CN215287244U - A kind of silicone tube production equipment - Google Patents
A kind of silicone tube production equipment Download PDFInfo
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- CN215287244U CN215287244U CN202121839574.XU CN202121839574U CN215287244U CN 215287244 U CN215287244 U CN 215287244U CN 202121839574 U CN202121839574 U CN 202121839574U CN 215287244 U CN215287244 U CN 215287244U
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Abstract
本申请公开了一种硅胶管生产设备，工作台上设置有导向架，导向架上滑移设置有滑动架，工作台上还设置有驱动机构，驱动机构用于驱动滑动架沿工作台的长度方向滑动；滑动架上设置有卷膜机构和绕带装置，卷膜机构用于卷绕PET膜，绕带装置用于卷绕尼龙带；工作台上固定设置有箱体和机架，箱体上转动设置有第一卡盘，箱体内设置有用于驱动第一卡盘旋转的第二电机；机架上滑移设置有滑移件，滑移件上转动设置有第二卡盘；第一卡盘与第二卡盘之间固定设置有旋转杆，旋转杆用于卷绕PET膜或尼龙带；机架上固定设置有第三气缸，第三气缸的活塞杆与滑移件固定连接，第三气缸用于驱动滑移件沿工作台的长度方向滑动。本申请减小了工作人员的劳动强度。
The application discloses a silicone tube production equipment. A workbench is provided with a guide frame, a slide frame is slidably arranged on the guide frame, and a drive mechanism is also provided on the workbench, and the drive mechanism is used to drive the slide frame along the length of the workbench. The sliding frame is provided with a film rolling mechanism and a tape winding device, the film rolling mechanism is used for winding PET film, and the tape winding device is used for winding nylon tape; a box body and a frame are fixed on the worktable, and the box body A first chuck is arranged on the upper rotation, and a second motor for driving the rotation of the first chuck is arranged in the box; a sliding piece is arranged on the frame, and a second chuck is arranged on the sliding piece for rotation; A rotating rod is fixed between the chuck and the second chuck, and the rotating rod is used for winding the PET film or nylon tape; a third air cylinder is fixed on the frame, and the piston rod of the third air cylinder is fixedly connected with the sliding part, The third air cylinder is used to drive the sliding member to slide along the length direction of the table. The present application reduces the labor intensity of the staff.
Description
Technical Field
The application relates to the field of silicone tube production equipment, in particular to silicone tube production equipment.
Background
The silicone tube is prepared by adding raw silicone rubber into a double-roller rubber mixing mill or a closed kneading mill, gradually adding white carbon black and other auxiliaries, repeatedly and uniformly mixing, and extruding according to the technical standard requirements of industrial products. In the process of processing the silicone tube, raw materials such as a steel wire, a nylon tape, a PET film and the like are required to be arranged in the silicone tube to increase the quality of the silicone tube.
The utility model discloses a silicone tube production facility in the correlation technique, including the workstation, rotate on the workstation and be provided with the rotary rod, still be provided with on the workstation and be used for driving the rotatory motor of rotary rod. In the working process, the motor drives the rotating rod to rotate, and the rotating rod is manually coated with silica gel; after the silica gel is solidified to a certain strength, manually winding a steel wire or a nylon belt or a PET film on the outer layer of the silica gel; and after the steel wire is wound, coating a layer of silica gel on the outer layer of the steel wire. And after the silica gel is completely solidified, taking the silica gel tube off the rotating rod, thereby obtaining the silica gel tube.
In view of the above-mentioned related art, the inventors found the following drawbacks in the course of long-term work: in the process of manually winding the steel wire, the nylon belt or the PET film on the outer layer of the silica gel tube, the steel wire, the nylon belt or the PET film needs to move back and forth along the length direction of the workbench, and the labor intensity of workers is high.
SUMMERY OF THE UTILITY MODEL
In order to reduce staff's intensity of labour, this application provides a silicone tube production facility.
The application provides a silicone tube production facility adopts following technical scheme:
according to the silicone tube production equipment, a guide frame is arranged on a workbench, and a sliding frame is arranged on the guide frame in a sliding manner; the workbench is also provided with a driving mechanism, and the driving mechanism is used for driving the sliding frame to slide along the length direction of the workbench;
the sliding frame is provided with a film winding mechanism and a tape winding device, the film winding mechanism is used for winding the PET film, and the tape winding device is used for winding the nylon tape;
the worktable is fixedly provided with a box body and a rack, the box body is rotatably provided with a first chuck, and the box body is internally provided with a second motor for driving the first chuck to rotate;
a sliding piece is arranged on the rack in a sliding manner, and a second chuck is arranged on the sliding piece in a rotating manner; a rotating rod is fixedly arranged between the first chuck and the second chuck and used for winding the PET film or the nylon belt;
the rack is fixedly provided with a third air cylinder, a piston rod of the third air cylinder is fixedly connected with the sliding part, and the third air cylinder is used for driving the sliding part to slide along the length direction of the workbench.
