CN215542025U - Automatic paint spraying robot system for hub - Google Patents
Automatic paint spraying robot system for hub Download PDFInfo
- Publication number
- CN215542025U CN215542025U CN202121481779.5U CN202121481779U CN215542025U CN 215542025 U CN215542025 U CN 215542025U CN 202121481779 U CN202121481779 U CN 202121481779U CN 215542025 U CN215542025 U CN 215542025U
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- 238000005507 spraying Methods 0.000 title claims abstract description 50
- 239000003973 paint Substances 0.000 title claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 31
- 238000010422 painting Methods 0.000 claims abstract description 23
- 239000007921 spray Substances 0.000 claims abstract description 13
- 230000033001 locomotion Effects 0.000 claims abstract description 5
- 239000002966 varnish Substances 0.000 claims description 5
- 230000007704 transition Effects 0.000 claims description 4
- 230000001681 protective effect Effects 0.000 claims description 2
- 238000001035 drying Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 3
- 238000003912 environmental pollution Methods 0.000 abstract description 2
- 238000010438 heat treatment Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 abstract description 2
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 4
- 239000007789 gas Substances 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007591 painting process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
The application discloses automatic painting robot system of wheel hub, including spraying room and the mechanism that sprays paint, spraying room one end is equipped with the feed gate, and the other end is equipped with the discharge gate, and the pay-off guide rail extends outside the discharge gate by the feed gate, and feeding mechanism is including removing the slider and setting up the wheel hub fixing device on removing the slider, removes the slider and cooperates and follow the motion of pay-off guide rail under drive arrangement's drive with the pay-off guide rail, and the mechanism that sprays paint includes the shower nozzle that is connected with the paint pipeline. Utilize feeding mechanism to move on the track and carry the wheel hub that will treat the spraying to the mechanism department that sprays paint, but spraying position automatically regulated to suitable position, wheel hub rotates under the drive of carousel in the spraying process, and the spraying is more even, when spraying the internal surface, drives the carousel rotation by adjusting the stand, carries out angular adjustment, can accomplish the internal surface spraying. After spraying, the paint is sent to a paint baking room for heating and baking, so that the drying of the paint is promoted, the efficiency is improved, harmful gas is treated, and the influence on a human body and the environmental pollution are reduced.
Description
Technical Field
The utility model relates to the technical field of automobile hub paint spraying, in particular to an automatic paint spraying robot system for a hub.
Background
Hub, also known as rim, i.e. the part of the tyre with its inner contour in the shape of a cylinder for supporting the tyre and centrally mounted on a shaft, are common hub for car wheels, both steel and aluminium alloy. After the automobile hub is die-cast and molded, a product needs to be painted, most of the existing wheel hub painting is carried out manually, and a plurality of spray guns are fixed at certain positions in a paint spraying chamber to paint the wheel hub; the uniformity of the paint spraying cannot be guaranteed, and some automatic paint spraying equipment is troublesome to adjust and operate and has lower working efficiency.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the application provides an automatic painting robot system for hubs, which is good in painting effect, simple in painting operation and high in efficiency.
In order to achieve the purpose, the technical scheme adopted by the application is as follows:
the utility model provides an automatic painting robot system of wheel hub, includes the spraying room and the mechanism that sprays paint, spraying room one end is equipped with the feed gate, and the other end is equipped with the discharge gate, and outside the pay-off guide rail extended to the discharge gate by the feed gate is outward, and feeding mechanism moved slider and pay-off guide rail cooperation and moved along the pay-off guide rail under drive arrangement's drive including removing slider and the wheel hub fixing device of setting on removing the slider, the mechanism that sprays paint includes the shower nozzle that is connected with the paint pipeline.
Wheel hub fixing device includes the support post, adjust stand and carousel, the symmetry is equipped with two first fixed plates and two second fixed plates on the first support post, first fixed plate passes through the bearing and connects the worm, the worm is connected with the angle modulation gear motor of first fixed plate one side, the second fixed plate passes through the bearing and links the pivot, be located and install the worm wheel in the pivot between two second fixed plates, worm wheel and worm mesh, the worm wheel top is fixed with the regulation stand, it is equipped with rotatory gear motor to adjust the stand top, rotatory gear motor drives the carousel and rotates, be equipped with fixed wheel hub's connecting bolt pole on the carousel.
And a flexible protective sleeve is arranged between the supporting upright post and the adjusting upright post and used for protecting the angle adjusting speed reducing motor and the worm and gear structure.
