SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that the full-automatic blanking device suitable for cylindrical strip-shaped materials is provided aiming at the defects of the prior art, so that the mechanical full-automatic blanking is realized, the manual delivery feeding cost is reduced, the production efficiency is greatly improved, the mass production is facilitated, and the manual labor intensity is reduced.
In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a full-automatic applicable glassware down in cylindricality strip material, a serial communication port, which comprises a frame, be equipped with storage module, delivery module, blanking module in the frame, delivery module is located between storage module and the blanking module and transports the material to the blanking module from storage module along effective direction of transportation, blanking module is including placing in delivery module tip and can accomodate automatically, the toper blanking dish of arrangement material and the first servo motor who links with toper blanking dish, toper blanking dish uses self central line to have a plurality of groups to hold the material shape chamber of imitating of material as center periphery equipartition, toper blanking dish the central axis uses vertical downward direction to be the setting of half right angle slope for the limit of starting, toper blanking dish can be around self central line rotary motion under first servo motor's drive, the frame is located toper blanking dish and keeps away from delivery module's one end and is located toper blanking dish below and is equipped with the blanking hole that material shape chamber intermittent type nature switched on The generating line of one side of the conical blanking disc, which is close to the delivery module, is parallel to the central axis of the delivery module, and the generating line of one side of the conical blanking disc, which is close to the blanking hole, is parallel to the axial line of the blanking hole.
By adopting the technical scheme, the automatic blanking machine is not only suitable for crab sticks, but also suitable for materials which have cylindrical, conical and square cross sections and are strip-shaped, and aiming at the materials, the automatic blanking machine can realize mechanical full-automatic blanking, reduce the cost of manual delivery and feeding, greatly improve the production efficiency, contribute to mass production and reduce the labor intensity of workers; wherein toper blanking plate mainly has two aspects to be used, on the one hand, the shape chamber is imitated to collocation multiunit material, can realize accomodating to the material, the arrangement, realize single orderly unloading, processes such as the follow-up packing of being convenient for, on the other hand, the appearance sets up and is the toper, and both sides generating line is parallel with delivery module axis, blanking hole axis respectively, then can realize turning to the transportation, turn to the material direction of transportation of horizontal direction to following vertical direction, and then the material is under the effect of self gravity, can be more quick through blanking hole, the unloading of being convenient for.
The above-mentioned full-automatic glassware down that is applicable to cylindricality strip material can further set up to: the frame is located the toper blanking dish and keeps away from the one end of sending the module and is located toper blanking dish top and is equipped with the bucket material mechanism that can switch on with material profile modeling chamber intermittent type nature.
By adopting the technical scheme, the material can be smoothly separated from the material profiling cavity by the barrel material mechanism, the blanking accuracy is improved, and the working performance of the blanking module is improved.
The above-mentioned full-automatic glassware down that is applicable to cylindricality strip material can further set up to: the bucket material mechanism includes that the bucket material pole that sets up with the blanking hole is coaxial and be located toper blanking dish top, the linkage of bucket material pole has belt pulley assembly, the bucket material pole can be followed blanking hole axis direction and be reciprocal linear motion under the drive of belt pulley assembly, be equipped with the stroke adjustment assembly that adjustable bucket material pole is located the effective bucket material stroke of material profile modeling intracavity between bucket material pole and the belt pulley assembly.
The above-mentioned full-automatic glassware down that is applicable to cylindricality strip material can further set up to: the stroke adjusting assembly comprises a connecting block detachably connected with the barrel material rod, a first fixing block is detachably connected with the connecting block, and the first fixing block is linked with the belt pulley assembly relative to the other end connected with the connecting block.
By adopting the technical scheme, the stroke adjusting assembly mainly plays two roles, on one hand, the adaptability is improved, the effective barrel material stroke of the barrel material rod in the material profiling cavity can be adjusted according to actual conditions, on the other hand, the blanking work is ensured to be finished, and the material is prevented from being adhered in the material profiling cavity.
The above-mentioned full-automatic glassware down that is applicable to cylindricality strip material can further set up to: the periphery of the conical blanking disc is provided with a shielding cover capable of preventing materials from falling from the material profiling cavity.
By adopting the technical scheme, the conical material dropping disc is conical, so the shielding cover is arranged to prevent the material from flying out of the material profiling cavity, and the situations of empty package and the like are avoided.