By adopting the technical scheme, when the PET film is required to be used as a raw material for producing the silicone tube, before production equipment runs, a worker firstly fixes the free end of the PET film on the rotating rod, then the equipment is started, the second motor drives the first chuck to rotate, the first chuck drives the rotating rod to rotate, and meanwhile, the driving mechanism drives the sliding frame to slide on the guide frame along the length direction of the workbench; when the rotating rod rotates, the driving mechanism drives the sliding frame to slide along the length direction of the workbench, and the sliding frame drives the film winding mechanism to slide along the length direction of the workbench, so that the PET film is uniformly wound on the rotating rod along the length direction of the rotating rod; when the nylon belt is used as a raw material to produce the silicone tube, before production equipment runs, a worker firstly fixes the free end of the nylon belt on a rotating rod, then the equipment is started, the rotating rod rotates, meanwhile, a driving mechanism drives a sliding frame to slide along the length direction of a workbench, and the sliding frame drives a belt winding device to slide along the length direction of the workbench, so that the nylon belt is uniformly wound on the rotating rod along the length direction of the rotating rod; not only reduces the labor intensity of workers, but also improves the working efficiency.
Optionally, the tape winding device includes a first rotating mechanism, a clamping mechanism and a tape winding column;
the first rotating mechanism comprises a first rotating platform which is rotatably arranged on the sliding frame, and a positioning hole for positioning the tape winding column is formed in the first rotating platform;
the clamping mechanism comprises a mounting frame, a clamping piece and a first air cylinder, the mounting frame is mounted on the sliding frame, the clamping piece is arranged on the mounting frame in a sliding mode, the first air cylinder is fixed on the mounting frame, and the first air cylinder is used for driving the clamping piece to slide towards a direction close to or far away from the tape winding column;
the winding column is used for winding a nylon belt, one end of the winding column is inserted into the positioning hole, and the clamping piece is abutted to one end, far away from the first rotating table, of the winding column.
Through adopting above-mentioned technical scheme, after the nylon band that convolutes on the strip winding post used, first cylinder drive holder slides towards the direction of keeping away from the carriage, remove the clamping-effect of holder to the strip winding post, the staff will take the post to dismantle from the locating hole about, the one end that will convolute the strip winding post that has the nylon band inserts in the locating hole, then slide through the direction that first cylinder drive holder orientation is close to the strip winding post, thereby will take the post to be fixed in on the carriage, the convenience of staff's installation and dismantlement strip winding post has been increased.
Optionally, a second rotating mechanism is further disposed on the carriage, and the second rotating mechanism includes a second rotating table, and the second rotating table is rotationally disposed on the carriage; the arc-shaped surface of the second rotating platform is provided with a positioning groove for the steel wire to pass through, and the sliding frame is provided with a pressing mechanism for the steel wire of the press.
By adopting the technical scheme, when a worker needs to wind the steel wire on the rotary rod, the free end of the steel wire penetrates through the positioning groove at the top of the second rotary table, the free end of the steel wire is fixed on the rotary rod, and the steel wire is pressed tightly through the pressing mechanism; then the equipment is started, the rotating rod rotates, the driving mechanism drives the sliding frame to slide along the length direction of the rotating rod, and the pressing mechanism and the second rotating table have a limiting effect on the steel wire, so that the steel wire is uniformly wound on the rotating rod along the length direction of the rotating rod.
Optionally, the pressing mechanism includes a first mounting block, a second cylinder, a support and a pressing wheel, the first mounting block is fixed on the sliding member, the second cylinder is fixed on the first mounting block, a first connecting block is fixedly arranged on a piston rod of the second cylinder, the support is fixed on the first connecting block, the pressing wheel is rotatably arranged on the support, and the pressing wheel is used for pressing the steel wire.
By adopting the technical scheme, the pressing wheel and the positioning groove on the second rotating platform have a limiting effect on the steel wire, so that the transmission stability of the steel wire is improved; in the process of conveying the steel wire, the steel wire drives the pressing wheel to rotate around the bracket, so that the friction force between the steel wire and the pressing wheel is reduced; when the staff need be dismantled the steel wire from pinch roller and second revolving stage simultaneously, through the upwards slip of second cylinder drive piston rod, the piston rod drives first link block and rises, and first link block drives the support and rises, and the support drives the pinch roller and rises to remove the effect of compressing tightly the steel wire, the staff of being convenient for handles the steel wire on the second revolving stage.
Optionally, be provided with on the workstation and be used for supporting the supporting mechanism of rotary rod, supporting mechanism includes fourth cylinder, crane and two backing rolls, the fourth cylinder is fixed in on the workstation, the piston rod of fourth cylinder with the lower fixed surface of crane is connected, two the backing roll all rotate set up in on the crane.
By adopting the technical scheme, before feeding, the lifting frame drives the two supporting rolls to descend, so that the two supporting rolls are positioned below the rotating rod, and a worker can conveniently coat the silica gel on the rotating rod; after the staff coated silica gel on the rotary rod, risen through fourth cylinder drive crane, the crane drove two backing rolls and rises, and after two backing rolls contacted the rotary rod, the crane stop motion, crane and two backing rolls had ascending supporting role to the rotary rod to the degree of rocking of rotary rod has been reduced.
Optionally, the rack comprises a guide post, and a sliding hole is formed in the guide post; the sliding piece comprises a second sliding rod, a sliding column and a second guide block, and the sliding column is fixed at one end of the second sliding rod; the second chuck is rotatably arranged on the sliding column, and the second sliding rod is in sliding fit with the sliding hole; the second guide block is fixed on the second sliding rod, a guide groove is formed in the guide column, and the guide groove is communicated with the sliding hole; the second guide block is in sliding fit with the guide groove; and a piston rod of the third cylinder is fixedly connected with the second guide block.
Through adopting above-mentioned technical scheme, the third cylinder is at the in-process that the drive sliding part slided, and the cooperation that slides of second sliding rod and sliding hole, and the cooperation that slides of second guide block and guide way has increased the stability that the sliding part slided simultaneously to make the sliding part can not take place to rotate at the in-process that slides.
