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CN215612381U - Material processing device - Google Patents

Material processing device Download PDF

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Publication number
CN215612381U
CN215612381U CN202121732155.6U CN202121732155U CN215612381U CN 215612381 U CN215612381 U CN 215612381U CN 202121732155 U CN202121732155 U CN 202121732155U CN 215612381 U CN215612381 U CN 215612381U
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China
Prior art keywords
shakeout
handling apparatus
separating
collector
cavity
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CN202121732155.6U
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Chinese (zh)
Inventor
周道宏
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Anhui Xinning Equipment Co ltd
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Anhui Xinning Equipment Co ltd
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Priority to CN202121732155.6U priority Critical patent/CN215612381U/en
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Abstract

The utility model discloses a material processing device, which comprises a feeding mechanism, a material separating mechanism, a conveying mechanism, a material collector and a shakeout guide mechanism, wherein the feeding mechanism, the material separating mechanism, the material collector, the shakeout guide mechanism and the conveying mechanism are sequentially arranged according to the material running direction; the material separating mechanism is of a rotary separating cylinder structure, the feeding mechanism is arranged at one end corresponding to the rotary separating cylinder structure, the other end of the rotary separating cylinder structure is provided with a discharging cavity, a material outlet is formed in the outer edge of the discharging cavity, the material collector is arranged below the discharging cavity, the upper portion of the shakeout material guide mechanism is arranged at a lower port corresponding to the material collector, and the lower portion of the shakeout material guide mechanism is arranged corresponding to the conveying mechanism. The generated dust and noise are small, and the environment-friendly production is favorably realized; and the structure is simple, and the arrangement and the installation are convenient.