The supporting upright posts or the movable sliding blocks are connected with the guide sleeves, the guide rods are fixedly connected with the bottom surface or the inner wall of the spraying room, and the guide sleeves are connected with the guide rods in a sliding mode. The guide sleeve moves along the guide rod, so that the whole feeding mechanism is guided, and the structure is more stable.
The paint spraying mechanism comprises a Y-direction track and a Y-direction sliding block matched with the Y-direction track, an X-direction adjusting cylinder is fixed with the Y-direction sliding block, a piston rod of the X-direction adjusting cylinder is connected with the mechanical arm through a connecting piece, and a spray head is fixed at the output end of the mechanical arm.
The paint spraying mechanism comprises a Y-direction track and a Y-direction sliding block matched with the Y-direction track, the X-direction track is fixed with the Y-direction sliding block, the X-direction track is provided with the X-direction sliding block, the X-direction sliding block moves along the X-direction track, one end of the mechanical arm is connected with the X-direction sliding block, and the other end of the mechanical arm is connected with the spray head.
The driving device comprises a driving motor, a chain and gears, the chain is sleeved on the gears, the driving gear is connected with a main shaft of the driving motor, and the chain is meshed with the movable sliding block.
Discharge door one end is equipped with the baking finish room, is equipped with the baking finish track in the baking finish room, removes slider and baking finish track cooperation and follows the baking finish track motion, is equipped with infrared ray baking finish lamp in the baking finish room.
The spraying room and the baking finish room are provided with vent pipes and air outlet pipes, each vent pipe is provided with a one-way air inlet valve, and the air outlet pipes are connected with the filter room.
And a transition track is arranged between the baking varnish track and the feeding track.
The utility model has the beneficial effects that: the wheel hub to be painted is fixed on the feeding mechanism, the feeding mechanism moves on the rail to convey the wheel hub to be painted to the corresponding painting mechanism, the position on the painting mechanism can be automatically adjusted to a proper position, the upper portion of the wheel hub is painted, the wheel hub rotates under the driving of the rotary table in the painting process, the painting is more uniform, when the inner surface is painted, the rotary table is driven to rotate by the adjusting upright column, the angle is adjusted, and the inner surface painting can be completed. After spraying, the paint is sent to a paint baking room for heating and baking, so that the drying of the paint is promoted, the efficiency is improved, and meanwhile, harmful gases are treated, and the influence on a human body and the environmental pollution are reduced.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without inventive exercise.
Fig. 1 is a schematic structural diagram of an automatic hub painting robot system.
Fig. 2 is an enlarged view of a portion a in fig. 1.
Fig. 3 is a schematic overall structure diagram of the automatic hub painting robot system.
Fig. 4 is a first structural schematic diagram of the painting mechanism.
Fig. 5 is a second structural schematic diagram of the painting mechanism.
In the figure: 1 spraying room, 101 feeding door, 102 discharging door, 103 ventilating pipe, 104 exhausting pipe, 2 feeding mechanism, 201 moving slide block, 202 supporting upright post, 203 worm wheel, 204 first fixing plate, 205 second fixing plate, 206 rotating shaft, 207 angle adjusting speed reducing motor, 208 flexible protecting cover, 209 worm, 210 adjusting upright post, 211 rotating speed reducing motor, 212 turntable, 213 connecting bolt rod, 3 paint spraying mechanism, 301Y-direction track, 302Y-direction slide block, 303X-direction track, 304X-direction slide block, 305 mechanical arm, 306 nozzle, 307 stepping motor, 308 coupler, 309 tailstock, 310 cylinder, 311 connecting piece, 4 feeding guide rail, 5 guide rod 5, 6 guide sleeve, 7 driving device, 701 chain, 702 gear, 8 baking finish room, 801 outlet, 802 ventilating pipe, 803 exhausting pipe, 804 infrared baking finish lamp, 9 transition track, 10 baking finish track.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
Referring to fig. 1-3, an automatic hub paint spraying robot system comprises a spraying room 1 and a paint spraying mechanism 3, wherein one end of the spraying room 1 is provided with a feeding door 101, the other end of the spraying room is provided with a discharging door 102, a feeding guide rail 4 extends out of the discharging door 102 from the feeding door 101, the feeding mechanism 2 comprises a movable sliding block 201 and a hub fixing device arranged on the movable sliding block 201, the movable sliding block 201 is matched with the feeding guide rail 4 and moves along the feeding guide rail 4 under the driving of a driving device 7, and the paint spraying mechanism 3 comprises a spray head 306 connected with a paint pipeline. The wheel hub fixing device comprises a supporting upright 202, an adjusting upright 210 and a rotary table 212, wherein two first fixing plates 204 and two second fixing plates 205 are symmetrically arranged on the first supporting upright 202, the first fixing plates 204 are connected with a worm 209 through bearings, the worm 209 is connected with an angle adjusting speed reducing motor 207 on one side of the first fixing plates 204, the second fixing plates 205 are connected with a rotary shaft 206 through bearings, a worm wheel 203 is mounted on the rotary shaft 206 between the two second fixing plates 205, the worm wheel 203 is meshed with the worm 209, the top of the worm wheel 203 is fixed with the adjusting upright 210, the top of the adjusting upright 210 is provided with a rotary speed reducing motor 211, the rotary speed reducing motor 211 drives the rotary table 212 to rotate, and the rotary table 212 is provided with a bolt connecting rod 213 for fixing a wheel hub. The hub to be painted is fixed to the turntable 212 by a connecting bolt shaft 213, and the turntable 212 is driven to rotate by the operation of the rotary speed reduction motor 211 during painting. The angle adjustment gear motor 207 drives the worm 209 to rotate when working, thereby driving the worm wheel 203 to rotate, changing the angle of the adjustment upright column 210 and facilitating the spraying.