Optionally, a connecting piece is fixedly arranged on a piston rod of the third cylinder, the connecting piece includes a second connecting block, a first positioning block and a second positioning block, the first positioning block is fixed at one end of the second connecting block, and the second positioning block is fixed at the other end of the second connecting block; the second guide block is positioned between the first positioning block and the second positioning block; and a fixing component for fixing the second guide block is arranged on the connecting piece.
By adopting the technical scheme, the first positioning block and the second positioning block have a positioning effect on the second guide block, so that the convenience of fixing the second guide block on the connecting piece by a worker is improved; the third cylinder drives the second connecting block to slide along the length direction of the workbench, and the second connecting block simultaneously drives the first positioning block and the second positioning block to slide along the length direction of the workbench.
Optionally, the guide frame comprises two bearing frames and a shell; each bearing frame comprises a bearing rod and two first supporting rods, the two first supporting rods are fixed on the lower surface of the bearing rod, and the lower surfaces of the two first supporting rods are fixedly connected with the upper surface of the workbench; the shell is fixed on the two bearing frames; the sliding frame comprises an installation plate and a sliding plate, the installation plate is fixed on the upper surface of the sliding plate, a sliding groove is formed in the sliding plate, the two bearing rods and the shell both penetrate through the sliding groove, and the sliding plate is in sliding fit with the shell; the driving mechanism is used for driving the sliding plate to slide along the length direction of the workbench; the film winding mechanism and the tape winding device are both arranged on the mounting plate.
Through adopting above-mentioned technical scheme, two bear frame and casing have the guide effect to the slide plate, have increased the stability that the slide plate slided along workstation length direction, the slide plate drives the stable slip of length direction of mounting panel along the workstation, and the mounting panel drives the stable slip of length direction of rolling up membrane mechanism and tape winding device along the workstation to the quality of silicone tube has been improved.
Optionally, the driving mechanism includes two first supporting blocks, two chain wheels, a chain and a first motor; the two first supporting blocks are fixed on the workbench, and the two chain wheels are respectively and rotatably arranged on the two first supporting blocks; the chain is arranged between the two chain wheels in a surrounding manner, and the chain is fixedly connected with the sliding plate; the first motor is arranged on one of the first supporting blocks and is used for driving the chain wheel to rotate.
Through adopting above-mentioned technical scheme, first motor drive chain is rotatory, and the chain drives the chain motion, and the chain drives the carriage and slides along the length direction of rotatory pole, has laborsaving effect.
Optionally, a guide rail is fixedly arranged on the workbench, a first guide block is fixedly arranged on the sliding plate, a guide groove is formed in the first guide block, the guide rail penetrates through the guide groove, and the guide block is in sliding fit with the guide rail.
Through adopting above-mentioned technical scheme, the guide rail has the guide effect to first guide block, has increased the stability that first guide block slided along rotary rod length direction to the carriage has been increased and has been followed the stability that rotary rod length direction slided.
In summary, the present application includes at least one of the following beneficial technical effects:
1. when the PET film is required to be used as a raw material for producing the silicone tube, before production equipment runs, a worker firstly fixes the free end of the PET film on the rotating rod, then the equipment is started, the second motor drives the first chuck to rotate, the first chuck drives the rotating rod to rotate, and meanwhile, the driving mechanism drives the sliding frame to slide on the guide frame along the length direction of the workbench; when the rotating rod rotates, the driving mechanism drives the sliding frame to slide along the length direction of the workbench, and the sliding frame drives the film winding mechanism to slide along the length direction of the workbench, so that the PET film is uniformly wound on the rotating rod along the length direction of the rotating rod; when the nylon belt is used as a raw material to produce the silicone tube, before production equipment runs, a worker firstly fixes the free end of the nylon belt on a rotating rod, then the equipment is started, the rotating rod rotates, meanwhile, a driving mechanism drives a sliding frame to slide along the length direction of a workbench, and the sliding frame drives a belt winding device to slide along the length direction of the workbench, so that the nylon belt is uniformly wound on the rotating rod along the length direction of the rotating rod; not only the labor intensity of workers is reduced, but also the working efficiency is improved;
2. after the nylon belt wound on the belt winding column is used, the first air cylinder drives the clamping piece to slide towards the direction far away from the sliding frame, the clamping effect of the clamping piece on the belt winding column is relieved, an operator detaches the belt winding column from the positioning hole, inserts one end of the belt winding column wound with the nylon belt into the positioning hole, and then drives the clamping piece to slide towards the direction close to the belt winding column through the first air cylinder, so that the belt winding column is fixed on the sliding frame, and the convenience of the operator in mounting and detaching the belt winding column is improved;
3. before feeding, the lifting frame drives the two supporting rolls to descend, so that the two supporting rolls are positioned below the rotating rod, and workers can conveniently coat the silica gel on the rotating rod; after the staff coated silica gel on the rotary rod, risen through fourth cylinder drive crane, the crane drove two backing rolls and rises, and after two backing rolls contacted the rotary rod, the crane stop motion, crane and two backing rolls had ascending supporting role to the rotary rod to the degree of rocking of rotary rod has been reduced.
Drawings
Fig. 1 is a schematic structural diagram of a silicone tube production apparatus in an embodiment of the present application.
Fig. 2 is a schematic structural diagram of a second viewing angle of the silicone tube production apparatus in the embodiment of the present application.
Fig. 3 is a partially enlarged schematic view of a portion a in fig. 2.
