SUMMERY OF THE UTILITY MODEL
Aiming at the problems, the utility model provides a mold for producing an EPS packaging lining of a double-seal refrigerator, which aims to solve the problems in the background technology.
In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a mould is used in production of dual containment refrigerator EPS packing lining, includes the mould that moves and mould admittedly, admittedly the mould all around the side be provided with the bottom plate that moves the corresponding laminating of mould bottom medial surface, the bottom plate top is provided with the die block, it is provided with the packing lining to move between mould and the die block, it is provided with the apron to move the mould top surface, the apron surface is provided with a plurality of cylinders, the cylinder outside is provided with a plurality of spray guns, and the spray gun bottom runs through the apron, and the apron top surface still is provided with a plurality of thimbles, and the thimble runs through the apron.
Furthermore, the number of the cylinders is four, the four cylinders are respectively positioned at the corners around the top of the cover plate, the cylinders penetrate through the cover plate, and the output ends of the cylinders are positioned at the inner side of the moving mold;
the cylinder output end is provided with the dog, and four dogs are in four corners of moving the mould respectively, and four dog bottoms respectively with the laminating of individual corner of packing lining top surface.
Furthermore, the overall appearance of the stop block is set to be an L-shaped bent plate, the bent part of the stop block is provided with a flitch, the output end of the air cylinder is fixedly connected with the flitch at the bent part of the stop block, and the flitch and the stop block are integrated;
the end parts of the stop blocks are respectively arranged corresponding to the adjacent side walls in the moving die, and the stop blocks are positioned between the cover plate and the packaging lining.
Furthermore, a double-top lug is arranged at the center of the top surface of the bottom die, a double-hole groove is arranged at the center of the packaging lining, and the double-top lug and the double-hole groove are correspondingly buckled;
the double-hole packaging structure is characterized in that a limiting plate is arranged at the center of the inner side of the double-hole groove, the limiting plate corresponds to a buckle with the center of the double-top lug, the top surface of the limiting plate is flush with the top surface of the packaging lining, the top end of the double-top lug penetrates through the double-hole groove, and the height of the double-top lug is larger than the thickness of the packaging lining.
Furthermore, package substrate bottom both sides limit all is provided with the card strip, die block top surface both sides limit all is provided with the draw-in groove that corresponds the matching with the card strip, the die block is the same with the width and the length of packing lining.
Furthermore, the surface of the packaging lining is provided with corresponding holes, the corresponding holes are positioned on one side of the stop block, the corresponding holes are positioned on one side of the double-hole groove, the top surface of the bottom die is provided with corresponding blocks which are correspondingly matched with the corresponding holes, and the corresponding blocks are positioned on one side of the double-top convex block.
The utility model also provides a production process for producing the double-seal refrigerator EPS packaging lining, which adopts the die for producing the double-seal refrigerator EPS packaging lining, and comprises the following steps:
assembling a moving mold and a fixing mold, processing the EPS raw material, and then introducing the processed EPS raw material between the moving mold and the fixing mold through a material gun;
carrying out steam heating on the surfaces of the moving die and the fixed die so as to sinter the EPS raw material;
shaping the sintered EPS raw material in a water cooling and vacuum stabilizing mode;
and under the matching action of the cylinder and the ejector pin, demolding the molded EPS raw material to form the packaging lining.
Further, before the steam heating is carried out on the surfaces of the moving mold and the fixed mold, the EPS raw material needs to be detected, and the specific detection steps comprise:
judging whether the density and the model of the raw materials accord with the actual values of the set parameters or not;
if not, cleaning the residual EPS raw materials, and then adding the EPS raw materials which accord with the actual values of the set parameters to the input end of the material gun;
if the mold is matched with the mold, steam heating is carried out on the surfaces of the movable mold and the fixed mold.
The utility model has the technical effects and advantages that:
1. according to the utility model, the local independent space inside the moving mold and the fixed mold is realized by modifying the mold, different EPS raw materials are injected into the independent space through the material gun, and the different EPS raw materials are seamlessly fused in the modes of cross-cutting steam heating and double-sided steam heating, so that the problems of the performance and the cost of the product are solved, and the requirements of customers are met.
2. According to the utility model, the cylinders distributed at the four corners of the cover plate are respectively butted with the four corners of the top surface of the packaging liner through the four stop blocks, and the four cylinders work simultaneously, so that the packaging liner can be in a horizontal state in the mold transfer, and the condition that the packaging liner is inclined is avoided.
