CN215846488U - Steel plate splicing and welding system - Google Patents
Steel plate splicing and welding system Download PDFInfo
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- CN215846488U CN215846488U CN202121619103.8U CN202121619103U CN215846488U CN 215846488 U CN215846488 U CN 215846488U CN 202121619103 U CN202121619103 U CN 202121619103U CN 215846488 U CN215846488 U CN 215846488U
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Abstract
The utility model discloses a steel plate splicing and welding system which comprises a gantry frame body arranged on a track in a sliding manner, wherein a welding platform is arranged on the gantry frame body in a sliding manner, and a welding gun is arranged on the welding platform; a clamping device and a plurality of supporting plates are arranged below the gantry frame body; the clamping device comprises a pair of track frames, moving blocks are arranged in the track frames in a rolling mode, rotating shafts are arranged above the moving blocks, and steel plate clamps are arranged on the rotating shafts; a transmission rotating rod is arranged in front of the track frame, first chain wheels are respectively arranged at two ends of the transmission rotating rod, and a driven chain wheel is arranged in the middle of the transmission rotating rod; a driving motor is further arranged in front of the track frame, a driving chain wheel is arranged at the output end of the driving motor, and the driving chain wheel is connected with a driven chain wheel through a chain; a second chain wheel is arranged behind the track frame; the first chain wheel and the second chain wheel are connected with the moving block through a chain. The utility model has the advantages of high welding efficiency, good welding effect, time saving and labor saving.
Description
Technical Field
The utility model relates to the technical field of welding instruments, in particular to a steel plate splicing and welding system.
Background
At present, most companies adopt manual welding when welding plate materials. Especially, when two steel plates need to be welded into one plate, the traditional method is to weld the two plates manually. Such welding methods have drawbacks: firstly, the manual welding efficiency is low, and the requirement of industrial production cannot be well met; secondly, manual welding has a great risk to operators, and is easy to cause industrial injury. Thirdly, the plates to be welded cannot be well leveled during welding, so that the welding quality problem is caused, and the welded product is easy to fracture again.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a steel plate splicing and welding system. The utility model has the advantages of high welding efficiency, good welding effect, time saving and labor saving.
The technical scheme of the utility model is as follows: a steel plate splicing and welding system comprises a gantry frame body arranged on a track in a sliding mode, wherein a welding platform is arranged on the gantry frame body in a sliding mode, and a welding gun is arranged on the welding platform; a clamping device and a plurality of supporting plates are arranged below the gantry frame body; the clamping device comprises a pair of track frames, moving blocks are arranged in the track frames in a rolling mode, rotating shafts are arranged above the moving blocks, and steel plate clamps are arranged on the rotating shafts; a transmission rotating rod is arranged in front of the track frame, first chain wheels are respectively arranged at two ends of the transmission rotating rod, and a driven chain wheel is arranged in the middle of the transmission rotating rod; a driving motor is further arranged in front of the track frame, a driving chain wheel is arranged at the output end of the driving motor, and the driving chain wheel is connected with a driven chain wheel through a chain; a second chain wheel is arranged behind the track frame; the first chain wheel and the second chain wheel are connected with the moving block through a chain.
In the steel plate splicing and welding system, the upper side and the lower side of the side surface of the portal frame body are respectively provided with the first linear slide rail, the first screw rod is arranged between the first linear slide rails, and the end part of the first screw rod is connected with the first motor; the dorsal part of welded platform is equipped with the first slider with first straight line slide rail complex and with first screw rod screw-thread fit's connecting block.
