CN215836893U

CN215836893U - Multi-piece brick tea mold

Info

Publication number: CN215836893U
Application number: CN202122140096.XU
Authority: CN
Inventors: 滕靖; 郑鹏程; 王胜鹏; 刘盼盼; 桂安辉; 冯琳
Original assignee: Institute of Fruit and Tea of Hubei Academy of Agricultural Sciences
Current assignee: Institute of Fruit and Tea of Hubei Academy of Agricultural Sciences
Priority date: 2021-09-07
Filing date: 2021-09-07
Publication date: 2022-02-18
Anticipated expiration: 2031-09-07

Abstract

The utility model provides a multi-piece formula brick tea mould, including upper bearing plate (3), base upper plate (7), lower bolster (13), base (21), upper bearing plate (3) bottom is arranged and is installed multi-piece cope match-plate pattern (1), multi-piece cope match-plate pattern (1) below is provided with multi-piece lower bolster (22) rather than corresponding, lower bolster (22) below corresponds and is provided with a plurality of bedplate (23), be provided with die holder (26) between lower bolster (22) and corresponding bedplate (23), be provided with locking lever (32) between lower bolster (22) and bedplate (23), lower bolster (13) set up in a plurality of bedplate (23) bottoms, corresponding lower bolster (22), top die holder (25), die holder (26), bedplate (23) constitute lower mould assembly (40), base upper plate (7) set up in lower bolster (13) bottom, base (21) set up in lower bolster (13) below. The pressing effect is good, and the pressing of a plurality of products can be realized.

Description

Multi-piece brick tea mold

Technical Field

The utility model relates to a brick tea mold, in particular to a multi-piece brick tea mold, and belongs to the technical field of molds.

Background

The brick tea is also called green brick tea and autoclaved tea, which is block tea pressed by tea leaves, tea stems and sometimes tea dust; brick tea is formed by steaming and pressing, and brick tea pressing needs to adopt a brick tea pressing mold.

The manual screw press adopted by the traditional brick tea pressing has great labor intensity and extremely low production efficiency; later, the brick tea is pressed by a hydraulic press, although the labor intensity is reduced, one mould can only press one brick tea, and demoulding can be carried out after pressing for 8 hours, so that hundreds of moulds are needed in one pressing workshop, a large amount of workshop area is occupied, a large amount of manpower is needed for demoulding and mould conveying, and the floor of the mould is not beneficial to clean production. In recent years, people develop a full-mechanized pressing production line, and realize mechanical pressing, mechanical conveying and mechanical demoulding; however, one mold can only press one brick tea, and in order to ensure that the brick tea has time to be cooled after being pressed, the production line needs to be built very long, so that the investment is large, and a workshop with the length of hundreds of square meters is also occupied.

Disclosure of Invention

The utility model aims to provide a multi-piece brick tea mould aiming at the problems in the technology.

In order to achieve the purpose, the technical solution of the utility model is as follows: a multi-piece brick tea mold comprises an upper bearing plate, a base upper plate, a lower bearing plate and a base, wherein a plurality of upper templates are arranged and installed at the bottom of the upper bearing plate, upper guide pillars are fixed at the bottom of the upper bearing plate, a plurality of lower templates are arranged below the plurality of upper templates correspondingly, a heat insulation plate II is arranged at the bottom of the lower template, a plurality of base plates are correspondingly arranged below the plurality of lower templates, a mold base is arranged between the lower templates and the corresponding base plates, a top mold base is sleeved at the upper part of the mold base, a plurality of guide pillars are arranged in the mold base and penetrate through the top mold base, guide sleeves are arranged between the guide pillars and the top mold base, a plurality of ejector pins are inserted at the top of the top mold base, a pressing plate is arranged around the top mold base, the ejector pins penetrate through the pressing plate and the tops of the ejector pins are arranged on the lower templates, two ends of the mold base are respectively connected with a lifting plate, the upper ends of the lifting plate are connected with the top mold base, the lower die comprises a plurality of base plates, a plurality of lower die assemblies, a plurality of cavity plates, a plurality of upper die assemblies, a plurality of lower die assemblies, a plurality of connecting plates, a plurality of cavity plates, a plurality of lower die assemblies, a plurality of upper die plate and a plurality of lower die plates, wherein a locking rod is arranged between the lower die plate and the base plates, the lower bearing plates are arranged at the bottoms of the base plates, swing rods are correspondingly arranged at the two ends of the base plates, inner rollers at the tops of the swing rods are contacted with the base plates, the swing rods at the two ends of the base plates are connected through a rotating shaft, a bearing is arranged between the rotating shaft and the swing rods, the corresponding lower die plates, the top die plates, the die seats, the lower die seats and the base plates form a lower die assembly, the transverse plates at the two sides are connected through the connecting plates, the transverse plates at the two ends are parallel and the connecting plates at the two ends form a frame body with openings at the upper end and the lower end, a plurality of the outer frame body is arranged from top to bottom, the lower guide post penetrates through the multilayer outer frame plate, the lower guide sleeve is sleeved on the lower guide post, the upper base plate is arranged at the bottom of the lower bearing plate, the base is arranged below the lower bearing plate, and the two ends of the multilayer outer frame plate are provided with connecting seats.