Description

Material processing device
Technical Field
The utility model relates to the technical field of material separation, in particular to a casting material separation processing device.
Background
The wear-resistant parts are formed by sand casting, such as wear-resistant casting balls or wear-resistant casting sections; after casting and forming, cleaning and polishing the sand on the casting; the separation operation is carried out through separation rotary drum and vibration shakeout structure to current many, and dust and noise that uncovered processing and vibration shakeout produced are great, are unfavorable for the environmental protection.
For example, chinese patent CN106735122B discloses a material separation device, which comprises a drum separation device for driving a material to rotate and a vibrating shakeout device, wherein the drum separation device comprises a drum and a drum driving device for driving the drum to rotate, and a material accommodating chamber is arranged inside the drum; the processed materials are output to a vibration shakeout device through an opening of a barrel rolling separation device and then are subjected to vibration separation, so that the dust and the noise are large, and the environment is not protected; and the structure is complicated, the occupied space is large, and the arrangement is inconvenient.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects in the prior art, the technical problem to be solved by the utility model is to provide a material processing device so as to achieve the purpose of smaller dust and noise.
In order to solve the technical problems, the technical scheme adopted by the utility model is as follows:
the material processing device comprises a feeding mechanism, a material separating mechanism, a conveying mechanism, a material collector and a shakeout guide mechanism, wherein the feeding mechanism, the material separating mechanism, the material collector, the shakeout guide mechanism and the conveying mechanism are sequentially arranged according to the material running direction; the material separating mechanism is of a rotary separating cylinder structure, the feeding mechanism is arranged at one end corresponding to the rotary separating cylinder structure, the other end of the rotary separating cylinder structure is provided with a discharging cavity, a material outlet is formed in the outer edge of the discharging cavity, the material collector is arranged below the discharging cavity, the upper portion of the shakeout material guide mechanism is arranged at a lower port corresponding to the material collector, and the lower portion of the shakeout material guide mechanism is arranged corresponding to the conveying mechanism.
Further or preferred:
the material outlet is a group of discharge holes uniformly distributed on the outer edge of the discharge cavity.
The material collector is of a receiving hopper structure, and a dust hood structure is arranged above the discharging cavity.
The outer end of the discharging cavity is provided with a baffle or a seal plate for preventing the materials from directly separating out without a material outlet.
Conveying mechanism includes that conveyer belt and material store the storehouse, and the lower extreme of conveyer belt corresponds shakeout guide mechanism and sets up, and the storehouse setting is stored to the upper end of conveyer belt corresponding material.
The shakeout material guide mechanism is a perforated inclined plate structure which is obliquely arranged.
The rotary separating cylinder structure comprises a cylinder body and a driving structure used for driving the cylinder body to rotate, a lining plate is arranged on the inner wall of the cylinder body, and a material guide rib used for lifting materials in the cylinder is arranged on the lining plate.
The outer edge of the discharge cavity is provided with a medium outlet, and the medium outlet is provided with an openable plug.
The one end of barrel is equipped with feed structure, and feed structure links to each other with feed mechanism, and feed structure is little big-end-inside-out's toper section of thick bamboo structure, and the inner edge of toper section of thick bamboo structure can be dismantled with barrel one end edge and link to each other, and the inner edge of ejection of compact cavity can be dismantled with barrel other end edge and link to each other.
The material guiding ribs comprise three parts, namely a group of straight guide ribs arranged in the middle of the barrel body along the axial direction of the barrel body and end part spiral guide ribs arranged at two end openings in the barrel body.
Compared with the prior art, the utility model has the following advantages:
the material processing device is reasonable in structural design, the material separation mechanism discharges materials to the material collector through the bottom of the discharge cavity and conveys the materials to the conveying belt through the shakeout material guide mechanism, dust and noise are generated and environment-friendly production is facilitated; and simple structure can place in underground, further noise reduction improves the workshop environment.
Drawings
The contents of the description and the references in the drawings are briefly described as follows:
FIG. 1 is a schematic diagram of the apparatus of the present invention.
Fig. 2 is a schematic top view of fig. 1.
FIG. 3 is a schematic view of the material separation mechanism of the present invention.
Fig. 4 is a schematic cross-sectional view of fig. 3.
In the figure:
1. a material separation mechanism; 11. a separation chamber; 111. a barrel; 112. a liner plate; 113. lining plate bolts; 114. material guiding ribs; 12. a discharge cavity; 121. a media outlet; 122. a material outlet; 131. a drive motor; 132. a speed reducer; 133. a driving gear; 14. a carrier roller; 15. a transmission gear; 16. a feed inlet; 17. a connecting flange; 18. a backing ring; 2. a feeding mechanism; 3. a material collector; 4. a conveying belt I; 5. a first-level material storage bin; 6. a conveying belt II; 7. a second-level material storage bin; 8. shakeout guide mechanism.
Detailed Description
The following description of the embodiments of the present invention will be made in detail with reference to the accompanying drawings.
As shown in fig. 1 to 4, the casting material separation processing apparatus is used for separating, cleaning, polishing and the like of materials, and includes a feeding mechanism 2, a material separating mechanism 1, a material collector 3, a shakeout and guide mechanism 8 and a conveying mechanism; the feeding mechanism, the material separating mechanism, the material collector, the shakeout guide mechanism and the conveying mechanism are sequentially arranged according to the material running direction.
The material separating mechanism 1 is of a rotary separating cylinder structure, the feeding mechanism is arranged at one end corresponding to the rotary separating cylinder structure, the other end of the rotary separating cylinder structure is provided with a discharge cavity 12, the outer edge of the discharge cavity is provided with a material outlet 122, the material collector 3 is arranged below the discharge cavity, the upper part of the shakeout material guide mechanism is arranged corresponding to the lower port of the material collector, and the lower part of the shakeout material guide mechanism is arranged corresponding to the conveying mechanism.
The discharging cavity 12, the material collector 3 and the shakeout material guide mechanism 8 of the processing device are sequentially arranged from top to bottom, the structure is compact, the arrangement is convenient, the processing device can be arranged underground, the noise is further reduced, and the workshop environment is improved.
