CN215613632U - Catalyst cleaning machine - Google Patents

Abstract

The utility model relates to a catalyst cleaning machine which comprises a support assembly, wherein the support assembly comprises an upper support and a lower support, a roller is arranged in the upper support, the roller comprises two sealing sections and mesh sections, the two sealing sections are arranged at two ends of the mesh sections, a feeding pipe, a spraying assembly and a driving assembly are arranged at one end of the roller, a round steel frame is arranged in the roller, a filter cylinder is arranged outside the round steel frame, an air cylinder, a solvent pool, a water pump, a connecting hose and a water pumping pipe are arranged on the lower support, the roller is driven to roll by the driving assembly, and then high-speed water flow can be sprayed out of the spraying assembly by the water pump, so that materials in the roller can be cleaned very conveniently, the roller is lifted by the air cylinder, the materials can be poured out, and blanking becomes very convenient.

Description

Catalyst cleaning machine

Technical Field

The utility model relates to the technical field of catalyst production equipment, in particular to a catalyst cleaning machine.

Background

Along with the continuous development of the society, the nickel-based catalyst in China develops rapidly in the industry, the nickel-based catalyst has the advantages of long service life, high activity, low cost and the like, and can be directly supplied to coal chemical enterprises to be used as the catalyst.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

Aiming at the defects of the prior art, the utility model provides a catalyst cleaning machine.

(II) technical scheme

In order to achieve the purpose, the utility model provides the following technical scheme: a catalyst cleaning machine comprises a support assembly, wherein the support assembly comprises an upper support and a lower support, a roller is arranged inside the upper support, the roller comprises two sealing sections and mesh sections, the two sealing sections are arranged at two ends of the mesh sections, limiting flanges are arranged at the outer sides of the two ends of the mesh sections, eight idler wheels are arranged inside the upper support, the idler wheels and the limiting flanges are correspondingly arranged, a feeding pipe, a spraying assembly and a driving assembly are arranged at one end of the roller, the feeding pipe is conical, a cover plate is detachably connected at the other end of the feeding pipe, a round steel frame is arranged inside the roller, two ends of the round steel frame are both annular, one end of the round steel frame is detachably connected with the roller, a filter cylinder is arranged outside the round steel frame, and an air cylinder, a solvent pool, a water pump, a connecting hose and a water pumping pipe are arranged on the lower support, the solvent pond sets up the below at the mesh section, the end of intaking of water pump passes through the drinking-water pipe and is connected with the solvent pond, the play water end of water pump passes through coupling hose and spray assembly connects, the one end of upper bracket bottom is provided with the roating seat, and the other end is provided with the seat of lifting, the piston rod top of cylinder passes through swing joint with the seat of lifting, the bottom and the lower carriage swing joint of cylinder, the one end at lower carriage top is provided with rotatory hinge, rotatory hinge is articulated with the roating seat.

In further preferred, spray assembly includes shower and a plurality of fan-shaped atomizer, fan-shaped atomizer has good shower intercommunication setting, shower one end sets up inside the cylinder, the shower other end passes through coupling hose and water pump connection, and this end and upper bracket connection, coupling hose passes through clamp and shower or water pump connection. The shower adopts one end fixed, and the mode that the other end hung and upper bracket connection make the shower can stretch into the cylinder, and fan-shaped atomizer cooperation water pump can carry out the omnidirectional washing to the material, avoids having the omission.

In further preferred, drive assembly includes driving motor, motor gear, drive gear and holding ring, motor gear and drive gear meshing set up, driving motor and motor gear connection, drive gear sets up on one of them sealed section, and this sealed section and holding ring fixed connection, be provided with a plurality of locating hole on the holding ring, drive gear passes through the bolt and the locating hole is connected with the holding ring. The driving motor drives the roller to rotate through the motor gear and the driving gear, and the driving gear and the positioning ring can be detachably connected, so that the driving gear is convenient to replace.