In this embodiment, a flexible protection sleeve 208 is arranged between the support column 202 and the adjustment column 210, and the flexible protection sleeve 208 does not affect the movement of the adjustment column 210 and protects the angle adjustment speed reduction motor 207 and the worm 209 structure of the worm wheel 203.
In this embodiment, the supporting column 202 or the movable slider 201 is connected to the guide sleeve 6, the guide rod 5 is fixedly connected to the bottom surface or the inner wall of the spray booth 1, and the guide sleeve 6 is slidably connected to the guide rod 5. The guide sleeve 6 moves along the guide rod 5, so that the whole feeding mechanism 2 is guided, and the structure is more stable.
In this embodiment, the driving device 7 includes a driving motor, a chain 701 and gears 702, the chain 701 is sleeved on the plurality of gears 702, one of the gears 702 is a driving wheel, the other is a driven wheel, the driving wheel is connected with a main shaft of the driving motor, and the chain 701 is engaged with teeth on the moving slider 201. When the driving motor works, the driving wheel rotates and drives the driven wheel to work, and the driving chain 701 moves so as to drive the driving wheel to move on the feeding guide rail 4 in a sliding manner.
The paint spraying mechanism 3 may include a Y-direction rail 301 and a Y-direction slider 302 engaged with the Y-direction rail 301, as shown in fig. 4, an X-direction rail 303 is fixed to the Y-direction slider 302, an X-direction slider 304 is disposed on the X-direction rail 303, the X-direction slider 304 moves along the X-direction rail 303, and one end of a mechanical arm 305 is connected to the X-direction slider 304 and the other end is connected to a spray head 306. The stepping motor 307 is connected to a tailstock 309 of the Y-direction rail 301 via a coupling 308, and the stepping motor 307 drives the Y-direction slider 302 to move on the Y-direction rail 301. Similarly, the X-direction slider 304 is driven by a motor to move along the X-direction rail 303.
In addition, as shown in fig. 5, the painting mechanism 3 may further include a Y-direction rail 301 and a Y-direction slider 302 engaged with the Y-direction rail 301, an X-direction adjusting cylinder 310 is fixed to the Y-direction slider 302, a piston rod of the X-direction adjusting cylinder 310 is connected to a mechanical arm 305 through a connecting member 311, a nozzle 306 is fixed to an output end of the mechanical arm 305, and the adjustment in the X direction is controlled by the cylinder 310.
In this embodiment, one end of the discharging door 102 is provided with a baking finish house 8, a baking finish track 10 is arranged in the baking finish house 8, the movable sliding block 201 is matched with the baking finish track 10 and moves along the baking finish track 10, and an infrared baking finish lamp 804 is arranged in the baking finish house 8. A transition track 9 is arranged between the baking varnish track 10 and the feeding guide rail 4, and the baking varnish track 10 is separated from the feeding guide rail 4, so that the movement of the wheel hub can be conveniently controlled according to the paint spraying and baking varnish process. After the hub finishes spraying paint in the paint spraying room, the hub is transferred to the paint baking room 8 for baking paint, and after the hub is dried, the feeding mechanism 2 is conveyed out from the outlet 801 and enters the next procedure. The spraying room 1 and the baking finish room 8 are provided with air pipes 103 and 802 and air outlet pipes 104 and 803, each air pipe 103 and 802 is provided with a one-way air inlet valve, and the air outlet pipes 104 and 803 are connected with the filter room. The air ducts 103, 802 may be arranged in layers on the walls of the baking finish booth 8, and room temperature air or heated air is introduced into the baking finish booth 8 to promote air flow and accelerate drying of the painted surface. The gas outlet pipes 104 and 803 are connected to the filtration chamber, and the gas containing the harmful substances is discharged after being treated in the filtration chamber. Can ensure no pollution to the working environment and avoid damaging the health of the personnel.