FIG. 4 is a schematic structural diagram of a first rotating assembly, a clamping assembly, a tape winding column, a film winding mechanism and a second rotating assembly in an embodiment of the present application.
Fig. 5 is a partially enlarged schematic view of a portion B in fig. 1.
Fig. 6 is a structural sectional view of a third perspective of the silicone tube production apparatus in the embodiment of the present application.
Fig. 7 is a partial cross-sectional view of a frame in an embodiment of the present application.
Fig. 8 is a partial sectional view of a table in an embodiment of the present application.
Fig. 9 is a partially enlarged schematic view of a portion C in fig. 8.
Description of reference numerals:
1. a work table; 101. a heightening rod; 102. a guide rail; 103. channel steel; 1031. a clamping groove; 1032. a clamping block; 104. mounting grooves; 2. rotating the rod; 3. a guide frame; 31. a carrier; 311. a carrier bar; 312. a first support bar; 32. a housing; 4. a carriage; 41. mounting a plate; 411. a transmission rod; 412. a limiting block; 4121. a through hole; 42. a slide plate; 421. a sliding groove; 422. a first guide block; 4221. a guide groove; 5. a drive mechanism; 51. a first support block; 52. a sprocket; 53. a chain shaft; 54. a chain; 55. a first motor; 6. a film winding mechanism; 61. a support; 62. a third rotation axis; 63. rolling a film drum; 7. a clamping mechanism; 71. a mounting frame; 711. a bearing block; 712. a first support member; 7121. a fixed part; 7122. a support portion; 7123. a guide cylinder; 72. a clamping member; 721. a first slide bar; 722. a clamping post; 723. a tip; 73. a first cylinder; 8. a first rotating mechanism; 81. a first rotating table; 811. a first spin column; 812. a first wire groove; 813. positioning holes; 82. a first positioning table; 821. a first rotation hole; 9. winding the belt column; 91. a jack; 11. a second rotating mechanism; 111. a second rotating table; 1111. a second spin column; 1112. positioning a groove; 112. a second positioning table; 1121. a second rotation hole; 12. a hold-down mechanism; 121. a first mounting block; 122. a first connection block; 123. a second cylinder; 124. a support; 125. a pinch roller; 13. a box body; 131. a box cover; 132. mounting a column; 1321. a fixed block; 1322. a third rotation hole; 133. a second motor; 14. a frame; 141. a base plate; 142. a support plate; 143. a guide post; 1431. a sliding hole; 1432. a guide groove; 1433. an end cap; 15. a sliding member; 151. a sliding post; 1511. a fourth rotation hole; 152. a second slide bar; 153. a second guide block; 16. a third cylinder; 17. a connecting member; 171. a second connecting block; 172. a first positioning block; 173. a second positioning block; 18. a second support member; 181. a second support bar; 182. a second mounting block; 19. a first chuck; 191. a first rotating shaft; 20. a second chuck; 201. a second rotation shaft; 21. a fixing assembly; 211. fixing the bolt; 212. a nut; 22. a support mechanism; 221. a lifting frame; 2211. a third connecting block; 2212. a second support block; 22121. a position avoiding groove; 22122. chamfering; 222. a fourth cylinder; 223. a support roller; 224. a fourth rotation axis; 225. a first bolt; 226. a second bolt; 227. and (7) a gasket.
Detailed Description
The present application is described in further detail below with reference to figures 1-9.
The embodiment of the application discloses silicone tube production facility. Referring to fig. 1, the silicone tube production equipment comprises a workbench 1, and the workbench 1 is cuboid in shape. The upper surface of workstation 1 is provided with leading truck 3, and the length direction of leading truck 3 is the same with the length direction of workstation 1, and the gliding of leading truck 3 is provided with carriage 4, still is provided with actuating mechanism 5 on the workstation 1, and actuating mechanism 5 is used for driving carriage 4 to slide along the length direction of workstation 1. The sliding frame 4 is provided with a film winding mechanism 6 and a tape winding device, the film winding mechanism 6 is used for winding the PET film, and the tape winding device is used for winding the nylon tape.
Referring to fig. 2 and 3, the guide frame 3 includes two bearing frames 31 and a housing 32, the two bearing frames 31 are both fixed to the upper surface of the table 1, and the housing 32 is fixed to the two bearing frames 31. Specifically, each bearing frame 31 includes a bearing rod 311 and two first support rods 312, the length direction of the bearing rod 311 is the same as the length direction of the workbench 1, the two first support rods 312 are respectively integrally formed on the lower surfaces of the two ends of the bearing rod 311, and the lower surfaces of the two first support rods 312 are welded to the upper surface of the workbench 1. The longitudinal direction of the case 32 is the same as the longitudinal direction of the table 1, and the case 32 is fixed to the two carriers 31 by four bolts.
Referring to fig. 3 and 4, the sliding frame 4 includes a mounting plate 41 and a sliding plate 42, the mounting plate 41 and the sliding plate 42 are both rectangular solids, a sliding groove 421 is formed in a side wall of the sliding plate 42, and a length direction of the sliding groove 421 is the same as a length direction of the table 1. The two bearing rods 311 and the housing 32 both pass through the sliding slot 421, and the sliding plate 42 is in sliding fit with the housing 32. The mounting plate 41 is welded to the upper surface of the slide plate 42, and the mounting plate 41 and the slide plate 42 are combined to form an L shape. The film winding mechanism 6 and the tape winding device are both mounted on the mounting plate 41, and the driving mechanism 5 is used for driving the sliding plate 42 to slide along the length direction of the workbench 1.