The rotary separating cylinder structure comprises a cylinder body 111 and a driving structure for driving the cylinder body to rotate, a lining plate 112 is arranged on the inner wall of the cylinder body, a material guiding rib 114 for lifting materials in the cylinder is arranged on the lining plate, the materials to be processed enter the separating chamber from the feeding mechanism through the feeding hole, and the materials are continuously driven and lifted to a certain height under the constraint of the material guiding rib and then do free falling motion so as to collide the materials at the lower part in the separating chamber, so that the sands on the casting are efficiently separated.
A bearing platform is arranged underground, a group of carrier rollers 14 are arranged on the bearing platform, a carrier ring 18 is arranged on the outer edge of the barrel body corresponding to the carrier rollers, a driving motor 131, a speed reducer 132 and a driving gear 133 which are connected are arranged on the bearing platform, a transmission gear 15 meshed with the driving gear is arranged on the outer edge of the barrel body, and the transmission gear is an outer gear ring; the separation cylinder is driven to rotate by a motor.
The material collector 3 is of a receiving hopper structure, and a dust hood structure for collecting dust in a centralized manner is arranged at the periphery above the discharge cavity; because the discharging cavity, the material collector and the shakeout material guide mechanism are vertically arranged up and down, only one dust collection structure is arranged, the structure is compact, and dust in a workshop can be effectively reduced.
The discharge cavity is of a cylindrical structure, and the outer end of the discharge cavity is provided with a baffle or a seal plate for preventing materials from being directly separated out without a material outlet; a visual window is further arranged on the sealing plate, so that the internal operation condition can be observed; and furthermore, an industrial camera can be arranged at the position of the visual window, so that the operation condition can be observed remotely, and the method is safe and reliable.
The material outlet 122 is a group of several discharge holes uniformly distributed on the outer edge wall of the discharge cavity, and during operation, due to the lower rotating speed of the rotary separating cylinder structure, the separated cast balls and sand can only be discharged from the discharge holes positioned at the lower part, and the material coming out from the discharge holes enters the hopper structure at the lower part.
The shakeout material guide mechanism 8 is of a perforated inclined plate structure which is obliquely arranged; the inclined plate structure is preferably of a perforated inclined plate groove-shaped structure, flanges are arranged on two sides of the inclined plate structure to form a plate groove structure, so that materials are prevented from scattering, and a group of shakeout holes for shakeout are formed in the inclined plate structure; the inclined plate structure is positioned below the receiving hopper structure, and materials coming out of the lower port of the receiving hopper structure can impact the inclined plate structure so as to realize automatic shakeout separation; need not to adopt traditional vibration knockout equipment, it is little to traditional equipment noise, with low costs.
A medium outlet 121 is arranged on the outer edge of the discharging cavity, and an openable plug is arranged on the medium outlet; when the device works, a proper amount of media larger than the shape and weight of the processed material can be added into the separation chamber of the cylinder body so as to improve the working efficiency, and finally, the plug can be opened to discharge the media from the media outlet.
Preferably, conveying mechanism includes two-stage conveying structure, and first order conveying structure includes that conveyer belt I4 and one-level material store storehouse 5, and second level conveying structure includes that conveyer belt II 6 and second grade material store storehouse 7, and the lower extreme of conveyer belt I corresponds shakeout guide mechanism and sets up, and the storehouse setting is stored to the upper end of conveyer belt I corresponding one-level material, and the lower port setting in storehouse is stored to the lower extreme of conveyer belt II corresponding one-level material, and the storehouse setting is stored to the upper end of conveyer belt II corresponding second grade material.
The materials leave the material separation mechanism through the material outlet and are concentrated into the material collector, the materials are conveyed to the conveying belt I under the action of the shakeout and material guiding mechanism, and then the materials are concentrated into the second-level material storage bin through the first-level material storage bin and the conveying belt II respectively to be inspected or warehoused, so that the material conveying is completed. Conveyer belt I, conveyer belt II are big inclination belt to in holding, carrying material.
The lower ports of the material collector, the first-level material storage bin and the second-level material storage bin are set to be adjustable in discharge port size so as to coordinate production; and closing the discharge port and suspending production.
The one end of barrel is equipped with feed structure, and feed structure links to each other with feed mechanism, and feed mechanism is including the vertical passageway and the oblique passageway that link to each other, and the last port and the ground parallel and level of vertical passageway are convenient for reinforced operation, and the passageway links to each other with feed inlet 16 to one side, and feed mechanism is airtight passageway, and it is few to produce the dust.
The feeding structure is a conical cylinder structure with a small outside and a large inside, the inner end edge of the conical cylinder structure is detachably connected with one end edge of the cylinder body, the inner end edge of the discharging cavity is detachably connected with the other end edge of the cylinder body, and the end part of the cylinder body is connected with the end part of the cylinder body through a connecting flange 17.
The lining plate is arranged on the inner wall of the cylinder body through lining plate bolts 113, so that the lining plate is convenient to install, disassemble and replace; the material guiding ribs 114 comprise three parts, namely a group of straight guide ribs arranged in the middle of the cylinder body along the axial direction of the cylinder body and end part spiral guide ribs arranged at two ports in the cylinder body; during operation, materials are fed through the spiral guide ribs at the port, are lifted through the straight guide ribs, are continuously driven and lifted to a certain height under the constraint of the guide ribs, and then are subjected to free-falling motion to collide with the materials at the lower part in the separation chamber, namely, the materials are subjected to friction, collision and the like in the separation chamber 11 to complete separation, sand removal and polishing treatment; after the batch materials are separated, sand cleaned and polished, the rotation direction is changed, the materials are sent to the discharging cavity end under the guidance of the spiral guide rib at the outlet end, and the materials leave the material separating mechanism through the material outlet 122.
As shown in figure 1, the device can be placed underground, and the upper end of the device is covered with a sound insulation layer, so that noise pollution is reduced, and environment-friendly production is realized.
The above-mentioned features are merely for describing preferred embodiments of the present invention and may be arbitrarily combined to form a plurality of embodiments of the present invention.
The utility model is described above with reference to the accompanying drawings, it is obvious that the specific implementation of the utility model is not limited by the above-mentioned manner, and it is within the scope of the utility model to adopt various insubstantial modifications of the inventive concept and solution, or to apply the inventive concept and solution directly to other applications without modification.