The wheel hub machining device is reasonable in structural design, can be used for simultaneously spraying paint and simultaneously baking in multiple stations, improves the wheel hub machining efficiency, is easy to realize the automation of wheel hub machining, and reduces the influence of the paint spraying operation on the health of personnel and the environment.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (10)
1. The utility model provides an automatic painting robot system of wheel hub, includes spraying room and the mechanism of spraying paint, its characterized in that: spraying room one end is equipped with the feed gate, and the other end is equipped with the discharge gate, and outside the pay-off guide rail extended to the discharge gate by the feed gate, feeding mechanism was including removing slider and the wheel hub fixing device of setting on removing the slider, removed slider and pay-off guide rail cooperation and moved along the pay-off guide rail under drive arrangement's drive, the mechanism of spraying paint includes the shower nozzle that is connected with the paint pipeline.
2. The automated wheel hub painting robot system of claim 1, wherein: wheel hub fixing device includes the support post, adjust stand and carousel, the symmetry is equipped with two first fixed plates and two second fixed plates on the first support post, first fixed plate passes through the bearing and connects the worm, the worm is connected with the angle modulation gear motor of first fixed plate one side, the second fixed plate passes through the bearing and links the pivot, be located and install the worm wheel in the pivot between two second fixed plates, worm wheel and worm mesh, the worm wheel top is fixed with the regulation stand, it is equipped with rotatory gear motor to adjust the stand top, rotatory gear motor drives the carousel and rotates, be equipped with fixed wheel hub's connecting bolt pole on the carousel.
3. The automated wheel hub painting robot system of claim 2, wherein: and a flexible protective sleeve is arranged between the supporting upright post and the adjusting upright post.
4. A robotic wheel hub paint spraying system as claimed in any one of claims 1 to 3, wherein: the supporting upright posts or the movable sliding blocks are connected with the guide sleeves, the guide rods are fixedly connected with the bottom surface or the inner wall of the spraying room, and the guide sleeves are connected with the guide rods in a sliding mode.
5. A robotic wheel hub paint spraying system as claimed in any one of claims 1 to 3, wherein: the paint spraying mechanism comprises a Y-direction track and a Y-direction sliding block matched with the Y-direction track, an X-direction adjusting cylinder is fixed with the Y-direction sliding block, a piston rod of the X-direction adjusting cylinder is connected with the mechanical arm through a connecting piece, and a spray head is fixed at the output end of the mechanical arm.
6. A robotic wheel hub paint spraying system as claimed in any one of claims 1 to 3, wherein: the paint spraying mechanism comprises a Y-direction track and a Y-direction sliding block matched with the Y-direction track, the X-direction track is fixed with the Y-direction sliding block, the X-direction track is provided with the X-direction sliding block, the X-direction sliding block moves along the X-direction track, one end of the mechanical arm is connected with the X-direction sliding block, and the other end of the mechanical arm is connected with the spray head.
7. The automated wheel hub painting robot system of claim 1, wherein: the driving device comprises a driving motor, a chain and gears, the chain is sleeved on the gears, the driving gear is connected with a main shaft of the driving motor, and the chain is meshed with the movable sliding block.
8. The automated wheel hub painting robot system of claim 1, wherein: discharge door one end is equipped with the baking finish room, is equipped with the baking finish track in the baking finish room, removes slider and baking finish track cooperation and follows the baking finish track motion, is equipped with infrared ray baking finish lamp in the baking finish room.
9. The automated wheel hub painting robot system of claim 8, wherein: the spraying room and the baking finish room are provided with vent pipes and air outlet pipes, each vent pipe is provided with a one-way air inlet valve, and the air outlet pipes are connected with the filter room.
10. The automated wheel hub painting robot system of claim 8, wherein: and a transition track is arranged between the baking varnish track and the feeding track.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121481779.5U CN215542025U (en) | 2021-06-30 | 2021-06-30 | Automatic paint spraying robot system for hub |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121481779.5U CN215542025U (en) | 2021-06-30 | 2021-06-30 | Automatic paint spraying robot system for hub |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215542025U true CN215542025U (en) | 2022-01-18 |
Family
ID=79822466
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121481779.5U Active CN215542025U (en) | 2021-06-30 | 2021-06-30 | Automatic paint spraying robot system for hub |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215542025U (en) |
-
2021
- 2021-06-30 CN CN202121481779.5U patent/CN215542025U/en active Active
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