And a heat insulation plate I is arranged between the upper template and the upper bearing plate.

And the lower bearing plate is provided with a guide sleeve seat corresponding to the lower guide post.

The upper bearing plate is fixedly connected with the upper guide post through a fixing piece.

The multilayer outer frame plates are connected through a contour plate II.

Compared with the prior art, the utility model has the beneficial effects that:

1. the utility model has compact structure, good pressing effect and can realize the pressing of a plurality of products when being matched with a press machine for use.

2. The utility model has the advantages of good universality, expandable structure, reliable operation, high efficiency, easy replacement of templates, realization of same-mold production of different products with the same specification, automatic demolding after brick tea is finished and good molding effect.

Drawings

FIG. 1 is a schematic diagram of the present invention.

Fig. 2 is a front view of the present invention.

Fig. 3 is a cross-sectional view of the first embodiment of the present invention.

Fig. 4 is a cross-sectional view of the second embodiment of the present invention.

Fig. 5 is a third cross-sectional view of the present invention.

FIG. 6 is a schematic view of the structure of the lower die assembly of the present invention.

Fig. 7 is a schematic view of the structure of the outer frame plate according to the present invention.

FIG. 8 is a schematic view of a mold base of the present invention.

Fig. 9 is a schematic view of the top mold base structure of the present invention.

FIG. 10 is a schematic view of the structure of the pressing bar and the adjusting seat of the present invention.

Fig. 11 is a schematic view of the utility model in conjunction with a press.

In the figure: the device comprises an upper template 1, a heat insulation plate I2, an upper bearing plate 3, an upper guide pillar 4, a fixing plate 5, an equal-height plate I6, a base upper plate 7, a connecting seat 8, an outer frame plate 9, a lower guide sleeve 10, an upper guide sleeve 11, a guide sleeve seat 12, a lower bearing plate 13, a lower guide pillar 14, a pressing strip 15, a wedge-shaped block 16, an adjusting seat 17, a transverse plate 18, a separation cavity plate 19, an equal-height plate II 20, a base 21, a lower template 22, a seat plate 23, a jacking plate 24, a top template seat 25, a die holder 26, a thimble 27, a pressing plate 28, an insulation plate II 29, a guide sleeve 30, a guide pillar 31, a locking rod 32, a bearing 33, a rotating shaft 34, a swing rod 35, an inner roller 36, an outer roller 37, an upper cross beam 38, a movable cross beam 39, a lower die assembly 40, a lower cross beam 41 and a side oil cylinder 42.

Detailed Description

The utility model is described in further detail below with reference to the following description of the drawings and the detailed description.

Referring to fig. 1 to 11, a multi-piece brick tea mold, which is used in cooperation with a press, comprises an upper bearing plate 3, a base upper plate 7, a lower bearing plate 13 and a base 21. The bottom of the upper bearing plate 3 is provided with a plurality of upper templates 1, the bottom of the upper bearing plate 3 is fixed with an upper guide post 4, a plurality of lower templates 22 are correspondingly arranged below the plurality of upper templates 1, the bottom of the lower template 22 is provided with a heat insulation plate II 29, and the upper templates 1, the lower templates 22, the heat insulation plate II 29 and the upper guide post 4 form an upper die assembly.