The above-mentioned full-automatic glassware down that is applicable to cylindricality strip material can further set up to: the storage module includes inside hollow storage vat, the storage vat middle part is equipped with the rotatory centrifugal disk that articulates in the frame and can the rotation and with the second servo motor of rotatory centrifugal disk linkage, the storage vat internal peripheral is located rotatory centrifugal disk periphery ring and establishes orderly material way, rotatory centrifugal disk makes the rotation and drives the material and remove to the orderly material way around self articulated department under the drive of second servo motor, the storage vat is equipped with the discharge gate that can switch on orderly material way and delivery module, rotatory centrifugal disk the central axis is acute angle and the tip that is close to the storage vat on the rotatory centrifugal disk towards discharge gate lopsidedness setting with storage vat the central axis, the storage vat is located discharge gate one side and is located orderly material way top and is equipped with the single material processing mechanism that can ensure single pay-off in proper order.
Adopt above-mentioned technical scheme, the storage vat in the storage module is mainly used for short-time storage material, then rotatory centrifugal disc carries out the rotation under servo motor's drive, the material is got rid of to the preface material under the effect of centrifugal force and says, the preface material is said and is then transported the material to the discharge gate department before in the next process, further rotatory centrifugal disc sets up for the slope, can be better get rid of the material to the one end of keeping away from the discharge gate of single material processing mechanism, and single material processing mechanism is being directed against many, the condition such as part overlaps is handled, ensure that single material transports in order to discharge gate department in proper order, next carry to the blanking module via delivering the module, the blanking module is discharged the material in proper order again, whole process not only possesses the automation, and still can arrange in order the material automatically, ensure in order unloading in proper order.
The above-mentioned full-automatic glassware down that is applicable to cylindricality strip material can further set up to: the single material processing mechanism comprises a first material removing plate and a second material removing plate, stacked materials are removed along the axis direction of the storage barrel, redundant materials are removed along the direction perpendicular to the axis direction of the storage barrel, the first material removing plate and the second material removing plate are respectively installed on the storage barrel, are located above the material channel and are arranged on one side of the discharge port, a first directional gap area through which a single material can movably pass is arranged between the first material removing plate and the material channel along the axis direction of the storage barrel, a second directional gap area through which a single material can movably pass is arranged on the second material removing plate along the direction perpendicular to the axis direction of the storage barrel by taking the center line of the storage barrel as the center, and the second material removing plate is linked with a displacement adjusting mechanism capable of adjusting the installation position of the second material removing plate relative to the material channel.
By adopting the technical scheme, the single material processing mechanism mainly plays a role in processing multiple materials, partial overlapping and the like, and ensures that the single materials are sequentially and orderly transported to the discharge port; the first material removing plate and the first direction gap area are used for removing stacked materials in multiple layers along the axis direction of the storage barrel and only one layer is left, and the second material removing plate and the second direction gap area are used for removing a plurality of arranged materials in the direction perpendicular to the axis direction of the storage barrel and only one material is left, so that under the mutual matching of the first material removing plate, the first direction gap area, the second material removing plate and the second direction gap area, only a single material can be ensured to pass through the discharge port at a single time, the follow-up clamping stagnation is avoided, and the storage and the arrangement are facilitated.
The above-mentioned full-automatic glassware down that is applicable to cylindricality strip material can further set up to: the displacement adjusting mechanism comprises a quick-release linkage block which is fixedly connected with the second material removing plate relatively, a second fixed block is arranged on the edge of the storage vat corresponding to the quick-release linkage block, a plurality of groups of long groove-shaped quick-release holes are formed in the quick-release linkage block corresponding to the second fixed block, and the quick-release linkage block is detachably connected with the second fixed block through the long groove-shaped quick-release holes.
By adopting the technical scheme, the displacement adjusting mechanism is used for adjusting the size of the second direction gap area according to the actual condition, so that the cylindrical strip-shaped materials with various specifications are adapted, and the adaptability is improved; the mounting position of the second material removing plate is determined according to actual conditions mainly by using the elongated slot type quick-release hole, and then the elongated slot type quick-release hole is fixedly connected with the second fixing block.
The above-mentioned full-automatic glassware down that is applicable to cylindricality strip material can further set up to: the delivery module includes two sets of deflectors of installing in the frame and relative setting, deflector one end is towards discharge gate, other end towards blanking module, is equipped with the mobile material guide clearance region that passes of material between two sets of deflectors, the frame is located the regional department of material guide clearance and arranges the deflector below in and is equipped with a plurality of groups transmission band, and every group transmission band links respectively has third servo motor, but the deflector linkage has a plurality of groups sensor subassembly of gap value between the adjacent two sets of materials of automated inspection.
