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CN215075064U - Biscuit dough processing system - Google Patents

Biscuit dough processing system Download PDF

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Publication number
CN215075064U
CN215075064U CN202121583353.0U CN202121583353U CN215075064U CN 215075064 U CN215075064 U CN 215075064U CN 202121583353 U CN202121583353 U CN 202121583353U CN 215075064 U CN215075064 U CN 215075064U
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liquid
pipeline
powder
tank body
weighing
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Chinese (zh)
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崔昆
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Qinhuangdao Sea Food Co ltd
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Qinhuangdao Sea Food Co ltd
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Abstract

The utility model aims at the problem in the weighing device that the material in the storage bin still needs to be shifted through extra material conveyor in the prior art, provide a biscuit dough processing system, including powder loading attachment, liquid loading attachment and flour-mixing machine, the discharge gate of liquid loading attachment communicates with the liquid inlet of flour-mixing machine, powder loading attachment includes the storage tank, the negative pressure device, weighing device and conveyer pipe, the discharge gate of weighing bin is located the bottom of weighing bin, set gradually the pipeline air inlet on the conveyer pipe, the pipeline feed inlet, tonifying qi mouth and pipeline discharge gate, tonifying qi mouth is close to the pipeline feed inlet, the discharge gate and the pipeline feed inlet of storage tank are connected, the pipeline discharge gate communicates with the weighing bin feed inlet, the weighing bin discharge gate is connected with the powder inlet of flour-mixing machine, the weighing bin gas outlet communicates with the air inlet of negative pressure device; adopt the utility model discloses help reducing equipment cost, reduce energy resource consumption, help product quality control, be favorable to the powder to carry and smoothly go on.

Description

Biscuit dough processing system
Technical Field
The utility model relates to a biscuit processing field, in particular to biscuit dough processing system.
Background
Biscuit processing needs to mix and knead materials such as biscuit powder, syrup and oil into dough, and then subsequent processing is carried out, dough is made by a dough kneading machine commonly used in production at present, powder materials such as biscuit powder are conveyed to a dough kneading machine by a powder conveying device, and materials such as syrup and oil are conveyed to the dough kneading machine by a liquid conveying device. At present, there are more common methods for conveying powdery materials by forming negative pressure in a pipeline, such as a sweetener feeding device for baked food and a dough kneading system for baked food, which are disclosed in chinese patent No. CN209420763U, wherein the disclosed sweetener feeding device for baked food comprises a sweetener storage bin, a negative pressure vacuum machine, and a quantitative discharging device, a flour mill and a gas separator connected in sequence by a pipeline, wherein the quantitative discharging device comprises a weighing module, powder needs to be conveyed into a final dough kneading machine through other processes such as grinding, gas-material separation and the like, wherein a starting section of the pipeline for carrying out negative pressure conveying is provided with a three-way structure, one port of the three-way structure is communicated with a discharging port of the weighing device, one port of the three-way structure is communicated with the atmosphere for introducing gas required for forming negative pressure, and the last port faces to the material conveying direction, because the negative pressure of the structure can not cover the transportation section of the material conveying storage bin to the weighing module, and the material quantity entering the weighing device is difficult to accurately control only through gravity conveying, the material in the storage bin is transferred to the weighing device through an additional material conveying device, and in the above patent, the powder is transferred to the weighing device from the storage bin by adopting the spiral discharging machine, so that the complexity of the equipment is increased to a certain extent, and the material conveying cost is increased.
SUMMERY OF THE UTILITY MODEL
The utility model aims at carrying the transportation section that can not cover the material and send storage silo to weighing module to prior art negative pressure, still need will store the problem in the weighing device of the material transfer in the storehouse through extra material conveyor, provide a biscuit and a system of processing.