Referring to fig. 1 and 3, the driving mechanism 5 includes two first supporting blocks 51, two chain wheels 52, two chain shafts 53, a chain 54, and a first motor 55, the two first supporting blocks 51 are both fixed to the upper surface of the table 1, and the two first supporting blocks 51 are respectively located at both ends of the guide frame 3. The two chain shafts 53 are respectively rotatably disposed on the two first supporting blocks 51, the two chain wheels 52 are respectively sleeved on the two chain shafts 53, and the two chain wheels 52 are respectively fixedly connected with the two chain shafts 53. The chain 54 is arranged around the two chain wheels 52, the chain 54 passes through the sliding slot 421, and the chain 54 is fixedly connected with the sliding plate 42. First motor 55 is installed on one of them first supporting block 51, and the output shaft and the chain axle 53 fixed connection of first motor 55, first motor 55 are used for driving chain axle 53 rotatory to it is rotatory to drive one of them sprocket 52, and then drive the motion of chain 54, and chain 54 drives sliding plate 42 and slides along the length direction of workstation 1, and sliding plate 42 drives mounting panel 41 and slides along the length direction of workstation 1.
Referring to fig. 3, in order to increase the sliding stability of the sliding plate 42, the first guide block 422 is welded to the lower surface of the sliding plate 42, the guide groove 4221 is formed in the lower surface of the first guide block 422, and the length directions of the first guide block 422 and the guide groove 4221 are the same as the length direction of the workbench. Correspondingly, a heightening rod 101 is welded on the upper surface of the workbench 1, a guide rail 102 is welded on the upper surface of the heightening rod 101, the heightening rod 101 and the guide rail 102 are positioned between the two bearing frames 31, and the length directions of the heightening rod 101 and the guide rail 102 are the same as the length direction of the workbench 1. Both ends of the heightening rod 101 are flush with both ends of the guide rail 102, respectively, and both ends of the guide rail 102 are flush with both ends of the slide plate 42, respectively. The guide rail 102 passes through the guide groove 4221, the first guide block 422 is in sliding fit with the guide rail 102, and the guide rail 102 enables the sliding plate 42 to stably slide along the length direction of the workbench 1, so that the mounting plate 41 is driven to stably slide along the length direction of the workbench 1.
Referring to fig. 4, the tape winding device includes a first rotating mechanism 8, a gripping mechanism 7, and a tape winding post 9. The first rotating mechanism 8 includes a first rotating table 81 and a first positioning table 82, the first positioning table 82 is fixedly disposed on the side wall of the mounting plate 41, and a first rotating hole 821 is formed in the side wall of the first positioning table 82 away from the mounting plate 41. A first rotation column 811 is integrally formed on a side wall of the first rotation stage 81 adjacent to the first positioning stage 82, and the first rotation column 811 is rotatably disposed in the first rotation hole 821. The side wall of the first rotation column 811 facing away from the mounting plate 41 is provided with a positioning hole 813 for positioning the winding column 9.
With continued reference to fig. 4, the clamping mechanism 7 includes a mounting bracket 71, a clamping member 72, and a first cylinder 73, the mounting bracket 71 includes a bearing block 711 and a first support 712, and the bearing member is fixed to the upper surface of the sliding plate 42 by two bolts. The first supporting member 712 includes a fixing portion 7121, a supporting portion 7122 and a guiding cylinder 7123, the fixing portion 7121 is fixed on the bearing block 711 by two bolts, the supporting portion 7122 is integrally formed on the upper surface of the fixing portion 7121, the supporting portion 7122 is perpendicular to the fixing portion 7121, and the guiding cylinder 7123 is integrally formed on the top end of the supporting portion 7122.
With continued reference to fig. 4, the clamping member 72 includes a first sliding rod 721 and a clamping post 722, and an end of the first sliding rod 721 is fixedly connected with an end of the clamping post 722. The first sliding rod 721 passes through the guide cylinder 7123, and the first sliding rod 721 is in sliding fit with the guide cylinder 7123. The first cylinder 73 is installed at one end of the guide cylinder 7123 away from the first rotating mechanism 8, and the first cylinder 73 is used for driving the first sliding rod 721 to slide in the sliding cylinder, so as to drive the clamping column 722 to slide along the length direction of the workbench 1. The end of the clamping column 722 near the mounting plate 41 is integrally formed with a tip 723, and the tip 723 is in the shape of a cone. Correspondingly, the end of the winding post 9 away from the mounting plate 41 is provided with an insertion hole 91. The clamping member 72 is driven by the first air cylinder 73 to slide toward the direction approaching the winding post 9 so that the tip 723 is inserted into the insertion hole 91 of the winding post 9, thereby clamping the winding post 9. Meanwhile, the first rotating table 81 also rotates around the belt post 9 during the rotation.
With continued reference to fig. 4, the film winding mechanism 6 includes a support 61, a third rotating shaft 62 and a film winding drum 63, the support 61 is fixed on the side wall of the mounting plate 41 by two bolts, the length direction of the third rotating shaft 62 is the same as the length direction of the workbench 1, and one end of the third rotating shaft 62 close to the mounting plate 41 is rotatably connected with the support 61. The film rolling cylinder 63 is sleeved at one end of the third rotating shaft 62 far away from the support 61, and the film rolling cylinder 63 is fixedly connected with the third rotating shaft 62.
