharging area, the cleaning area comprises a speed chain conveying system, ethanol cleaning equipment, gasoline cleaning equipment, acetone cleaning equipment, purifying equipment and an explosion-proof room, and a feeding port and a discharging port are sequentially arranged on the outer wall of the front end of the explosion-proof room; air extraction equipment is arranged outside the feed port and the discharge port; the side edge of the speed-multiplying chain conveying system is sequentially provided with the ethanol cleaning equipment, the gasoline cleaning equipment and the acetone cleaning equipment; the purifying equipment is arranged outside the explosion-proof room; based on above mechanism, simple structure just can realize automated operation, solves the cost of labor greatly, and timely processing volatile gas avoids producing the injury to the human body simultaneously.
In the utility model, a multifunctional display is arranged outside the explosion-proof room, a video transmission camera is arranged on the outer wall of the explosion-proof room, and the multifunctional display and the video transmission camera are electrically connected; based on the mechanism, the real-time display of the running pictures in the explosion-proof room and the equipment is met.
In the utility model, a constant temperature and humidity device is arranged in the explosion-proof room, a control device is arranged on the side edge of the multifunctional display, and the control device is electrically connected with the constant temperature and humidity device; based on above mechanism, reduce the too high problem of temperature that equipment operation heat dissipation caused.
In the utility model, an air outlet pipeline is arranged at the upper end of the explosion-proof room, and a gas concentration sensor is arranged on the side edge of the air outlet pipeline; based on above mechanism, detect the inside volatile gas concentration of washing medium of explosion-proof room.
According to the utility model, an air volume sensor is arranged on the side edge of the gas concentration sensor, and the control equipment is respectively and electrically connected with the gas concentration sensor and the air volume sensor; based on above mechanism, real-time detection air outlet pipeline during operation amount of wind, the intake undersize or no wind in the vent exhaust process, equipment report to the police and remind workman's equipment unusual.
In the utility model, a fire source sensor is arranged on the side edge of the ethanol cleaning equipment, and a fire extinguisher is arranged on the side edge of the ethanol cleaning equipment; based on above mechanism, in case equipment takes place open fire and the too high scheduling problem of temperature in time carries out the operation of putting out a fire.
In the utility model, a blanking speed-multiplying chain is arranged outside the discharge port, and the upper part of the blanking speed-multiplying chain is correspondingly provided with a drying device; based on the mechanism, the cleaned parts are dried.
In the utility model, a skip is arranged in the protective net, and the skip is respectively arranged corresponding to the feeding speed-multiplying chain and the blanking speed-multiplying chain; based on above mechanism, conveniently carry the material basket.
In conclusion, the full-automatic ultrasonic cleaning line provided by the utility model realizes automatic operation, greatly solves the labor cost, simultaneously treats volatile gas in time, avoids harm to human bodies and has good safety.
Drawings
In order to more clearly illustrate the detailed description of the utility model or the technical solutions in the prior art, the drawings that are needed in the detailed description of the utility model or the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
FIG. 1 is a schematic view of a structure of a full-automatic ultrasonic cleaning line;
FIG. 2 is a schematic view of a loading/unloading zone;
FIG. 3 is a schematic view of a cleaning operation;
FIG. 4 is a schematic structural view of the front end of the main body of the ethanol cleaning apparatus;
FIG. 5 is a schematic view of the rear end structure of the main body of the ethanol cleaning apparatus.
In the attached drawings, the device comprises a material loading and unloading area 1, a material loading and unloading area 11, a protective screen 12, a feeding speed multiplying chain 13, a material loading and unloading manipulator 14, a visual guide camera 15, a material unloading speed multiplying chain 2, a cleaning area 21, a speed multiplying chain conveying system 22, an ethanol cleaning device 23, a gasoline cleaning device 24, an acetone cleaning device 25, a purifying device 26, an explosion-proof room 261, a material inlet 262, a material outlet 3, an air extracting device 4, a multifunctional display 41, a video transmission camera 5, a control device 51, a constant temperature and humidity device 6, an air outlet pipeline 61, a gas concentration sensor 62, an air quantity sensor 7, a fire extinguisher 71, a fire source sensor 8, a drying device 81, a material vehicle 9, an arrow I, an arrow II 91, an arrow II 92, an arrow III, an arrow IV, an arrow 94, an arrow 95, an arrow VI, an arrow 96, an arrow VII, 97, 94, 95, Arrow eight, 98, arrow nine, 99, arrow ten.
Detailed Description
The technical solution of the present invention will be described in detail with reference to specific examples. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.
As shown in fig. 1-5, the utility model provides a full-automatic ultrasonic cleaning line, which comprises a feeding and discharging area 1, wherein the feeding and discharging area 1 comprises a protective net 11, a feeding speed multiplication chain 12, a feeding and discharging manipulator 13 and a vision guide camera 14, the protective net 11 is an isolation net made of low-carbon cold-drawn steel wires, and is fixedly connected with the ground by bolts to protect the feeding and discharging area 1;