In a further preferred aspect, the filter cartridge is provided with a throat band at both ends. The hose clamp can prevent the filter cartridge from being displaced.

In further preferred, the both ends of cylinder all are provided with the sealing washer, and one of them sealing washer and round steel frame correspond the setting, and another sealing washer corresponds the setting with the apron, be provided with sealed the pad on the apron, sealed pad and round steel frame correspond the setting. The sealing ring and the sealing gasket can avoid easy leakage.

Preferably, four threaded columns are arranged at one end of the round steel frame, butterfly nuts are arranged on the threaded columns, a fixing ring is arranged between the feeding pipe and the sealing section, a connecting hole is formed in the fixing ring, and the threaded columns penetrate through the connecting hole. The round steel frame can be conveniently fixed through the threaded columns, the butterfly nuts and the connecting holes.

In a further preferred embodiment, the cylinder piston rod is provided with a cushion pad at its top end. The cushion pad is used for protecting the air cylinder when the upper bracket descends.

In a further preferred mode, the side surface of the upper support is provided with a water baffle, the bottom of the upper support is provided with a water collecting tank, and the side wall of the water collecting tank is inclined inwards. The water baffle can reduce the solution that splashes and block, avoids falling outside the solvent pond, and the water catch bowl avoids solution to fall outside the solvent pond equally.

Preferably in further, be provided with two handles and four wedge on the apron, the edge of apron is provided with four wearing grooves, the wedge sets up in one side of wearing the groove, the one end of cylinder is provided with a plurality of buckle, the buckle sets up to L shape, be provided with the draw-in groove on the wedge, the one end of buckle is provided with in the draw-in groove. The cover plate can be easily fixed through the buckles and the wedge-shaped blocks.

Preferably, a positioning block is arranged on the inner side of one end, connected with the cover plate, of the roller, a positioning groove is formed in one end of the round steel frame, and the positioning block and the positioning groove are correspondingly arranged. The positioning block and the positioning groove can enable the mounting position of the round steel frame to be correct.

(III) advantageous effects

Compared with the prior art, the utility model provides a catalyst cleaning machine, which has the following beneficial effects:

in the utility model, the roller is driven to rotate by the driving component, the solution in the solvent pool is conveyed into the spraying component by the water pump and is sprayed out, the material in the roller is sprayed by the spraying component along with the spraying of the spraying component, can wash materials in all directions, the solution can fall into the solvent pool from the mesh opening section in the middle of the roller and then is continuously conveyed into the spraying component, and the solution can not be discharged until the solution is qualified, because the rotating roller and the spraying component are used for washing materials, the labor ratio is less, the washing speed is high, but also can save water resources due to the circular cleaning, and the filtering materials adopt a detachable round steel frame and a filter cartridge, after cartridge filter effect worsens, can pull down the round steel frame, and then change the cartridge filter, it is very convenient, the cylinder can decline under the drive of cylinder, after pulling down the apron, can make the material pour out, has practiced thrift the manpower.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view showing the inclined structure of the drum with the water guard plate and the connecting hose removed according to the present invention;

FIG. 3 is a schematic side view of the present invention;

FIG. 4 is a schematic sectional view of a drum according to the present invention;

FIG. 5 is an enlarged view of a portion of A in FIG. 4;

FIG. 6 is an enlarged view of a portion of B in FIG. 4;

FIG. 7 is a schematic view of the construction of the drum according to the present invention;

FIG. 8 is a schematic cross-sectional view of a round steel frame according to the present invention;

FIG. 9 is a schematic cross-sectional view of the present invention;

FIG. 10 is a front view of the upper bracket of the present invention;

FIG. 11 is a schematic sectional view of an upper bracket according to the present invention;

FIG. 12 is a schematic view of the spray assembly of the present invention;

FIG. 13 is a schematic side view of the drum of the present invention with the cover removed;

FIG. 14 is a schematic view of the structure of the cover plate of the present invention;

FIG. 15 is a schematic top view of the cover plate of the present invention;

fig. 16 is a schematic structural view of a wedge-shaped block in the present invention.