3. When the package liner is pushed out from the interior of the moving die through the ejector pin, the stop block of the L-shaped structure can be quickly separated from the top surface of the package liner, so that the package liner can be quickly separated from the moving die and the stop block, the quick production effect of the package liner is ensured, and the contact area between the stop block and the package liner is reduced while the strength of the stop block is enhanced by the L-shaped structure.
Additional features and advantages of the utility model will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model. The objectives and other advantages of the utility model will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The utility model provides a mold for producing an EPS packaging lining of a double-seal refrigerator, which comprises a moving mold 1 and a fixed mold 2 as shown in figure 1, wherein a bottom plate 3 correspondingly attached to the inner side surface of the bottom of the moving mold 1 is arranged on the peripheral side edge of the fixed mold 2. The movable mould 1 is covered on the top of the fixed mould 2, the peripheral side surfaces of the movable mould 1 are correspondingly flushed with the peripheral side surfaces of the fixed mould 2, and the outer side surface of the bottom plate 3 on the inner side surface of the movable mould 1 is correspondingly attached to be matched with the bottom plate 3 through the movable mould 1, so that the movable mould 1 and the fixed mould 2 are in a sealing state, EPS raw materials are prevented from flowing out of a gap between the movable mould 1 and the fixed mould 2, and the packaging lining 5 is convenient to shape and solidify inside the movable mould 1.
And a bottom die 4 is arranged at the top of the bottom plate 3. The bottom die 4 is installed at the center of the top of the bottom plate 3, and the bottom surface of the packaging lining 5 can be shaped through the bottom die 4, so that the bottom surface of the packaging lining 5 is correspondingly matched with the bottom of a household appliance, and the buffering effect of the household appliance on the surface of the packaging lining 5 is ensured. Move and be provided with packing lining 5 between mould 1 and the die block 4, 1 top surface of moving the mould is provided with apron 6, 6 surfaces of apron are provided with a plurality of cylinders 7, the cylinder 7 outside is provided with a plurality of spray guns 8, and 8 bottoms of spray guns run through apron 6. The quantity of spray gun 8 sets up to nine, and spray gun 8 installs at 6 top surfaces of apron according to 3 x 3's array order, when moving mould 1 inside addition EPS raw materials through spray gun 8, can be according to the difference of the required raw materials in each position of packing lining 5, spray gun 8 at different positions can add different EPS raw materials in the different positions in 4 tops of die block, can make the raw materials of different density fuse together, thereby make the buffering effect change at each position of packing lining 5 obvious, make seamless connection between the different raw materials, thereby reduce the resource and the energy consumption of production packing lining 5. And the top surface of the cover plate 6 is also provided with a plurality of thimbles 9, and the thimbles 9 penetrate through the cover plate 6. When the packaging liner 5 passes through the air cylinder 7 to be separated from the bottom die 4, the movable die 1 is taken down from the top of the fixed die 2, and then the packaging liner 5 is ejected out of the inner side of the movable die 1 through the ejector pins 9, so that the whole process of producing the packaging liner 5 is completed.
As shown in fig. 1, the number of the cylinders 7 is four, the four cylinders 7 are respectively located at the corners around the top of the cover plate 6, the cylinders 7 penetrate through the cover plate 6, and the output ends of the cylinders 7 are located at the inner side of the moving mold 1; the cylinders 7 distributed at the four corners of the cover plate 6 are respectively butted with the four corners of the top surface of the packaging liner 5 through the four stop blocks 10, the four cylinders 7 work simultaneously, the packaging liner 5 can be always in a horizontal state inside the moving die 1, and the situation that the packaging liner 5 inclines inside the moving die 1 is avoided.
The output end of the air cylinder 7 is provided with a stop block 10, the four stop blocks 10 are respectively arranged at four corners of the movable mould 1, and the bottom ends of the four stop blocks 10 are respectively attached to the corners of the top surface of the packaging lining 5. Illustratively, when only one air cylinder 7 works and drives the packaging lining 5 to move in the moving die 1 through the stop block 10, the packaging lining 5 inevitably deviates in the moving die 1, and extrusion force is generated between the side edge of the packaging lining 5 and the inner side wall of the moving die 1, so that the sliding friction force generated between the side edge of the packaging lining 5 and the inner side wall of the moving die 1 is increased, the sliding abrasion of the packaging lining 5 is increased, and the production of the packaging lining 5 is further influenced. The four cylinders 7 simultaneously drive the packaging lining 5 to move in the moving die 1 through the stop blocks 10, friction is generated between the side edge of the packaging lining 5 and the inner wall of the moving die 1, and compared with the inclined condition, no pressure is generated between the horizontally arranged packaging lining 5 and the inner side wall of the moving die 1 to increase the friction force, so that the production loss of the packaging lining 5 is reduced.