With reference to fig. 4, in order to increase the smoothness of the PET film conveyance, the side wall of the mounting plate 41 is further provided with a second rotating mechanism 11, the second rotating mechanism 11 includes a second rotating table 111 and a second positioning table 112, the second positioning table 112 is fixedly disposed on the side wall of the mounting plate 41, and a second rotating hole 1121 is formed in a side wall of the second positioning table 112 away from the mounting plate 41. A second rotating column 1111 is integrally formed on a side wall of the second rotating platform 111 close to the second positioning platform 112, and the second rotating column 1111 is rotatably disposed in the second rotating hole 1121. The second rotating platform 111 is sleeved with a rotating cylinder, and the second rotating platform 111 is fixedly connected with the rotating cylinder. So set up, the PET membrane on the film winding barrel 63 is conveyed to the rotating rod 2 through the top of the rotating barrel, so that the PET membrane can not contact the first rotating platform 81 and the tape winding column 9 in the conveying process, and the PET membrane is protected.
With reference to fig. 4, in order to facilitate winding the steel wire on the rotating rod 2, the arc-shaped side walls of the first rotating platform 81 and the second rotating platform 111 are both provided with positioning grooves 1112 for positioning the steel wire, the positioning grooves 1112 are annular grooves, and the mounting plate 41 is further provided with a pressing mechanism 12 for pressing the steel wire.
With continued reference to fig. 4, the hold-down mechanism 12 includes a first mounting block 121, a second cylinder 123, a bracket 124, and a hold-down wheel 125. The first mounting block 121 is welded to the top end of the mounting plate 41, and one end of the first mounting block 121 protrudes out of the side wall of the mounting plate 41. The second cylinder 123 is fixed on the side wall of the first mounting block 121, the length direction of the second cylinder 123 is vertical, the first connecting block 122 is fixedly arranged on the piston rod of the second cylinder 123, the support 124 is fixed on the lower surface of the first connecting block 122, and the pressing wheel 125 is rotatably arranged on the support 124.
With continued reference to fig. 4, in order to increase the smoothness of the PET film, the nylon tape and the steel wire transmission at the same time, the side wall of the mounting plate 41 is further fixedly provided with a plurality of transmission rods 411. In this embodiment, the number of the transmission rods 411 is three, and the length directions of the three transmission rods 411 are all the same as the length direction of the workbench 1. The three transmission rods 411 can change the transmission paths of the PET film, the nylon belts and the steel wires at the same time, and have protection effect on the PET film, the nylon belts and the steel wires.
With continued reference to fig. 4, in order to restrict the PET film, the nylon tape and the steel wire from sliding along the length direction of the driving rod 411, two stopper blocks 412 are provided on each sliding rod. Specifically, the limiting block 412 is a cylinder, a through hole 4121 is formed in the limiting block 412, and one end of the sliding rod, which is far away from the mounting plate 41, sequentially penetrates through the through holes 4121 in the two limiting blocks 412. The bolt is arranged on each limit block 412 in a penetrating mode, the bolt is in threaded fit with the limit blocks 412, the end portions of the bolts abut against the transmission rod 411, therefore, the limit blocks 412 are fixed on the transmission rod 411, and the position of the limit blocks 412 can be conveniently adjusted by workers along the length direction of the transmission rod 411.
Referring to fig. 1, a box body 13 and a frame 14 are fixedly arranged on the upper surface of a workbench 1, the box body 13 and the frame 14 are respectively positioned at two ends of the workbench 1, a rotating rod 2 is rotatably arranged between the box body 13 and the frame 14, the rotating rod 2 is used for winding raw materials, and the length direction of the rotating rod 2 is the same as that of the workbench 1.
Referring to fig. 1 and 5, a first chuck 19 is rotatably provided on the case 13, and the first chuck 19 is used for holding one end of the rotating rod 2 near the case 13. Specifically, a mounting post 132 is fixedly provided on a side of the case 13 facing the frame 14, and a longitudinal direction of the mounting post 132 is the same as a longitudinal direction of the table 1. The first chuck 19 is integrally formed with a first rotating shaft 191, a third rotating hole 1322 is formed at an end of the mounting post 132 away from the box 13, and the first rotating shaft 191 is rotatably disposed in the third rotating hole 1322.
Referring to fig. 6, a second motor 133 is installed in the box 13, an output shaft of the second motor 133 passes through a side wall of the box 13 close to the first chuck 19, the output shaft of the second motor 133 is fixedly connected to the first rotating shaft 191, and the second motor 133 is used for driving the first chuck 19 to rotate.
Referring to fig. 5, in order to increase the convenience of installing and detaching the installation column 132 by a worker, a fixing block 1321 is integrally formed at one end of the installation column 132 facing the box body 13, four bolts are arranged on the fixing block 1321 in a penetrating manner, and the four bolts are all in threaded fit with the box body 13, so that the installation column 132 is fixed on the box body 13.
Referring to fig. 1 and 6, one side of the box body 13 away from the first chuck 19 is provided with an opening, one side of the box body 13 away from the first chuck 19 is provided with a box cover 131, the box cover 131 is provided with four bolts in a penetrating manner, and the four bolts are in threaded fit with the box body 13, so that the box cover 131 is fixed on the box body 13, the editing performance of installing and detaching the box cover 131 by workers is improved, and meanwhile, the workers can clean the second motor 133 in the box body 13 conveniently.