Referring to fig. 1 to 10, a plurality of seat plates 23 are correspondingly disposed below the plurality of lower templates 22, and a die holder 26 is disposed between each lower template 22 and the corresponding seat plate 23. The upper part of the die holder 26 is sleeved with a top die holder 25. A plurality of guide posts 31 are arranged in the die holder 26, and the number of the guide posts is more than two, usually 3 or 4; the guide post 31 passes through the top die holder 25, and a guide sleeve 30 is arranged between the guide post 31 and the top die holder 25. A plurality of thimbles 27 are inserted at the top of the top die holder 25, a press plate 28 is arranged around the upper part of the top die holder 25, the thimbles 27 penetrate through the press plate 28, and the top of the thimbles 27 is arranged on the lower die plate 22 in a penetrating way. Two ends of the die holder 26 are respectively connected with a jacking plate 24, the upper end of the jacking plate 24 is connected with a jacking die holder 25, and a lock rod 32 is arranged between the lower die plate 22 and the seat plate 23; the seat plate 23, the die holder 26, the heat insulation plate II 29 and the lower die plate 22 are assembled from bottom to top, and the seat plate 23, the die holder 26, the heat insulation plate II 29 and the lower die plate 22 are pulled together through the lock rod 23. The lower bearing plate 13 is arranged at the bottoms of the seat plates 23, swing rods 35 are correspondingly arranged at two ends of each seat plate 23, inner rollers 36 at the tops of the swing rods 35 are in contact with the seat plates 23, the swing rods 35 at two ends of each seat plate 23 are connected through rotating shafts 34, bearings 33 are arranged between the rotating shafts 34 and the swing rods 35, and the corresponding lower die plate 22, the top die base 25, the die base 26 and the seat plates 23 form a lower die assembly 40. Transverse plates 18 are arranged on two sides of the lower die assemblies 40, two ends of the transverse plates 18 on the two sides are connected through connecting plates, cavity separating plates 19 are arranged between the adjacent lower die assemblies 40, the upper ends and the lower ends of the cavity separating plates 19 are flush with the transverse plates 18, and the transverse plates 18 on the two sides and the connecting plates at the two ends form a frame body with an opening at the upper end and the lower end; the frame body is externally provided with a plurality of layers of outer frame plates 9 from top to bottom, an upper guide sleeve 11 is arranged on the outer frame plate 9 on the uppermost layer corresponding to the upper guide pillar 4, a lower guide pillar 14 is arranged on the lower bearing plate 13, the lower guide pillar 14 penetrates through the plurality of layers of outer frame plates 9, and a lower guide sleeve 10 is sleeved on the lower guide pillar 14. The base upper plate 7 is arranged at the bottom of the lower bearing plate 13, the base 21 is arranged below the lower bearing plate 13, and the base 21 and the lower bearing plate 13 are connected through an equal-height plate I6. The connecting seat 8, the outer frame plate 9, the lower guide sleeve 10, the upper guide sleeve 11, the pressing strip 15, the adjusting seat 17, the transverse plate 18, the partition plate 19 and the equal-height plate II 20 form a movable frame assembly 40.

Referring to fig. 1 to 10, an insulation plate i 2 is disposed between the upper form 1 and the upper deck 3.

Referring to fig. 1 to 10, a guide sleeve seat 12 is disposed on the lower bearing plate 13 corresponding to the lower guide post 14.

Referring to fig. 1 to 10, the upper deck 3 and the upper guide post 4 are fixedly connected by a fixing piece 5.

Referring to fig. 1 to 10, the plurality of outer frame plates 9 are connected by an equal-height plate ii 20.

Referring to fig. 1 to 10, the multi-layered outer frame plate 9 is provided at both ends thereof with connection sockets 8.

Referring to fig. 1 to 10, a plurality of adjusting seats 17 are arranged between the uppermost outer frame plate 9 and the lowermost outer frame plate 9 and the transverse plate 18, wedge-shaped blocks 16 are arranged between adjacent adjusting seats 17, and a pressing strip 15 is arranged on the adjusting seats 17. The adjusting seat 17 is of a U-shaped structure, and one sides of the outer frame plates 9 at the uppermost layer and the bottommost layer are clamped in the groove of the U-shaped structure of the adjusting seat 17.

Referring to fig. 1-11, the multi-piece brick tea mold is used with a press, an upper bearing plate 3 is fixed at the bottom of a movable cross beam 39, a base 21 is fixed on a lower cross beam 41, and a side oil cylinder 42 is connected with a side connecting seat 8. And starting the press machine, moving the movable cross beam 39 upwards to an upper limit position, extending the cylinder rod of the side oil cylinder 42 to drive the lower die assembly 40 to move upwards to a preset height, and manually or mechanically filling the steamed tea blank raw materials. After filling, the movable beam 39 drives the upper die assembly to move downwards to contact the lower die assembly 40, the side oil cylinder 42 is in a follow-up mode, and drives the lower die assembly 40 to move downwards to a preset position along with the upper die assembly, and at the moment, the tea blank is compressed to a preset thickness (about 38mm of 25mm-45mm and 1.7 kg). Then the press machine automatically starts a pressure maintaining mode, when pressure maintaining is finished, the movable beam 39 drives the upper die assembly to move upwards to an upper limit, the cylinder rod of the side oil cylinder 42 retracts to a lower limit, in the process, the bottom of the transverse plate 18 contacts and presses the outer roller 37 downwards, the inner roller 36 contacts and presses the jacking plate 24, the jacking plate 24 drives the ejector pin 27 of the ejector die holder 25 to eject, and the brick tea is ejected; at the moment, the brick tea is automatically demoulded and ejected out, and the brick tea is moved out manually or by a mechanical arm, so that one process is completed. And repeating for many times to realize the pressing of a plurality of products.