Claims (10)

1. The utility model provides a material processing device, includes feed mechanism, material separating mechanism and conveying mechanism, its characterized in that: the feeding mechanism, the material separating mechanism, the material collector, the shakeout guide mechanism and the conveying mechanism are sequentially arranged according to the material running direction; the material separating mechanism is of a rotary separating cylinder structure, the feeding mechanism is arranged at one end corresponding to the rotary separating cylinder structure, the other end of the rotary separating cylinder structure is provided with a discharging cavity, a material outlet is formed in the outer edge of the discharging cavity, the material collector is arranged below the discharging cavity, the upper portion of the shakeout material guide mechanism is arranged at a lower port corresponding to the material collector, and the lower portion of the shakeout material guide mechanism is arranged corresponding to the conveying mechanism.
2. The material handling apparatus of claim 1, wherein: the material outlet is a group of discharge holes which are uniformly distributed on the outer edge wall of the discharge cavity.
3. The material handling apparatus of claim 1, wherein: and a dust hood structure for collecting dust in a centralized manner is arranged on the periphery above the discharge cavity.
4. The material handling apparatus of claim 1, wherein: the outer end of the discharging cavity is provided with a baffle or a seal plate for preventing the materials from directly separating out without a material outlet.
5. The material handling apparatus of claim 1, wherein: conveying mechanism includes that conveyer belt and material store the storehouse, and the lower extreme of conveyer belt corresponds shakeout guide mechanism and sets up, and the storehouse setting is stored to the upper end of conveyer belt corresponding material.
6. The material handling apparatus of claim 1, wherein: the shakeout material guide mechanism is a perforated inclined plate structure which is obliquely arranged.
7. The material handling apparatus of claim 1, wherein: the rotary separating cylinder structure comprises a cylinder body and a driving structure used for driving the cylinder body to rotate, a lining plate is arranged on the inner wall of the cylinder body, and a material guide rib used for lifting materials in the cylinder is arranged on the lining plate.
8. The material handling apparatus of claim 1, wherein: the outer edge of the discharge cavity is provided with a medium outlet, and the medium outlet is provided with an openable plug.
9. The material handling apparatus of claim 7, wherein: the one end of barrel is equipped with feed structure, and feed structure links to each other with feed mechanism, and feed structure is little big-end-inside-out's toper section of thick bamboo structure, and the inner edge of toper section of thick bamboo structure can be dismantled with barrel one end edge and link to each other, and the inner edge of ejection of compact cavity can be dismantled with barrel other end edge and link to each other.
10. The material handling apparatus of claim 7, wherein: the material guiding ribs comprise three parts, namely a group of straight guide ribs arranged in the middle of the barrel body along the axial direction of the barrel body and end part spiral guide ribs arranged at two end openings in the barrel body.
CN202121732155.6U 2021-07-28 2021-07-28 Material processing device Active CN215612381U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121732155.6U CN215612381U (en) 2021-07-28 2021-07-28 Material processing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121732155.6U CN215612381U (en) 2021-07-28 2021-07-28 Material processing device

Publications (1)

Publication Number Publication Date
CN215612381U true CN215612381U (en) 2022-01-25

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ID=79892980

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202121732155.6U Active CN215612381U (en) 2021-07-28 2021-07-28 Material processing device

Country Status (1)

Country Link
CN (1) CN215612381U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113369025A (en) * 2021-07-28 2021-09-10 安徽新宁装备股份有限公司 Material processing device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113369025A (en) * 2021-07-28 2021-09-10 安徽新宁装备股份有限公司 Material processing device

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