By adopting the technical scheme, the delivery module mainly has two functions, on one hand, materials in the storage module are delivered to the blanking module along the effective transportation direction for blanking, and on the other hand, the gap value between two adjacent groups of materials can be automatically controlled by matching the sensor assembly, the transmission belt and the third servo motor, wherein the gap value is controlled to prevent two or more materials from being mixed in a single material profiling cavity, ensure that the single material profiling cavity contains the single material, and contribute to the processes of packaging subsequent materials and the like; the main control principle is that the sensor assembly automatically detects the intermittent values of two adjacent groups of materials and feeds the intermittent values back to the third servo motor, and each servo motor adjusts the transmission belt linked with the servo motor in real time according to the signal value, so that the gap value between the two adjacent groups of materials can be adjusted.
The above-mentioned full-automatic glassware down that is applicable to cylindricality strip material can further set up to: two sets of deflectors are equipped with respectively towards the one end of discharge gate and arrange the intraoral drainage plate of discharge gate in, and two sets of drainage plates set up towards outside slope respectively.
By adopting the technical scheme, the drainage plate mainly plays a guiding role, so that materials can enter the delivery module through the discharge hole conveniently.
The present invention will be described in further detail with reference to the accompanying drawings and examples.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 5, a fully automatic feeder suitable for cylindrical strip-shaped materials includes a frame 1, wherein a storage module 2, a delivery module 3, and a blanking module 4 are disposed on the frame 1, the delivery module 3 is disposed between the storage module 2 and the blanking module 4 and transports materials from the storage module 2 to the blanking module 4 along an effective transportation direction, the storage module 2 includes a storage barrel 21 with a hollow interior, a rotating centrifugal disc 22 hinged to the frame 1 and capable of rotating is disposed in the middle of the storage barrel 21, and a second servo motor (not shown in the figure) is coupled to the rotating centrifugal disc 22, an ordered material channel 24 is annularly disposed on the periphery of the rotating centrifugal disc 22 on the inner periphery of the storage barrel 21, the rotating centrifugal disc 22 rotates around the hinged position under the driving of the second servo motor and drives the materials to move to the ordered material channel 24, the storage barrel 21 is provided with a discharge port 211 capable of communicating the ordered material channel 24 and the delivery module 3, the central axis of the rotating centrifugal disc 22 and the central axis of the material storage barrel 21 form an acute angle, the end part of the rotating centrifugal disc 22 close to the material storage barrel 21 is inclined towards one side of the material outlet 211, and a single material processing mechanism capable of ensuring single material feeding in sequence is arranged above the material storage barrel 21 which is located on one side of the material outlet 211 and located on the material sequencing channel 24.
The single material processing mechanism comprises a first material removing plate 25 for removing stacked materials along the axial direction of the storage barrel 21 and a second material removing plate 26 for removing redundant materials along the direction perpendicular to the axial direction of the storage barrel 21, the first material removing plate 25 and the second material removing plate 26 are respectively installed on the storage barrel 21 and are positioned above the material sequencing channel 24 and are arranged on one side of the discharge port 211, a first directional gap area 251 through which a single material can movably pass is arranged between the first material removing plate 25 and the material sequencing channel 24 along the axial direction of the storage barrel 21, a second directional gap area 261 through which a single material can movably pass is arranged between the second material removing plate 26 and the storage barrel 21 along the direction perpendicular to the axial direction of the storage barrel 21 by taking the center line of the storage barrel 21 as the center, and a displacement adjusting mechanism for adjusting the installation position of the second material removing plate 26 relative to the material sequencing channel 24 is linked with the second material removing plate 26. The displacement adjusting mechanism comprises a quick-release linkage block 27 which is relatively fixedly connected with the second material removing plate 26, a second fixing block 23 is arranged on the edge of the storage vat 21 corresponding to the quick- release linkage block 27, 2 groups of long groove-shaped quick-release holes 271 are arranged on the quick-release linkage block 27 corresponding to the second fixing block 23, and the quick-release linkage block 27 is detachably connected with the second fixing block 23 through the long groove-shaped quick-release holes 271.