In the figure: 1. an upper bracket; 2. a lower bracket; 3. a drum; 301. a sealing section; 302. a mesh segment; 4. A limiting flange; 5. a roller; 6. a feeding pipe; 7. a cover plate; 8. a round steel frame; 9. a filter cartridge; 10. a cylinder; 11. a solvent pool; 12. a water pump; 13. a connecting hose; 14. a water pumping pipe; 15. a rotating base; 16. A lifting seat; 17. rotating the hinge; 18. a shower pipe; 19. a fan-shaped atomizing nozzle; 20. a drive motor; 21. a motor gear; 22. a drive gear; 23. a positioning ring; 24. positioning holes; 25. a hose clamp; 26. A seal ring; 27. a gasket; 28. a threaded post; 29. a butterfly nut; 30. a fixing ring; 31. connecting holes; 33. a water baffle; 34. a water collection tank; 35. a handle; 36. a wedge block; 37. penetrating a groove; 38. buckling; 39. a card slot; 40. positioning blocks; 41. and (6) positioning a groove.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1:

referring to fig. 1-16, a catalyst cleaning machine comprises a bracket assembly, the bracket assembly comprises an upper bracket 1 and a lower bracket 2, a roller 3 is arranged inside the upper bracket 1, the roller 3 comprises two sealing sections 301 and a mesh section 302, the two sealing sections 301 are arranged at two ends of the mesh section 302, limiting flanges 4 are arranged outside two ends of the mesh section 302, eight rollers 5 are arranged inside the upper bracket 1, the rollers 5 and the limiting flanges 4 are correspondingly arranged, a feeding pipe 6, a spraying assembly and a driving assembly are arranged at one end of the roller 3, the feeding pipe 6 is conical, the other end is detachably connected with a cover plate 7, a round steel frame 8 is arranged inside the roller 3, two ends of the round steel frame 8 are both annular, one end is detachably connected with the roller 3, a filter cartridge 9 is arranged outside the round steel frame 8, a cylinder 10, a solvent pool 11, a filter is arranged on the lower bracket 2, Water pump 12, coupling hose 13 and drinking-water pipe 14, solvent pond 11 sets up the below at mesh section 302, the end of intaking of water pump 12 is connected through drinking-water pipe 14 and solvent pond 11, the play water end of water pump 12 passes through coupling hose 13 and spray assembly connects, the one end of upper bracket 1 bottom is provided with roating seat 15, the other end is provided with lifting seat 16, the piston rod top of cylinder 10 and lifting seat 16 pass through swing joint, the bottom and the 2 swing joint of lower carriage of cylinder 10, the one end at 2 tops of lower carriage is provided with swivel joint 17, swivel joint 17 and roating seat 15 are articulated.

In this embodiment, the spray assembly comprises a spray pipe 18 and a plurality of fan-shaped atomizing nozzles 19, the fan-shaped atomizing nozzles 19 are arranged by communicating the spray pipe 18, one end of the spray pipe 18 is arranged inside the roller 3, the other end of the spray pipe 18 is connected with the water pump 12 through a connecting hose 13, the end of the spray pipe is connected with the upper bracket 1, and the connecting hose 13 is connected with the spray pipe 18 or the water pump 12 through a clamp. Carry the shower 18 from coupling hose 13 with water through water pump 12 to from fan-shaped atomizer 19 blowout, can wash the material in the cylinder 3, fan-shaped atomizer 19 spun water coverage area is bigger, can guarantee that every material all can be washd.