As shown in fig. 2 and 3, the overall shape of the stopper 10 is an L-shaped bent plate, the bent portion of the stopper 10 is provided with a patch, the output end of the cylinder 7 is fixedly connected with the patch at the bent portion of the stopper 10, and the patch and the stopper 10 are integrated; the L-shaped structure increases the strength of the stopper 10 and also reduces the contact area between the stopper 10 and the packing material 5. When the ejector pin 9 enters the moving die 1, the bottom end of the ejector pin 9 is in contact with the top surface of the packaging liner 5, and the packaging liner 5 is ejected out of the moving die 1 through the ejector pin 9, the stop block 10 of the L-shaped structure can be quickly separated from the top surface of the packaging liner 5, so that the packaging liner 5 can be quickly separated from the moving die 1 and the stop block 10, and the quick production effect of the packaging liner 5 is ensured. The end parts of the stop blocks 10 are respectively arranged corresponding to the adjacent side walls in the moving die 1, and the stop blocks 10 are positioned between the cover plate 6 and the packing lining 5.
As shown in fig. 2, 3 and 4, a double-top protrusion 11 is arranged at the center of the top surface of the bottom die 4, a double-hole groove 12 is arranged at the center of the packing lining 5, and the double-top protrusion 11 and the double-hole groove 12 are correspondingly buckled; the inboard center department of diplopore recess 12 is provided with limiting plate 13, limiting plate 13 corresponds the buckle with the center department of two top lugs 11, the top surface of limiting plate 13 flushes with the top surface of packing lining 5, two top lugs 11 top run through diplopore recess 12, and the thickness that highly is greater than packing lining 5 of two top lugs 11. When the EPS raw materials are molded inside the moving die 1, the stacking height of the EPS raw materials inside the moving die 1 is not more than the top surface of the double-top lug 11, and then the double-top lug 11 is matched with the packaging lining 5, so that a double-hole groove 12 is formed on the top surface of the packaging lining 5. Two 11 center departments of lug that push up are provided with a groove, and the EPS raw materials forms limiting plate 13 at a inslot portion, can save the quantity of EPS raw materials through two lug 11 that push up, and increase the bulk strength of packing lining 5 through limiting plate 13, and when packing lining 5 supported household electrical appliances, increased the effect of making of packing lining 5 to household electrical appliances through limiting plate 13, also increased the holistic buffer strength of packing lining 5.
As shown in fig. 3, both side edges of the bottom of the packaging lining 5 are provided with clamping strips 14, both side edges of the top surface of the bottom die 4 are provided with clamping grooves 15 correspondingly matched with the clamping strips 14, and the width and the length of the bottom die 4 are the same as those of the packaging lining 5; card strip 14 and draw-in groove 15 cooperation to make 5 bottom surfaces of packing linings form the required board of placing of electrical apparatus, increase the cooperation effect of packing linings 5 and electrical apparatus bottom surface, can increase the actual direction that corresponds of packing linings 5 through card strip 14, thereby can be according to the corresponding position of placing position quick adjustment packing linings 5 of electrical apparatus, increase the effect of laying of electrical apparatus and packing linings 5.
The surface of the packaging lining 5 is provided with corresponding holes 16, the corresponding holes 16 are positioned on one side of the stop block 10, the corresponding holes 16 are positioned on one side of the double-hole groove 12, the top surface of the bottom die 4 is provided with corresponding blocks correspondingly matched with the corresponding holes 16, and the corresponding blocks are positioned on one side of the double-top convex block 11. Through the cooperation of the corresponding blocks and the corresponding holes 16, the double-top convex blocks 11 are matched with the double-hole grooves 12, so that the packaging lining 5 can be stably positioned at the top of the bottom die 4, EPS raw materials permeate into all parts of the top of the bottom die 4, and the packaging lining 5 is formed according to the shape of the bottom die 4. When the EPS raw materials are introduced into the top of the bottom die 4 through the material guns 8, different EPS raw materials can be introduced into different positions of the bottom die 4 through different material guns 8 according to actual requirements.