In the steel plate splicing and welding system, the welding platform is provided with the mounting rack, the left side and the right side of the mounting rack are respectively provided with the second linear slide rails, the second screw rod is arranged between the second linear slide rails, and the end part of the second screw rod is connected with the driven belt pulley; a second motor is arranged on one side of the mounting frame, a driving belt wheel is arranged at the output end of the second motor, and the driving belt wheel is connected with a driven belt wheel through a transmission belt; a second slide block is arranged on the second linear slide rail, and the middle part of the second slide block is in threaded fit with the second screw rod; the second sliding block is provided with a mounting column, the mounting column is provided with a coupler, the lower end of the coupler is connected with an angle adjusting motor, and the side surface of the coupler is provided with an angle adjusting block; the welding gun is arranged on the angle adjusting block.
In the steel plate splicing and welding system, the rail frame comprises a first rail in an inverted U shape and a second rail arranged in a mirror image manner with the first rail; and the two sides of the moving block are connected with idler wheels through shafts, and the idler wheels are respectively and correspondingly arranged in the first track and the second track.
According to the steel plate splicing and welding system, the supporting columns distributed in a plurality of arrays are arranged on the upper surface of the supporting plate, and spherical contact parts are arranged at the top ends of the supporting columns.
In the steel plate splicing and welding system, the bottom end of the gantry frame body is respectively provided with the rolling foot stand, the rolling foot stand is internally provided with a plurality of track rollers, and a rotating shaft of one track roller is provided with the driven gear; and a third motor is arranged on the rolling foot stand, and a driving gear meshed with the driven gear is arranged at the output end of the third motor.
Compared with the prior art, the steel plates to be welded are placed on the supporting plate, and the welding gun can weld transverse seams, longitudinal seams, transverse seams and oblique seams of the steel plates to be welded by utilizing the movement of the gantry frame body and the movement of the welding platform, so that the welding effect is good, and time and labor are saved; meanwhile, for the steel plates with two surfaces to be welded, the steel plate clamp can be used for clamping the steel plates, after one surface of each steel plate is welded, the steel plate is driven to turn over through the steel plate clamp, and after the steel plate is turned over, the steel plate reaches a proper position by the movement of the moving block, so that the second surface is welded. In addition, the welding platform moves by driving the first screw rod to rotate through the first motor so that the connecting block can displace, and the first sliding block slides on the first linear sliding rail so as to form stable and effective displacement of the welding platform; according to the utility model, the mounting frame is arranged on the welding platform, the second motor on the mounting frame drives the second screw rod to rotate, so that the second sliding block moves up and down on the second linear sliding rail, the distance between the welding gun and the welding position of the steel plate to be welded can be adjusted more precisely, the welding angle between the welding gun and the steel plate to be welded is adjusted through the angle adjusting motor and the angle adjusting block, and the welding requirement of the welding gun on the distance and the angle is met. Furthermore, the structure of the track frame is further optimized, the first track and the second track are arranged through mirror images, the rollers are arranged on the two sides of the moving block respectively, and the rollers are arranged on the first track and the second track in a rolling mode respectively, so that the positions of the two sides of the moving block are limited, good rolling stability is achieved, and the welding effect is improved. The bottom end of the gantry frame body is provided with the rolling foot frames respectively, and the whole gantry frame body is driven to move through the driving of the third motor by utilizing the matching of the track rollers and the tracks in the rolling foot frames, so that the gantry frame body can move conveniently and quickly.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure of the clamping device and the support plate;
FIG. 3 is a partial structural schematic view of a track frame;
FIG. 4 is a schematic structural view of a gantry body;
FIG. 5 is a schematic structural view of a welding platform;
fig. 6 is a schematic structural view of the rolling foot stand.
Reference numerals
1. A gantry frame body; 2. welding a platform; 3. a welding gun; 4. a clamping device; 5. a support plate; 6. a rail frame; 7. a moving block; 8. a rotating shaft; 9. steel plate clips; 10. a transmission rotating rod; 11. A first sprocket; 12. a driven sprocket; 13. a drive motor; 14. a drive sprocket; 15. a second sprocket; 16. a first linear slide rail; 17. a first screw; 18. a first slider; 19. connecting blocks; 20. a mounting frame; 21. a second linear slide rail; 22. a second screw; 23. a driven pulley; 24. a second motor; 25. a driving pulley; 26. a second slider; 27. mounting a column; 28. A coupling; 29. an angle adjustment motor; 30. an angle adjusting block; 31. a first track; 32. A second track; 33. a roller; 34. a support pillar; 35. a contact portion; 36. a rolling foot rest; 37. A track roller; 38. a driven gear; 39. a third motor; 40. a driving gear; 41. a first motor.