In this embodiment, the driving assembly includes a driving motor 20, a motor gear 21, a driving gear 22 and a positioning ring 23, the motor gear 21 and the driving gear 22 are meshed, the driving motor 20 is connected with the motor gear 21, the driving gear 22 is disposed on one of the sealing segments 301, the sealing segment 301 is fixedly connected with the positioning ring 23, a plurality of positioning holes 24 are disposed on the positioning ring 23, and the driving gear 22 is connected with the positioning ring 23 through bolts and the positioning holes 24. The driving motor 20 can rotate the roller 3 by engaging the motor gear 21 and the driving gear 22 with each other, the driving motor 20 preferably uses a variable frequency speed regulating motor so as to adjust the rolling direction and the rotating speed of the roller 3, so that all aspects of the material can be cleaned, and the driving gear 22 is connected with the positioning hole 24 and the bolt and positioning ring 23 so as to be replaced after the driving gear 22 is damaged.

In this embodiment, the filter cartridge 9 is provided with throat hoops 25 at both ends. The hose clamp 25 can fix both ends of the filter cartridge 9, and prevent the filter cartridge 9 from shifting, so that some positions on the steel circular frame 8 are not covered.

In this embodiment, the both ends of cylinder 3 all are provided with sealing washer 26, and one of them sealing washer 26 and round steel frame 8 correspond the setting, and another sealing washer 26 and apron 7 correspond the setting, are provided with sealed the pad 27 on the apron 7, and sealed pad 27 and round steel frame 8 correspond the setting. The sealing ring 26 and the sealing gasket 27 ensure that the water in the drum 3 can only pass through the filter cartridge 9 and the mesh section 302 and cannot escape from other places.

In this embodiment, four threaded columns 28 are disposed at one end of the round steel frame 8, a butterfly nut 29 is disposed on the threaded columns 28, a fixing ring 30 is disposed between the feeding pipe 6 and the sealing section 301, a connecting hole 31 is disposed on the fixing ring 30, and the threaded columns 28 pass through the connecting hole 31. The round steel frame 8 can be fixed and easily disassembled by inserting the threaded columns 28 into the connecting holes 31 on the fixing ring 30 and fixing through the wing nuts 29.

In the present embodiment, the top end of the piston rod of the cylinder 10 is provided with a cushion pad 32. The cushion pad 32 is made of polyurethane, and the cushion pad 32 can cushion the impact force when the upper bracket 1 descends.

In this embodiment, the side of the upper bracket 1 is provided with a water baffle 33, the bottom is provided with a water collecting tank 34, and the side wall of the water collecting tank 34 is inclined inward. The water guard plate 33 is used to catch the splashed water, and the side wall of the water collection tank 34 is inclined so that the water flowing out of the drum 3 falls into the water collection tank 34 and then falls into the solvent pool 11 from the water collection tank 34 instead of falling out of the solvent pool 11.

In this embodiment, the cover plate 7 is provided with two handles 35 and four wedge blocks 36, the edge of the cover plate 7 is provided with four through grooves 37, the wedge blocks 36 are arranged on one side of the through grooves, one end of the roller 3 is provided with a plurality of buckles 38, the buckles 38 are arranged in an L shape, the wedge blocks 36 are provided with clamping grooves 39, and one end of each buckle 38 is arranged in each clamping groove 39. When fixing the cover plate 7, the buckle 38 passes through the through slot 37, then the cover plate 7 is rotated by the handle 35, at this time, the buckle 38 can move to the wedge block 36, in the process, the buckle 38 can be deformed until the buckle 38 enters the clamping slot 39, the buckle 38 is restored to the original state, and thus the cover plate 7 is fixed

In this embodiment, a plurality of positioning blocks 40 are disposed on the inner side of one end of the drum 3 connected with the cover plate 7, a plurality of positioning grooves 41 are disposed on one end of the round steel frame 8, and the positioning blocks 40 and the positioning grooves 41 are correspondingly disposed. After the positioning block 40 and the positioning groove 41 are aligned, the round steel frame 8 can be accurately aligned to a correct installation position.