The utility model also provides a production process for producing the double-seal refrigerator EPS packaging lining, which adopts the die for producing the double-seal refrigerator EPS packaging lining, and comprises the following steps:
and assembling the movable die 1 and the fixed die 2. After the movable mould 1 is placed at the top of the fixed mould 2, the bottom of the movable mould 1 is placed corresponding to the four side edges of the bottom plate 3, the air cylinder 7, the material gun 8 and the ejector pin 9 are installed on the surface of the cover plate 6, and then the cover plate 6 is placed corresponding to the top opening of the movable mould 1, so that the assembling process of the movable mould 1 and the fixed mould 2 is played.
Processing an EPS raw material; illustratively, the processing of the EPS feedstock comprises the steps of:
1. the steam pressure of a main pipeline is detected to be 0.4-0.45 Mpa, the steam pressure is detected to be 0.06-0.1 Mpa after decompression, and the pressure of the main pipeline is detected to be 0.4-0.6 Mpa.
2. Determining the specification and model of a to-be-pre-foamed raw material, moving a raw material bag to a platform above a hopper, cutting a seam line on the raw material bag by using a blade, collecting the removed line, and strictly preventing the line from falling into the raw material; then the inner bag seal of the raw material bag is cut by a blade, and the materials are poured into the hopper.
3. And setting various parameters such as time, pressure and the like according to the set parameters.
4. The EPS raw material is semi-automatically foamed, and the accuracy of the density needs to be tested in each period. And according to the deviation condition, modifying the feeding weight, and then carrying out foaming in the next period. After the weight value corresponding to the density is adjusted to accord with the weight value, the full-automatic production can be carried out. When the measured density is higher than the pre-ignition standard, the feeding amount is reduced; when the measured density is lower than the pre-ignition standard, the feeding amount is increased. (measuring and calculating method: original material weight x target density ÷ measured material amount is adjusted).
5. And observing a second vibrating rod of the charge level indicator to ensure that the charge level indicator works normally.
6. When the first period of heating is finished and the discharge door is opened by the machine, the drying motor, the vibrating motor, the flap motor and the feeding fan are sequentially started, so that the EPS raw materials after the first period of heating is finished are collected.
7. Detecting the density of the raw materials: the automatic discharge valve in the middle of the vulcanizing bed is used for sampling, the measuring cup is filled, raw materials higher than the measuring cup are removed by the ruler, the foaming uniformity is checked, and whether the appearance cracks, shrinks or crumples is detected.
8. And (5) determining whether the material in the curing bin meets the requirements of curing standards.
9. And the feeding pipes are butted to form a conveying pipeline required by the forming machine, and air tightness of each conveying link is ensured.
Then, the processed EPS raw material is introduced between the moving die 1 and the fixed die 2 through a material gun 8;
carrying out steam heating on the surfaces of the moving die 1 and the fixed die 2 so as to sinter the EPS raw material;
shaping the sintered EPS raw material in a water cooling and vacuum stabilizing mode;
and under the matching action of the air cylinder 7 and the ejector pin 9, demoulding the shaped EPS raw material to form the packaging liner 5.
Further, before the surfaces of the movable die 1 and the fixed die 2 are subjected to steam heating, the EPS raw material needs to be detected, and the specific detection steps comprise:
judging whether the density and the model of the raw materials accord with the actual values of the set parameters or not;
if not, cleaning the residual EPS raw materials, and then adding the EPS raw materials which accord with the actual values of the set parameters to the input end of the material gun 8;
if the surface of the moving die 1 and the surface of the fixed die 2 are matched, steam heating is carried out.
When the EPS raw materials are sintered, the EPS particles are sintered together by using a transverse cutting steam heating mode and a double-sided steam heating mode, and the packaging lining 5 is formed on the inner side of the moving die 1 through water cooling and vacuum stabilization.
According to the utility model, the local independent spaces in the movable die 1 and the fixed die 2 are realized by modifying the die, different EPS raw materials are injected into the independent spaces through the material gun 8, and the different EPS raw materials are seamlessly fused in the modes of cross-cutting steam heating and double-sided steam heating, so that the problems of the performance and the cost of the product are solved, and the requirements of customers are met.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.