The above technical purpose of the present invention can be achieved by the following technical solutions:
a biscuit dough kneading processing system comprises at least one powder feeding device, at least one liquid feeding device and a dough kneading machine, wherein a discharge port of the powder feeding device is communicated with a powder inlet of the dough kneading machine, a discharge port of the liquid feeding device is communicated with a liquid inlet of the dough kneading machine, the powder feeding device comprises a storage tank, a negative pressure device, a weighing device and a conveying pipe, the weighing device comprises a weighing bin, a weighing bin discharge port, a weighing bin gas outlet and a weighing bin feed inlet are formed in the weighing bin, the weighing bin except the weighing bin discharge port, the weighing bin gas outlet and the weighing bin feed inlet is sealed, the weighing bin discharge port is positioned at the bottom of the weighing bin, a pipeline gas inlet, a pipeline feed inlet, a gas supplementing port and a pipeline discharge port are sequentially arranged on the conveying pipe, the gas supplementing port is arranged close to the pipeline feed inlet, and the discharge port of the storage tank is positioned above the pipeline feed inlet, the discharge gate and the pipeline feed inlet of storage tank are connected, and the pipeline discharge gate communicates with the storehouse feed inlet of weighing, and the storehouse discharge gate of weighing is connected with the powder access of flour-mixing machine, and the storehouse gas outlet of weighing communicates with vacuum device's air inlet, and pipeline air inlet and tonifying qi mouth communicate with the atmosphere respectively, and the powder import is located the top of flour-mixing machine.
Preferably, the liquid feeding device comprises a liquid storage tank and a liquid conveying pipe, a liquid outlet of the liquid storage tank is communicated with a liquid inlet of the liquid conveying pipe, a liquid outlet of the liquid conveying pipe is communicated with a liquid inlet of the dough mixing machine, and the liquid conveying pipe is provided with a supply pump for extracting liquid and a liquid supply control valve for controlling the on-off of the liquid conveying pipe.
Preferably, a backflow port is formed in the liquid storage tank, a pressure relief port is formed in the liquid transfer pipe and located between the supply pump and the liquid supply control valve, the pressure relief port is communicated with the backflow port through a pressure relief backflow pipe, and a pressure relief valve is arranged on the pressure relief backflow pipe.
Preferably, a funnel-shaped feeding nozzle is arranged at the position of the pipeline feeding port, the pipeline feeding port is connected with the material storage tank through the feeding nozzle, a check valve for regulating and controlling the size of the opening of the air supplementing port is arranged at the position of the air supplementing port, and a powder supply control valve for controlling the on-off of the conveying pipe is arranged on the conveying pipe.
The preferred, the storage tank is including a jar body and the fixed sleeve pipe that two at least diameters are unequal that sets up in jar internal, the great sleeve pipe cover of diameter is established outside the less sleeve pipe of diameter, each the sleeve pipe is coaxial with a jar body, leave the gap between sleeve pipe top and the jar body roof, the distance d between each sleeve pipe top and jar body roof equals, leave the gap between sleeve pipe bottom and the diapire of the jar body, the feed inlet of storage tank is located the roof of the jar body, the feed inlet of storage tank is in the sleeve pipe axial projection all falls into the sleeve pipe that the diameter is minimum in its axial projection, be provided with the discharge gate on the diapire of the jar body.
Preferably, the distance a between the wall of the tank body and the wall of the adjacent sleeve, the distance b between the wall of the adjacent sleeve and the inner diameter c of the sleeve with the smallest diameter are equal, the distance d between the top of the sleeve and the top wall of the tank body is 800-1000 mm, the distance between the sleeve with the largest diameter and the wall of the tank body and the inner diameter c of the adjacent sleeve are connected through support rib plates, the support rib plates are arranged in a plurality and are arranged along the radial direction of the tank body, one or more layers of support rib plates are arranged along the axial direction of the tank body, the number of the support rib plates in each layer is the same and are superposed in the axial projection of the tank body, and the support rib plates in the same layer are radially distributed by taking the axis of the tank body as the center.