the feeding speed-multiplying chain 12 is arranged inside the protective net 11, the feeding and discharging manipulator 13 is arranged on the side edge of the feeding speed-multiplying chain 12, and the visual guide camera 14 is arranged on the upper portion of the feeding and discharging manipulator 13;
the feeding and discharging manipulator 13 adopts a Nagasaki brand arm span with 2100mm load of 50kg, and the vision guide camera 14 is arranged to guide the feeding and discharging manipulator 13 to complete automatic material grabbing and workpiece stacking and feeding according to the workpiece size of the cleaned workpiece placement position of the cleaning site transfer basket;
the feeding and discharging manipulator 13 finishes workpiece grabbing, rotating and moving to a feeding position, and the vision guide camera 14 guides the feeding and discharging manipulator 13 to finish feeding according to the position of the clear basket in the space;
the feeding speed multiplying chain 12 is provided with a freight tray, the loading and unloading manipulator 13 finishes workpiece loading at a specified position, and the feeding speed multiplying chain 12 transfers the freight tray with the cleaning basket along a specific direction;
a discharging speed-multiplying chain 15 is arranged outside the discharging port 262, and a drying device 8 is correspondingly arranged at the upper part of the discharging speed-multiplying chain 15 to dry the cleaned parts;
a skip car 9 is arranged in the protective net 11, and the skip car 9 is respectively arranged corresponding to the feeding speed multiplying chain 12 and the blanking speed multiplying chain 15, so that a material basket is conveniently carried;
the side edge of the feeding and discharging area 1 is provided with a cleaning area 2, the cleaning area 2 comprises a speed-multiplying chain conveying system 21, an ethanol cleaning device 22, a gasoline cleaning device 23, an acetone cleaning device 24, a purifying device 25 and an explosion-proof room 26, and the outer wall of the front end of the explosion-proof room 26 is provided with a feeding hole 261 and a discharging hole 262 in sequence;
air extraction equipment 3 is arranged outside the feed inlet 261 and the discharge outlet 262; the air extraction device 3 is used for absorbing volatile gas in the cleaning area 2;
the feeding air extraction equipment 3 is arranged outside the feeding hole 261 of the cleaning area 2, the left and right outlets of the air extraction equipment 3 are provided with sealing doors, an AB sealing door structure is adopted, the sealing doors on two sides cannot be opened simultaneously, the sealing doors are arranged on the inner side of the feeding hole 261 of the cleaning area 2 to further strengthen protection, and the volatile gas in the cleaning area 2 is prevented from leaking;
the speed-multiplying chain conveying system 21 is arranged in the explosion-proof room 26, and two ends of the speed-multiplying chain conveying system 21 are respectively arranged corresponding to the feeding hole 261 and the discharging hole 262;
the speed-multiplying chain conveying system 21 is formed by combining single speed-multiplying chains with multiple specifications and widths of 336mm and different lengths, and driving motors of the speed-multiplying chain conveying system 21 are driven by explosion-proof motors and are fixed with the ground to prevent shaking;
the side edge of the speed-multiplying chain conveying system 21 is sequentially provided with the ethanol cleaning equipment 22, the gasoline cleaning equipment 23 and the acetone cleaning equipment 24; the purifying equipment 25 is arranged outside the explosion-proof room 26;
the air inlet of the purifying equipment 25 is designed as an explosion-proof fan, and the cavity of the purifying equipment 25 is provided with an active carbon adsorption filter element to purify the gas exhausted by the equipment, so that the active carbon adsorption is more environment-friendly and easier to operate compared with catalytic combustion and organic matter adsorption;
the multifunctional display 4 is arranged outside the explosion-proof room 26, the video transmission camera 41 is arranged on the outer wall of the explosion-proof room 26, and the multifunctional display 4 and the video transmission camera 41 are electrically connected; the real-time display of the running pictures in the explosion-proof room 26 and the equipment is met;
the multifunctional display 4 not only can display the running pictures in the explosion-proof room 26 and the equipment in real time, but also can display the temperature of the equipment cleaning medium, the temperature and the humidity in the explosion-proof room 26, the air quantity of an exhaust pipeline, the concentration of volatile gas, the running condition of the equipment and the point inspection period in a setting way;
a constant temperature and humidity device 51 is arranged in the explosion-proof room 26, a control device 5 is arranged on the side edge of the multifunctional display 4, and the control device 5 is electrically connected with the constant temperature and humidity device 51, so that the problem of overhigh temperature caused by heat dissipation during operation of the device is solved;
an air outlet pipeline 6 is arranged at the upper end of the explosion-proof room 26, and a gas concentration sensor 61 is arranged at the side edge of the air outlet pipeline 6 and is used for detecting the concentration of the volatile gas of the washing medium in the explosion-proof room 26;