Referring to fig. 6, two channel steels 103 are welded on the upper surface of the table 1, the two channel steels 103 are parallel to each other, and the length directions of the two channel steels 103 are the same as the length direction of the table 1. A rack 14 is fixedly arranged on the two channel steel 103, a sliding piece 15 is slidably arranged on the rack 14, a second chuck 20 is rotatably arranged at one end of the sliding piece 15 close to the box body 13, and the second chuck 20 is used for clamping one end of the rotating rod 2 close to the rack 14. A third air cylinder 16 is fixedly arranged on the frame 14, a piston rod of the third air cylinder 16 is fixedly connected with the sliding member 15, and the third air cylinder 16 is used for driving the sliding member 15 to slide towards a direction close to or far away from the first chuck 19.
Referring to fig. 6 and 7, the frame 14 includes a bottom plate 141, a support plate 142, and guide posts 143, the bottom plate 141 is disposed horizontally, the support plate 142 is disposed vertically, the bottom of the support plate 142 is welded to the upper surface of the bottom plate 141, and the top of the support plate 142 is welded to the guide posts 143. Mounting groove 104 has all been seted up to the lateral wall that two channel-section steels 103 are close to each other, and the length direction of mounting groove 104 is the same with the length direction of workstation 1, is provided with grip block 1032 in the mounting groove 104 of two channel-section steels 103, wears to be equipped with two bolts on the bottom plate 141, and two bolts all with grip block 1032 screw-thread fit to be fixed in frame 14 on two channel-section steels 103. The worker can conveniently adjust the position of the frame 14 along the length direction of the channel steel 103.
Referring to fig. 6 and 7, the sliding member 15 includes a sliding column 151, a second sliding rod 152 and a second guide block 153, the length direction of the second sliding rod 152 is the same as the length direction of the workbench 1, the sliding column 151 is integrally formed at one end of the second sliding rod 152 close to the box 13, and the sliding column 151 is coaxial with the second sliding rod 152. The second guide block 153 is integrally formed at one end of the second sliding rod 152 close to the frame 14, and the second guide block 153 is perpendicular to the second sliding rod 152. A sliding hole 1431 is formed in the guide column 143, and both ends of the sliding hole 1431 are open. Guide slot 1432 has been seted up at the top of guide post 143, and the one end that guide slot 1432 is close to box 13 is the opening setting, and the one end that guide slot 1432 is far away from box 13 is the setting of closing. The second slide lever 152 is slidably engaged with the slide hole 1431, and the second guide block 153 is slidably engaged with the guide groove 1432.
Referring to fig. 6, a fourth rotation hole 1511 is formed at one end of the sliding column 151 close to the box 13, a second rotation shaft 201 is integrally formed on a sidewall of the second chuck 20 away from the box 13, the second rotation shaft 201 is located in the fourth rotation hole 1511, and the second rotation shaft 201 is rotatably connected to the sliding column 151.
Referring to fig. 6 and 7, end caps 1433 are provided at both ends of the guide post 143, and four bolts are inserted into each of the end caps 1433, and each of the bolts is threadedly engaged with the guide post 143, so that the end caps 1433 are fixed to both ends of the guide post 143. The slide rod passes through one of the end caps 1433, and the guide posts 143 are slidably engaged with the end caps 1433.
Referring to fig. 7, the second support member 18 is fixedly disposed on the guide post 143, and the third cylinder 16 is fixed to the second support member 18. Specifically, the second supporting member 18 includes a second supporting rod 181 and a second mounting block 182, the second supporting rod 181 and the second mounting block 182 are both rectangular solids, and the second mounting block 182 is integrally formed on a side wall of the second supporting rod 181. The bottom end of the second support bar 181 passes through the guide groove 1432, and the second support bar 181 is fixedly connected with the guide column 143, and the fixed connection mode may be welding.
With reference to fig. 7, the third cylinder 16 is fixed to the second mounting block 182, the piston rod of the third cylinder 16 is fixedly provided with a connecting member 17, the connecting member 17 includes a second connecting block 171, a first positioning block 172 and a second positioning block 173, and the first positioning block 172 and the second positioning block 173 are respectively fixed to two ends of the second connecting block 171. A piston rod of the third cylinder 16 is fixedly connected with the second connecting block 171, a top end of the second guide block 153 is located between the first positioning block 172 and the second positioning block 173, one sidewall of the second guide block 153 abuts against a sidewall of the first positioning block 172, the other sidewall of the second guide block 153 abuts against a sidewall of the second positioning block 173, and the first positioning block 172 and the second positioning block 173 clamp the second guide block 153.
With reference to fig. 7, the connecting member 17 is provided with a fixing assembly 21 for fixing the second guide block 153, the fixing assembly 21 includes a fixing bolt 211 and a nut 212, one end of the fixing bolt 211 sequentially passes through the first positioning block 172, the second guide block 153 and the second positioning block 173, and the fixing bolt 211 is in threaded fit with the nut 212, so as to fix the second guide block 153 on the connecting member 17.
Referring to fig. 8, the table 1 is provided with two supporting mechanisms 22 for supporting the rotating rod 2, and the two supporting mechanisms 22 are arranged at intervals along the length direction of the table 1.
Referring to fig. 8 and 9, the supporting mechanism 22 includes a lifting frame 221, a fourth cylinder 222 and two supporting rollers 223, the workbench 1 is provided with a mounting groove 104, the length direction of the mounting groove 104 is the same as the length direction of the workbench 1, and two ends of the mounting groove 104 are both provided with openings. The fourth cylinder 222 is fixed on the upper surface of the mounting groove 104, the piston rod of the fourth cylinder 222 is fixedly connected with the lower surface of the lifting frame 221, and the two support rollers 223 are rotatably arranged on the lifting frame 221. After the PET membrane twines on rotary rod 2, through fourth cylinder 222 drive crane 221 rise, crane 221 drives two backing rolls 223 and rises, and two backing rolls 223 are to the ascending supporting role of rotary rod 2 to reduce rocking of rotary rod 2.