Preferably, the storage tank comprises a tank body and an unloader, the unloader is arranged below the tank body, the unloader comprises a shell, two material stirring rotors and a driver, the material stirring rotors are rotatably connected in the shell, the driver drives the material stirring rotors to rotate, a feed port is formed in the top of the shell, a discharge port is formed in the bottom of the shell, the feed port of the shell is connected with the discharge port of the tank body, and the discharge port of the shell is the discharge port of the storage tank; the two material shifting rotors are arranged side by side and comprise rotating shafts and material shifting blades fixedly connected to the rotating shafts, the material shifting blades are arranged in a plurality and are radially distributed by taking the rotating shafts as centers, and a feed inlet of a discharge channel formed by a space between the two rotating shafts is positioned right above the discharge channel; when the material shifting blades on the two material shifting rotors are opposite to each other and are positioned on the same plane, the discharging channel between the two rotating shafts is closed, the two rotating shafts are horizontally arranged and have the same height, and the two material shifting rotors are the same and are in mirror symmetry with each other about the vertical plane between the two rotating shafts.
Preferably, the material stirring blade is rectangular plate-shaped, and the outer shell is a rectangular shell; the side wall of the shell is in clearance fit with the material shifting blade; when the two material shifting blades of the two material shifting rotors, which are positioned between the two rotating shafts, are opposite to each other and positioned in the same plane, the two opposite material shifting blades are in clearance fit.
Preferably, the driver is a speed regulating motor.
Preferably, the two material shifting rotors are driven by two drivers respectively.
The utility model discloses following beneficial effect has:
the utility model discloses a biscuit dough processing system includes powder loading attachment, liquid loading attachment and flour-mixing machine, the discharge gate of powder loading attachment communicates with the powder import of flour-mixing machine, powder loading attachment includes the storage tank, the negative pressure device, weighing device and conveyer pipe, the weighing bin of weighing device is last to be seted up the storehouse discharge gate of weighing, weigh storehouse gas outlet and the storehouse feed inlet of weighing, the storehouse discharge gate of weighing is located the bottom of the storehouse of weighing, the powder import is located the flour-mixing machine top, the storehouse discharge gate of weighing is connected with the powder import of flour-mixing machine, set gradually the pipeline air inlet on the conveyer pipe, the pipeline feed inlet, tonifying qi mouth and pipeline discharge gate, tonifying qi mouth is close to the setting of pipeline feed inlet, the discharge gate of storage tank is located the top of pipeline feed inlet, the discharge gate of storage tank is connected with the pipeline feed inlet, the pipeline discharge gate communicates with the storehouse feed inlet of weighing, the storehouse gas outlet communicates with the air inlet of negative pressure device, pipeline air inlet and tonifying qi mouth communicate with the atmosphere respectively, adopt the utility model discloses a structure powder gets into the conveyer pipe dependence from the storage tank is gravity, it is the negative pressure device that the powder removed and got into the weighing device dependence in the conveyer pipe, the powder gets into the flour-mixing machine dependence from the weighing device is gravity, the powder is carried to the flour-mixing machine from the storage tank and only needs this kind of power device of negative pressure device like this, need not shift to the weighing device from the storage tank for the powder again and set up extra power device, can effectively reduce power device's quantity, help reducing equipment cost, reduce energy consumption. In addition, with the powder import lug connection of storehouse discharge gate and flour-mixing machine of weighing, make the powder can not appear the powder loss at the in-process that shifts to the flour-mixing machine from weighing device, weighing device's weighing capacity is unanimous basically with the actual receiving capacity of flour-mixing machine, can make the powder ratio more accurate, help reducing the powder and remain the unstable condition of face-time powder that causes in the conveyer pipe, thereby reduce the product and appear the difference between the product because of the powder ratio is unstable, help product quality control. The air supplementing port is arranged, so that the negative pressure device can introduce air from the air supplementing port, when the negative pressure device needs to stop pumping, and residual powder falls into the intersection of the tee joint under the action of gravity and is accumulated to form a powder plug, negative pressure is formed in the conveying pipe between the powder plug and the pipeline discharge port, and the powder connected with a negative pressure environment is gradually taken away until the powder plug is broken down, so that the problem that when the negative pressure device is restarted, the powder plug is difficult to pump enough air due to blockage of the powder plug, and the powder conveying is blocked is solved; in addition, the air supply port can also increase the air input of the conveying pipe, and the smooth conveying of the powder is facilitated.