the set value of the gas concentration sensor 61 is adjustable, the trigger condition can be set to 75% or 50% of the explosion value of the used equipment using the volatile gas concentration of the cleaning medium, and the controller stops the equipment from running according to the feedback of the sensor when the set value is reached;
an air volume sensor 62 is arranged on the side of the gas concentration sensor 61, and the control device 5 is respectively and electrically connected with the gas concentration sensor 61 and the air volume sensor 62; detecting the air quantity of the air outlet pipeline 6 in real time when the air outlet pipeline works, wherein the air quantity is too small or no air is generated in the air outlet process of the air outlet, and the equipment alarms to remind workers of equipment abnormality;
the fire source sensor 71 is arranged on the side edge of the ethanol cleaning equipment 22, the fire extinguishing is arranged on the side edge of the ethanol cleaning equipment 22, and once the equipment has the problems of open fire, overhigh temperature and the like, the fire extinguishing operation is carried out in time;
the fire source sensor 71 has the real-time monitoring functions of fire flame, early temperature detection and abnormal temperature detection, and can be provided with an alarm strip and an alarm control mode according to the temperature characteristics of the installation and use environment; once the fire source sensor 71 is over against the groove body, the fire extinguisher 7 can be triggered to extinguish fire at the first time once the equipment has the problems of open fire, overhigh temperature and the like;
the fire extinguisher 7 adopts a ZMT-45 type automatic fire extinguisher 7, and has three starting modes of automatic triggering, electric manual operation and remote starting, so that reliable fire extinguishing is ensured; the circuit is linked, and the power supply is cut off at the first time before danger occurs; the detector which is specially designed is suitable for various processing environments; digital display is monitored in real time, and the sensitivity and reliability of fire detection are ensured;
under the condition of power failure, the system is automatically switched to a standby power supply to continue working, so that uninterrupted fire safety protection of protected equipment is realized; the volume of the fire extinguishing agent can be detected at any time, and an alarm can be automatically given when the fire extinguishing agent leaks; the fire-extinguishing linkage output automatic fire extinguisher 7 has a plurality of linkage output functions; when a fire disaster happens, the related equipment is shut down and closed, so that equipment damage and fire spread caused by the operation of the related equipment when the fire disaster happens are reduced;
the full-automatic ultrasonic cleaning process comprises the following steps of;
the conveying route is a conveying route (arrow direction) of three cleaning processes of three cleaning devices of ethanol, gasoline and acetone, the cleaned workpiece is fed by the feeding and discharging manipulator 13 in the feeding and discharging area 1, and the sealing door at the inner side of the feeding hole 261 of the cleaning area 2 of the explosion-proof room 26 is opened and is provided with a workpiece cleaning basket to enter the cleaning area 2 from the feeding end of the cleaning area 2;
the ethanol is conveyed along the direction indicated by the arrow I9, is conveyed upwards by the rotation of a 90-degree rotating table (not shown in the figure), is conveyed along the direction indicated by the arrow II 91 by the 90-degree rotating table along the direction indicated by the arrow III 92, and enters the ethanol cleaning equipment 22 of the first cleaning equipment;
after ethanol cleaning is completed, the ethanol is conveyed along the direction of an arrow four 93 through a 90-degree rotating workbench and the direction of an arrow five 94 through rotation of the 90-degree rotating workbench, and the ethanol is conveyed into the gasoline cleaning equipment 23 through the 90-degree rotating workbench and the 90-degree rotating workbench along the directions of an arrow six 95 and an arrow seven 96;
after the gasoline cleaning is finished, the gasoline is conveyed into the acetone cleaning equipment 24 through the 90-degree rotating workbench and the 90-degree rotating workbench in the eight 97 direction of the arrow;
after acetone cleaning is finished, the acetone is conveyed to a discharge hole 262 of the cleaning area 2 along the directions of an arrow nine 98 and an arrow ten 99 through a 90-degree rotating workbench and the rotation of the 90-degree rotating workbench;
the sealing door at the inner side of the discharge port 262 explosion-proof room 26 of the cleaning area 2 is opened, and the cleaning basket is conveyed to the feeding and discharging manipulator 13 in the feeding and discharging area 1 outside the cleaning area 2 for discharging;
each required single-channel (single) cleaning flow, the combined route of the two cleaning devices and the sequence of the required cleaning flows can be set by programs;
after the parts are cleaned, the inner side sealing door 262 of the discharge hole of the cleaning area 2 is opened, the cleaning basket is conveyed out of the cleaning area 2 by the feed-back speed-multiplying chain, air is sucked in and out by the air suction equipment 3, and the cleaning basket is conveyed to the drying equipment 8 by the feed-back speed-multiplying chain 15 after a small amount of residual volatile gas is discharged; and the dried blanking speed-multiplying chain 15 is conveyed out of the feeding and discharging area 1 through the skip car 9.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the utility model has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention, and they should be construed as being included in the following claims and description.