The delivery module 3 comprises two groups of guide plates 31 which are arranged on the frame 1 and are arranged oppositely, one end of each guide plate 31 faces the discharge hole 211, the other end of each guide plate 31 faces the blanking module 4, a material guide gap area through which materials can movably pass is arranged between the two groups of guide plates 31, the frame 1 is positioned in the material guide gap area and is arranged below the guide plate 31, 5 groups of transmission belts 32 are arranged below the guide plate 31, each group of transmission belts 32 are respectively linked with a third servo motor 33, the guide plate 31 is linked with a plurality of groups of sensor components 34 which can automatically detect the gap value between two adjacent groups of materials, the sensor components 34 automatically detect the intermittent value of two adjacent groups of materials which are the main control principle of the gap value between two adjacent groups of materials, and then fed back to the third servo motors 33, and each servo motor adjusts the transmission belt 32 linked with the servo motor in real time according to the signal value, so that the gap value between two adjacent groups of materials can be adjusted. Two sets of deflectors 31 are equipped with the drainage plate 35 of arranging in discharge gate 211 respectively towards the one end of discharge gate 211, and two sets of drainage plate 35 set up towards the outside slope respectively.
Blanking module 4 is including arranging in the 3 tip of delivery module and can accomodate automatically, arrange the toper charging tray 41 of material in order and the first servo motor (not shown in the figure) of toper charging tray 41 linkage, toper charging tray 41 uses self central line to have a plurality of groups to hold the material shape chamber 43 of imitating of material as center periphery equipartition, toper charging tray 41 the central axis uses vertical downward direction to be the setting of half right angle slope for the limit of starting, toper charging tray 41 can be around self central line rotary motion under first servo motor's drive, frame 1 is located toper charging tray 41 and keeps away from the one end of delivery module 3 and is located toper charging tray 41 below and is equipped with the blanking hole 44 that can switch on with material shape chamber 43 intermittent type nature. The periphery of the conical blanking disc 41 is provided with a shielding cover 42 which can prevent the materials from falling from the material profiling cavity 43.
The frame 1 is located the toper charging tray 41 and keeps away from the one end of sending module 3 and is located toper charging tray 41 top and is equipped with the feed barrel mechanism 5 that can communicate with material profiling chamber 43 intermittent type nature. The barrel material mechanism 5 comprises a barrel material rod 51 which is coaxially arranged with the blanking hole 44 and is positioned above the conical blanking disc 41, the barrel material rod 51 is linked with a belt pulley component 52, the barrel material rod 51 can do reciprocating linear motion along the axial direction of the blanking hole 44 under the driving of the belt pulley component 52, and a stroke adjusting component capable of adjusting the effective barrel material stroke of the barrel material rod 51 in the material profiling cavity 43 is arranged between the barrel material rod 51 and the belt pulley component 52. The stroke adjusting assembly comprises a connecting block 53 detachably connected with the barrel material rod 51, the connecting block 53 is detachably connected with a first fixing block 23, and the other end, opposite to the connecting block 53, of the first fixing block 23 is linked with the belt pulley assembly 52.
The working principle is as follows: the rotating centrifugal disc 22 is driven by the second servo motor to rotate, the materials are thrown to the material ordering channel 24 under the action of centrifugal force, the material ordering channel 24 transports the materials to the material outlet 211 (at the same time, under the mutual cooperation of the first material removing plate 25, the first direction gap area 251, the second material removing plate 26 and the second direction gap area 261, it is ensured that only a single material passes through the material outlet 211 at a single time), the materials enter the material guiding gap area through the drainage plate 35, and a plurality of transmission belts 32 arrive at the material imitation cavities 43 in the conical material dropping plate 41 in sequence (at the same time, the sensor assembly 34, the transmission belts 32 and the third servo motor 33 are matched to automatically control the gap value between two adjacent groups of materials, prevent two or more materials from being mixed in the single material imitation cavity 43, it is ensured that a single material is contained in the single material imitation cavity 43, and the main control principle of the gap value between two adjacent groups of materials, namely the sensor assembly 34 automatically detects the intermittent type of the two adjacent materials The value is fed back to the third servo motor 33, each servo motor adjusts the transmission belt 32 linked with the servo motor in real time according to the signal value, so that the gap value between two adjacent groups of materials can be adjusted), the conical blanking disc 41 rotates under the driving of the first servo motor, then the materials fall into the blanking hole 44 under the pushing of the barrel material rod 51, and the blanking work is completed, wherein the materials are not limited to crab sticks, but also can be suitable for materials with cylindrical, conical, square cross sections and the like and strip shapes.