Example 2:

referring to fig. 1-16, in use, the material is fed from the feeding pipe 6, the solvent tank 11 is prepared with water in advance, then the driving motor 20 is started, the water pump 12 is started, the driving motor 20 drives the drum 3 to rotate through the motor gear 21 and the driving gear 22 which are meshed with each other, so as to rotate the drum 3, the driving motor 20 preferably uses a variable frequency speed-regulating motor, so as to adjust the rolling direction and the rotating speed of the drum 3, so that all aspects of the material can be cleaned, the water pump 12 conveys the water in the solvent tank 11 through the water pumping pipe 14 to the spraying pipe 18 through the connecting hose 13, and sprays out from the fan-shaped atomizing nozzle 19, the water sprays out onto the material, the material is washed, then the water passes through the meshes on the filter cartridge 9 and the mesh section 302, falls into the water collecting tank 34, falls into the solvent tank 11 from the water collecting tank 34, and is then pumped by the water pump 12, the roller 3 is supported by eight rollers 5, when the roller 3 rotates, the roller 3 synchronously rotates to ensure that the roller 3 can smoothly rotate, the limiting flange 4 ensures that the roller 3 cannot move left and right, the solvent in the solvent pool 11 is detected after a period of time, the water pump 12 switches pipelines to convey the solvent to a specified place after the solution is qualified, after the material is washed, the water pump 12 and the driving motor 20 are closed, the cover plate 7 is rotated by the handle 35 to ensure that the buckle 37 leaves from the clamping groove 39 on the wedge block 36, then the cover plate 7 can be taken down, then the air cylinder 10 is started, one end of the upper bracket 1 is lifted by the lifting seat 16, the other end of the upper bracket 1 is movably connected with the lower bracket 2 by the rotating seat 15 and the rotating hinge 17, the upper bracket 1 rotates around the rotating seat 15, so that the roller 3 inclines to ensure that the material is poured out from the rolling assembly, and the rollers 5 and the limiting flange 4 ensure that the roller 3 cannot slide out, afterwards water pump 12 starts, make the water of spouting in the fan-shaped atomizer 19, driving motor 20 starts simultaneously, make cylinder 3 rotate, make like this on the steel round frame 8 remaining material residue can be washed, the clearance finishes, water pump 12 and driving motor 20 close, cylinder 10 is driving upper bracket 1, make upper bracket 1 reconversion, later put apron 7 on cylinder 3, buckle 38 passes through trough 37, then rotate apron 7, make buckle 37 get into in the draw-in groove 39, be about to apron 7 fixed like this.

Example 3:

referring to fig. 1-16, after the filter cartridge 9 is damaged, a hand is inserted into the drum 3 from the feeding port, the butterfly nut 29 is detached from the threaded column 28, the cover plate 7 is opened, the round steel frame 8 is directly pulled out, the hose clamp 25 is detached, the filter cartridge 9 can be replaced, after the replacement is completed, the filter cartridge 9 is fixed by the hose clamp 25, the filter cartridge 9 is placed into the drum 3, the positioning block 40 is aligned with the positioning groove 41 on the round steel frame 8, the threaded column 28 can be inserted into the connecting hole 31, the threaded column 28 is fixed by the butterfly nut 29, the round steel frame 8 is fixed, and finally the cover plate 7 is mounted, the water splash from the mesh section 302 can be blocked by the water blocking plate 33, and the sealing gasket 27 and the sealing ring 26 can prevent water from flowing out from the gap between the cover plate 7 and the drum 3.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. A catalyst cleaning machine comprising a support assembly comprising an upper support (1) and a lower support (2), characterized in that: the roller (3) is arranged in the upper support (1), the roller (3) comprises two sealing sections (301) and a mesh section (302), the two sealing sections (301) are arranged at two ends of the mesh section (302), limiting flanges (4) are arranged at the outer sides of two ends of the mesh section (302), eight rollers (5) are arranged on the inner side of the upper support (1), the rollers (5) and the limiting flanges (4) are correspondingly arranged, a feeding pipe (6), a spraying assembly and a driving assembly are arranged at one end of the roller (3), the feeding pipe (6) is conical, a cover plate (7) is detachably connected at the other end of the roller, a circular steel frame (8) is arranged in the roller (3), two ends of the circular steel frame (8) are both arranged in a circular ring shape, one end of the circular steel frame is detachably connected with the roller (3), a filter cartridge (9) is arranged at the outer side of the circular steel frame (8), be provided with cylinder (10), solvent pond (11), water pump (12), coupling hose (13) and drinking-water pipe (14) on lower carriage (2), solvent pond (11) set up the below at mesh section (302), the end of intaking of water pump (12) is connected through drinking-water pipe (14) and solvent pond (11), the play water end of water pump (12) is connected with spray assembly through coupling hose (13), the one end of upper carriage (1) bottom is provided with roating seat (15), and the other end is provided with lifting seat (16), the piston rod top of cylinder (10) and lifting seat (16) are through swing joint, the bottom and the lower carriage (2) swing joint of cylinder (10), the one end at lower carriage (2) top is provided with swivel hinge (17), swivel hinge (17) and roating seat (15) are articulated.