Detailed Description
The utility model is further illustrated by the following figures and examples, which are not to be construed as limiting the utility model.
Example (b): a steel plate splicing and welding system comprises a gantry frame body 1 arranged on a track in a sliding mode, a welding platform 2 is arranged on the gantry frame body 1 in a sliding mode, a welding gun 3 is arranged on the welding platform 2, and the welding gun 3 can be obtained through the market; a clamping device 4 and 3 supporting plates 5 are arranged below the gantry frame body 1, and as shown in fig. 2, the clamping device 4 is respectively positioned between two adjacent supporting plates 5; as shown in fig. 3, a plurality of support columns 34 are arranged on the upper surface of the support plate 5 in an array, a hemispherical contact portion 35 is arranged at the top end of each support column 34, and the contact portion 35 is a round ball, so that after the steel plate is placed, the steel plate can be supported by the ball, and friction of movement of the steel plate can be reduced. The clamping device 4 comprises a pair of track frames 6, and moving blocks 7 are arranged in the track frames 6 in a rolling mode; in this embodiment, the track frame 6 includes a first track 31 in an inverted U shape and a second track 32 arranged in a mirror image with the first track 31, and the inverted U shape is 90 ° of inclination; the two sides of the moving block 7 are connected with the rollers 33 through the shafts, the rollers 33 are respectively and correspondingly arranged in the first track 31 and the second track 32, and the rollers 33 are respectively and rotatablely arranged on the first track 31 and the second track 32, so that the positions of the two sides of the moving block 7 are limited, good rolling stability is achieved, and the welding effect is improved; a rotating shaft 8 is connected above the moving block 7 through a bearing block, a steel plate clamp 9 is arranged on the rotating shaft 8, and the steel plate clamp 9 is used for clamping a steel plate, in this embodiment, the rotating shaft 8 can be connected with a motor to turn over the steel plate clamp 9, or the steel plate can be manually turned over after being clamped by the steel plate clamp 9; a transmission rotating rod 10 is arranged in front of the track frame 6, two ends of the transmission rotating rod 10 are respectively provided with a first chain wheel 11, and the middle part of the transmission rotating rod 10 is provided with a driven chain wheel 12; a transmission motor 13 is further arranged in front of the track frame 6, a driving chain wheel 14 is arranged at the output end of the transmission motor 13, and the driving chain wheel 14 is connected with the driven chain wheel 12 through a chain; a second chain wheel 15 is arranged behind the track frame 6; the first chain wheel 11 and the second chain wheel 15 are connected with the moving block 7 through a chain. According to the utility model, the steel plate to be welded is placed on the supporting plate 5, and the welding gun 3 can weld the steel plate to be welded with transverse seams, longitudinal seams, transverse seams and oblique seams by using the movement of the gantry frame body 1 and the movement of the welding platform 2, so that the welding effect is good, and the time and the labor are saved; meanwhile, for the steel plates with two surfaces to be welded, the steel plate can be clamped by the steel plate clamp 9, after one surface of the steel plate is welded, the steel plate is driven to turn over by the steel plate clamp 9, and after the steel plate is turned over, the steel plate reaches a proper position by the movement of the moving block 7, so that the second surface is welded.