The foregoing is a more detailed description of the utility model in connection with specific preferred embodiments and it is not intended that the utility model be limited to these specific details. For those skilled in the art to which the utility model relates, several simple deductions or substitutions may be made without departing from the spirit of the utility model, and the above-mentioned structures should be considered as belonging to the protection scope of the utility model.

Claims

1. The utility model provides a multi-sheet formula brick tea mould which characterized in that: the die comprises an upper bearing plate (3), a base upper plate (7), a lower bearing plate (13) and a base (21), wherein a plurality of upper die plates (1) are arranged at the bottom of the upper bearing plate (3), upper guide pillars (4) are fixed at the bottom of the upper bearing plate (3), a plurality of lower die plates (22) are correspondingly arranged below the plurality of upper die plates (1), a heat insulation plate II (29) is arranged at the bottom of each lower die plate (22), a plurality of seat plates (23) are correspondingly arranged below the plurality of lower die plates (22), a die holder (26) is arranged between each lower die plate (22) and the corresponding seat plate (23), a die holder (25) is sleeved at the upper part of the die holder (26), a plurality of guide pillars (31) are arranged in the die holder (26), guide sleeves (30) are arranged between the guide pillars (31) and the die holder (25), ejector pins (27) are inserted at the top of the die holder (25), pressing plates (28) are arranged on the periphery above the ejector die holder (25), ejector pins (27) penetrate through the pressing plates (28) and the tops of the ejector pins (27) to be arranged on the lower die plate (22), two ends of the die holder (26) are respectively connected with jacking plates (24), the upper ends of the jacking plates (24) are connected with the ejector die holder (25), lock rods (32) are arranged between the lower die plate (22) and the seat plate (23), the lower bearing plate (13) is arranged at the bottoms of the seat plates (23), swing rods (35) are correspondingly arranged at two ends of the seat plate (23), inner rollers (36) at the top of the swing rods (35) are in contact with the seat plate (23), the swing rods (35) at two ends of the seat plate (23) are connected through rotating shafts (34), bearings (33) are arranged between the rotating shafts (34) and the swing rods (35), and the corresponding lower die plate (22), the ejector die holder (25) are corresponding to the ejector die holder, The die holder (26) and the seat plate (23) form a lower die assembly (40), transverse plates (18) are arranged on two sides of the lower die assemblies (40), the two ends of the transverse plates (18) on the two sides are connected through connecting plates, a cavity separating plate (19) is arranged between the adjacent lower die assemblies (40), the upper end and the lower end of the cavity separating plate (19) are flush with the transverse plates (18), the transverse plates (18) on the two sides and the connecting plates on the two ends form a frame body with openings at the upper end and the lower end, a plurality of layers of outer frame plates (9) are arranged outside the frame body from top to bottom, an upper guide sleeve (11) is arranged on the outer frame plate (9) on the uppermost layer corresponding to an upper guide pillar (4), a lower guide pillar (14) is arranged on the lower bearing plate (13), the lower guide pillar (14) penetrates through the plurality of outer frame plates (9), the upper base plate (7) is arranged at the bottom of the lower bearing plate (13), and the base (21) is arranged below the lower bearing plate (13), two ends of the multilayer outer frame plate (9) are provided with connecting seats (8).

2. The multi-piece brick tea mold of claim 1, wherein: and a heat insulation plate I (2) is arranged between the upper template (1) and the upper bearing plate (3).

3. The multi-piece brick tea mold of claim 1, wherein: the lower bearing plate (13) is provided with a guide sleeve seat (12) corresponding to the lower guide post (14).

4. The multi-piece brick tea mold of claim 1, wherein: the upper bearing plate (3) is fixedly connected with the upper guide post (4) through a fixing piece (5).

5. The multi-piece brick tea mold of claim 1, wherein: the multilayer outer frame plates (9) are connected through a contour plate II (20).