2. The catalyst cleaning machine according to claim 1, wherein: spray assembly includes shower (18) and a plurality of fan-shaped atomizer (19), fan-shaped atomizer (19) are good shower (18) intercommunication setting, shower (18) one end sets up inside cylinder (3), shower (18) other end passes through coupling hose (13) and water pump (12) are connected, and this end and upper bracket (1) are connected, coupling hose (13) are connected through clamp and shower (18) or water pump (12).

3. The catalyst cleaning machine according to claim 1, wherein: drive assembly includes driving motor (20), motor gear (21), drive gear (22) and holding ring (23), motor gear (21) and drive gear (22) meshing setting, driving motor (20) and motor gear (21) are connected, drive gear (22) set up on one of them sealed section (301), and this sealed section (301) and holding ring (23) fixed connection, be provided with a plurality of locating hole (24) on holding ring (23), drive gear (22) are connected through bolt and locating hole (24) and holding ring (23).

4. The catalyst cleaning machine according to claim 1, wherein: and two ends of the filter cylinder (9) are provided with throat hoops (25).

5. The catalyst cleaning machine according to claim 1, wherein: the both ends of cylinder (3) all are provided with sealing washer (26), and one of them sealing washer (26) and circle steelframe (8) correspond the setting, and another sealing washer (26) and apron (7) correspond the setting, be provided with sealed pad (27) on apron (7), sealed pad (27) and circle steelframe (8) correspond the setting.

6. The catalyst cleaning machine according to claim 1, wherein: one end of the round steel frame (8) is provided with four threaded columns (28), butterfly nuts (29) are arranged on the threaded columns (28), a fixing ring (30) is arranged between the feeding pipe (6) and the sealing section (301), a connecting hole (31) is formed in the fixing ring (30), and the threaded columns (28) penetrate through the connecting hole (31).

7. The catalyst cleaning machine according to claim 1, wherein: the top end of a piston rod of the cylinder (10) is provided with a cushion pad (32).

8. The catalyst cleaning machine according to claim 1, wherein: the side of the upper support (1) is provided with a water baffle (33), the bottom of the upper support is provided with a water collecting tank (34), and the side wall of the water collecting tank (34) is inclined inwards.

9. The catalyst cleaning machine according to claim 1, wherein: be provided with two handles (35) and four wedge (36) on apron (7), the edge of apron (7) is provided with four wearing grooves (37), wedge (36) set up in the one side of wearing the groove, the one end of cylinder (3) is provided with a plurality of buckle (38), buckle (38) set up to the L shape, be provided with draw-in groove (39) on wedge (36), the one end of buckle (38) is provided with in draw-in groove (39).

10. The catalyst cleaning machine according to claim 6, wherein: the roller (3) and the cover plate (7) are connected, a positioning block (40) is arranged on the inner side of one end, a positioning groove (41) is formed in one end of the round steel frame (8), and the positioning block (40) and the positioning groove (41) are correspondingly arranged.

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