Preferably, as shown in fig. 4, the upper side and the lower side of the side surface of the gantry frame body 1 are respectively provided with a first linear slide rail 16, a first screw 17 is arranged between the first linear slide rails 16, and the end of the first screw 17 is connected with a first motor 41; the back side of the welding platform 2 is provided with a first slide block 18 matched with the first linear slide rail 16 and a connecting block 19 in threaded fit with the first screw 17. The welding platform 2 moves, namely, the first motor drives the first screw rod 17 to rotate so that the connecting block 19 can displace, and the first sliding block 18 slides on the first linear sliding rail 16, so that stable and effective displacement of the welding platform 2 is formed.
Preferably, as shown in fig. 5, an installation rack 20 is arranged on the welding platform 2, second linear slide rails 21 are respectively arranged on the left side and the right side of the installation rack 20, a second screw 22 is arranged between the second linear slide rails 21, and a driven belt pulley 23 is connected to the end of the second screw 22; a second motor 24 is arranged on one side of the mounting frame 20, a driving belt wheel 25 is arranged at the output end of the second motor 24, and the driving belt wheel 25 is connected with the driven belt wheel 23 through a transmission belt; a second slide block 26 is arranged on the second linear slide rail 21, and the middle part of the second slide block 26 is in threaded fit with the second screw 22; the second sliding block 26 is provided with a mounting column 27, the mounting column 27 is provided with a coupler 28, the lower end of the coupler 28 is connected with an angle adjusting motor 29, and the side surface of the coupler 28 is provided with an angle adjusting block 30; the welding gun 3 is disposed on the angle adjusting block 30. According to the utility model, the mounting frame 20 is arranged on the welding platform 2, the second motor 24 on the mounting frame 20 drives the second screw 22 to rotate, so that the second sliding block 26 moves up and down on the second linear sliding rail 21, the distance between the welding gun 3 and the welding position of the steel plate to be welded can be adjusted more precisely, the welding angle between the welding gun 3 and the steel plate to be welded is adjusted through the angle adjusting motor 29 and the angle adjusting block 30, and the welding requirements of the welding gun 3 on the distance and the angle are met.
Preferably, as shown in fig. 6, the bottom ends of the gantry frame body 1 are respectively provided with a rolling foot stand 36, a plurality of rail rollers 3733 are arranged inside the rolling foot stand 36, and a driven gear 38 is arranged on a rotating shaft of one of the rail rollers 3733; the rolling foot rest 36 is provided with a third motor 39, and the output end of the third motor 39 is provided with a driving gear 40 engaged with the driven gear 38. The whole gantry frame body 1 is driven by the third motor 39 to move conveniently and quickly by the matching of the rail rollers 3733 and the rails in the rolling foot stool 36.
Principle of operation
According to the utility model, the steel plate to be welded is placed on the supporting plate 5, and the welding gun 3 can weld the steel plate to be welded with transverse seams, longitudinal seams, transverse seams and oblique seams by using the movement of the gantry frame body 1 and the movement of the welding platform 2, so that the welding effect is good, and the time and the labor are saved; meanwhile, for the steel plates with two surfaces to be welded, the steel plate can be clamped by the steel plate clamp 9, after one surface of the steel plate is welded, the steel plate is driven to turn over by the steel plate clamp 9, and after the steel plate is turned over, the steel plate reaches a proper position by the movement of the moving block 7, so that the second surface is welded.
Claims (6)
1. The utility model provides a steel sheet concatenation welding system which characterized in that: the welding device comprises a gantry frame body (1) arranged on a track in a sliding mode, wherein a welding platform (2) is arranged on the gantry frame body (1) in a sliding mode, and a welding gun (3) is arranged on the welding platform (2); a clamping device (4) and a plurality of supporting plates (5) are arranged below the gantry frame body (1); the clamping device (4) comprises a pair of track frames (6), a moving block (7) is arranged in the track frames (6) in a rolling mode, a rotating shaft (8) is arranged above the moving block (7), and a steel plate clamp (9) is arranged on the rotating shaft (8); a transmission rotating rod (10) is arranged in front of the track frame (6), two ends of the transmission rotating rod (10) are respectively provided with a first chain wheel (11), and the middle part of the transmission rotating rod (10) is provided with a driven chain wheel (12); a transmission motor (13) is further arranged in front of the track frame (6), a driving chain wheel (14) is arranged at the output end of the transmission motor (13), and the driving chain wheel (14) is connected with the driven chain wheel (12) through a chain; a second chain wheel (15) is arranged behind the track frame (6); the first chain wheel (11) and the second chain wheel (15) are connected with the moving block (7) through a chain.