Referring to fig. 9, the lifting frame 221 includes a third connection block 2211 and two second support blocks 2212, the third connection block 2211 is horizontally disposed, and a piston rod of the fourth cylinder 222 is fixedly connected to a lower surface of the third connection block 2211. The two second supporting blocks 2212 are both vertically arranged, the two second supporting blocks 2212 are parallel to each other, and two ends of the third connecting block 2211 are respectively abutted to the side walls of the two second supporting blocks 2212. Two first bolts 225 are arranged at the bottom end of each second supporting block 2212 in a penetrating manner, and each first bolt 225 is in threaded fit with the third connecting block 2211, so that the two second supporting blocks 2212 are fixed at two ends of the third connecting block 2211 respectively. Each first bolt 225 is sleeved with a gasket 227, and the gasket 227 increases the contact area between the first bolt 225 and the support block, so that the mounting firmness of the first bolt 225 is increased.
With reference to fig. 9, two fourth rotating shafts 224 are disposed between the two second supporting blocks 2212, the length directions of the two fourth rotating shafts 224 are the same as the length direction of the workbench 1, two ends of the fourth rotating shafts 224 respectively abut against the side walls of the two second supporting blocks 2212, two second bolts 226 are respectively disposed on each second supporting block 2212, each second bolt 226 is in threaded fit with the end portion of the fourth rotating shaft 224, so that the two fourth rotating shafts 224 are fixed between the two second supporting blocks 2212, and a gasket 227 is also sleeved on each second bolt 226.
With continued reference to fig. 9, two support rollers 223 are rotatably disposed on the two fourth rotation shafts 224, respectively, and the support rollers 223 are rotatably connected to the fourth rotation shafts 224. With reference to fig. 9, the upper surfaces of the two second supporting blocks 2212 are both provided with a space-avoiding groove 22121, and both side walls of the space-avoiding groove 22121 are provided with chamfers 22122. When the two supporting rollers 223 support the rotating rod 2, the avoiding groove 22121 and the chamfer 22122 prevent the second supporting block 2212 from contacting the rotating rod 2, and protect the silicone tube sleeved on the rotating rod 2.
The implementation principle of silicone tube production facility of the embodiment of this application does:
when a silicone tube needs to be produced by using a PET film as a raw material, before production equipment runs, a worker firstly fixes the free end of the PET film on the rotating rod 2, then the equipment is started, the second motor 133 drives the first chuck 19 to rotate, the first chuck 19 drives the rotating rod 2 to rotate, and meanwhile, the driving mechanism 5 drives the sliding frame 4 to slide on the guide frame 3 along the length direction of the workbench 1; when the rotating rod 2 rotates, the driving mechanism 5 drives the sliding frame to slide along the length direction of the workbench 1, and the sliding frame drives the film winding mechanism 6 to slide along the length direction of the workbench 1, so that the PET film is uniformly wound on the rotating rod 2 along the length direction of the rotating rod 2;
when the silicone tube is required to be produced by taking the nylon belt as a raw material, before production equipment runs, a worker firstly fixes the free end of the nylon belt on the rotating rod 2; then the equipment is started, while the rotating rod 2 rotates, the driving mechanism 5 drives the sliding frame to slide along the length direction of the workbench 1, and the sliding frame drives the belt winding device to slide along the length direction of the workbench 1, so that the nylon belt is uniformly wound on the rotating rod 2 along the length direction of the rotating rod 2;
when the silicone tube is produced by using the steel wire as a raw material, before the production equipment runs, a worker enables the free end of the steel wire to pass through the positioning groove 1112 at the top of the second rotating platform 111, fixes the free end of the steel wire on the rotating rod 2, and compresses the steel wire through the compressing mechanism 12; then the equipment is started, the rotating rod 2 rotates, the driving mechanism 5 drives the sliding frame to slide along the length direction of the rotating rod 2, and the pressing mechanism 12 and the second rotating platform 111 have a limiting effect on the steel wire, so that the steel wire is uniformly wound on the rotating rod 2 along the length direction of the rotating rod 2; not only reduces the labor intensity of workers, but also improves the working efficiency.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121839574.XU CN215287244U (en) | 2021-08-06 | 2021-08-06 | A kind of silicone tube production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121839574.XU CN215287244U (en) | 2021-08-06 | 2021-08-06 | A kind of silicone tube production equipment |
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| CN215287244U true CN215287244U (en) | 2021-12-24 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113601823A (en) * | 2021-08-06 | 2021-11-05 | 东莞市鲁跃橡塑有限公司 | Silicone tube production equipment |
| CN114516161A (en) * | 2022-01-21 | 2022-05-20 | 北京鑫伏伟业新能源科技有限公司 | Reduce impurity content's silicone tube production with automatic coiler |
-
2021
- 2021-08-06 CN CN202121839574.XU patent/CN215287244U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113601823A (en) * | 2021-08-06 | 2021-11-05 | 东莞市鲁跃橡塑有限公司 | Silicone tube production equipment |
| CN114516161A (en) * | 2022-01-21 | 2022-05-20 | 北京鑫伏伟业新能源科技有限公司 | Reduce impurity content's silicone tube production with automatic coiler |
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