Claims (8)

1. The utility model provides a full-automatic ultrasonic cleaning line which characterized in that: the feeding and discharging device comprises a feeding and discharging area, wherein the feeding and discharging area comprises a protective net, a feeding speed-multiplying chain, a feeding and discharging mechanical arm and a visual guide camera, the feeding speed-multiplying chain is arranged inside the protective net, the feeding and discharging mechanical arm is arranged on the side edge of the feeding speed-multiplying chain, and the visual guide camera is arranged on the upper portion of the feeding and discharging mechanical arm;
a cleaning area is arranged on the side edge of the feeding and discharging area, the cleaning area comprises a speed chain conveying system, ethanol cleaning equipment, gasoline cleaning equipment, acetone cleaning equipment, purifying equipment and an explosion-proof room, and a feeding port and a discharging port are sequentially arranged on the outer wall of the front end of the explosion-proof room;
air extraction equipment is arranged outside the feed port and the discharge port;
the speed-multiplying chain conveying system is arranged in the explosion-proof room, and two ends of the speed-multiplying chain conveying system are respectively arranged corresponding to the feeding hole and the discharging hole;
the side edge of the speed-multiplying chain conveying system is sequentially provided with the ethanol cleaning equipment, the gasoline cleaning equipment and the acetone cleaning equipment; and the purifying equipment is arranged outside the explosion-proof room.
2. The full-automatic ultrasonic cleaning line according to claim 1, characterized in that: the explosion-proof house is characterized in that a multifunctional display is arranged outside the explosion-proof house, a video transmission camera is arranged on the outer wall of the explosion-proof house, and the multifunctional display is electrically connected with the video transmission camera.
3. The full-automatic ultrasonic cleaning line according to claim 2, characterized in that: the explosion-proof room is characterized in that a constant temperature and humidity device is arranged inside the explosion-proof room, a control device is arranged on the side edge of the multifunctional display, and the control device is electrically connected with the constant temperature and humidity device.
4. The full-automatic ultrasonic cleaning line according to claim 3, characterized in that: the upper end of explosion-proof room sets up the air exit pipeline, the side of air exit pipeline sets up gas concentration sensor.
5. The full-automatic ultrasonic cleaning line according to claim 4, characterized in that: the side of the gas concentration sensor is provided with an air volume sensor, and the control equipment is respectively electrically connected with the gas concentration sensor and the air volume sensor.
6. The full-automatic ultrasonic cleaning line according to claim 1, characterized in that: the side of the ethanol cleaning equipment is provided with a fire source sensor, and the side of the ethanol cleaning equipment is provided with a fire extinguisher.
7. The full-automatic ultrasonic cleaning line according to claim 1, characterized in that: the discharging port is externally provided with a discharging speed-multiplying chain, and the upper part of the discharging speed-multiplying chain is correspondingly provided with a drying device.
8. The full-automatic ultrasonic cleaning line according to claim 7, characterized in that: and a skip is arranged in the protective net and corresponds to the feeding speed-multiplying chain and the discharging speed-multiplying chain respectively.
CN202120492697.4U 2021-03-09 2021-03-09 Full-automatic ultrasonic cleaning line Active CN216064562U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120492697.4U CN216064562U (en) 2021-03-09 2021-03-09 Full-automatic ultrasonic cleaning line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120492697.4U CN216064562U (en) 2021-03-09 2021-03-09 Full-automatic ultrasonic cleaning line

Publications (1)

Publication Number Publication Date
CN216064562U true CN216064562U (en) 2022-03-18

Family

ID=80634812

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202120492697.4U Active CN216064562U (en) 2021-03-09 2021-03-09 Full-automatic ultrasonic cleaning line

Country Status (1)

Country Link
CN (1) CN216064562U (en)

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