2. The steel plate splicing and welding system of claim 1, wherein: the upper side and the lower side of the side surface of the gantry frame body (1) are respectively provided with a first linear slide rail (16), a first screw (17) is arranged between the first linear slide rails (16), and the end part of the first screw (17) is connected with a first motor (41); the back side of the welding platform (2) is provided with a first sliding block (18) matched with the first linear sliding rail (16) and a connecting block (19) in threaded fit with the first screw (17).
3. The steel plate splicing and welding system of claim 1, wherein: the welding platform (2) is provided with an installation rack (20), the left side and the right side of the installation rack (20) are respectively provided with a second linear slide rail (21), a second screw (22) is arranged between the second linear slide rails (21), and the end part of the second screw (22) is connected with a driven belt wheel (23); a second motor (24) is arranged on one side of the mounting frame (20), a driving belt wheel (25) is arranged at the output end of the second motor (24), and the driving belt wheel (25) is connected with the driven belt wheel (23) through a transmission belt; a second sliding block (26) is arranged on the second linear sliding rail (21), and the middle part of the second sliding block (26) is in threaded fit with the second screw rod (22); the second sliding block (26) is provided with a mounting column (27), the mounting column (27) is provided with a coupler (28), the lower end of the coupler (28) is connected with an angle adjusting motor (29), and the side surface of the coupler (28) is provided with an angle adjusting block (30); the welding gun (3) is arranged on the angle adjusting block (30).
4. The steel plate splicing and welding system of claim 1, wherein: the track frame (6) comprises a first track (31) in an inverted U shape and a second track (32) arranged in a mirror image mode with the first track (31); the two sides of the moving block (7) are connected with rollers (33) through shafts, and the rollers (33) are respectively and correspondingly arranged in the first track (31) and the second track (32).
5. The steel plate splicing and welding system of claim 1, wherein: the upper surface of the supporting plate (5) is provided with a plurality of supporting columns (34) distributed in an array mode, and the top ends of the supporting columns (34) are provided with spherical contact parts (35).
6. The steel plate splicing and welding system of claim 1, wherein: the bottom end of the gantry frame body (1) is respectively provided with a rolling foot stand (36), a plurality of rail rollers (37) are arranged in the rolling foot stand (36), and a rotating shaft of one rail roller (37) is provided with a driven gear (38); and a third motor (39) is arranged on the rolling foot stand (36), and a driving gear (40) meshed with the driven gear (38) is arranged at the output end of the third motor (39).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121619103.8U CN215846488U (en) | 2021-07-16 | 2021-07-16 | Steel plate splicing and welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121619103.8U CN215846488U (en) | 2021-07-16 | 2021-07-16 | Steel plate splicing and welding system |
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| Publication Number | Publication Date |
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| CN215846488U true CN215846488U (en) | 2022-02-18 |
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| CN202121619103.8U Active CN215846488U (en) | 2021-07-16 | 2021-07-16 | Steel plate splicing and welding system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113427163A (en) * | 2021-07-16 | 2021-09-24 | 深圳市皓辉能源科技有限公司 | Steel plate splicing and welding method and welding system thereof |
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2021
- 2021-07-16 CN CN202121619103.8U patent/CN215846488U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113427163A (en) * | 2021-07-16 | 2021-09-24 | 深圳市皓辉能源科技有限公司 | Steel plate splicing and welding method and welding system thereof |
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