Drawings
FIG. 1 is a schematic structural diagram of a cookie and dough processing system according to the present invention;
FIG. 2 is a schematic longitudinal sectional view of the storage tank of the present invention;
FIG. 3 is a schematic view of a cross-section of a storage tank of the present invention;
FIG. 4 is a schematic view of the discharger of the storage tank of the present invention;
FIG. 5 is a cross-sectional view taken at A-A of FIG. 4;
fig. 6 is a schematic view of the matching structure of the tripper when the material shifting blades of the two material shifting rotors are opposite.
Reference number specification, 100, storage tank; 110. a tank body; 120. a sleeve; 130. supporting the rib plate; 140. a discharger; 141. a housing; 1411. a connecting flange; 142. a material poking rotor; 1421. a rotating shaft; 1422. a material stirring blade; 143. a driver; 200. a delivery pipe; 201. a duct air inlet; 202. a pipe feed inlet; 203. a pipeline discharge port; 204. an air supplement port; 205. a one-way valve; 206. a feed nozzle; 207. a powder supply control valve; 300. a negative pressure device; 400. a weighing device; 411. a weighing bin feed inlet; 412. a discharge port of the weighing bin; 413. a weighing bin gas outlet; 500. a dough mixer; 610. a liquid storage tank; 611. a return port; 620. a transfusion tube; 621. a pressure relief port; 630. a supply pump; 640. a liquid supply control valve; 650. a pressure relief return pipe; 660. and (4) releasing the valve.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings. In which like parts are designated by like reference numerals.
A biscuit and dough processing system is shown in figure 1 and comprises a powder feeding device, a liquid feeding device and a dough mixing machine 500, wherein a powder inlet and a liquid inlet are formed in the dough mixing machine, a discharge hole of the powder feeding device is communicated with the powder inlet of the dough mixing machine 500, a discharge hole of the liquid feeding device is communicated with the liquid inlet of the dough mixing machine 500, and the powder inlet is positioned at the top of the dough mixing machine 500. The quantity of powder import and liquid inlet and powder loading attachment and liquid loading attachment's quantity looks adaptation, the quantity of powder loading attachment and liquid loading attachment can be according to the kind setting of the required materials of actual production, in this embodiment, set up a powder loading attachment who provides the biscuit powder, a liquid loading attachment who is used for providing the syrup and a liquid loading attachment who is used for providing oil, correspond on the dough kneading machine and set up a powder import, a liquid import that is used for receiving the syrup and a liquid import that is used for receiving oil, a liquid import that is used for receiving the syrup and the discharge gate intercommunication of the liquid loading attachment who provides the syrup, a liquid import that is used for receiving oil and the discharge gate intercommunication of the liquid loading attachment who provides oil.
The powder feeding device comprises a storage tank 100, a negative pressure device 300 and a weighing device 400. Wherein weighing device 400 includes the storehouse of weighing, weigh and seted up on the storehouse of weighing and weigh storehouse discharge gate 412, weigh storehouse gas outlet 413 and weigh storehouse feed inlet 411, weigh the storehouse except weigh storehouse discharge gate 412, weigh storehouse gas outlet 413 and weigh storehouse feed inlet 411 external seal, weigh the bottom in storehouse discharge gate 412 is located the storehouse of weighing. The weighing part of the weighing device can adopt any weighing part of the weighing device which can weigh powder. The weighing device 400 is communicated with the storage tank 100 through the conveying pipe 200, enough air can be sucked by the negative pressure device for ensuring, the conveying pipe 200 is provided with a pipeline air inlet 201, a pipeline feeding hole 202 and a pipeline discharging hole 203, wherein the pipeline air inlet 201 is communicated with the atmosphere, the pipeline feeding hole 202 is positioned between the pipeline air inlet 201 and the pipeline discharging hole 203, the pipeline feeding hole 202 is communicated with the discharging hole of the storage tank 100, the pipeline discharging hole 203 is communicated with a weighing bin feeding hole 413, and the weighing bin gas outlet 413 is communicated with the air inlet of the negative pressure device 300 through a pipeline. The storage tank 100 is positioned above the pipeline feed port 202, and the discharge port of the storage tank 100 is directly connected with the pipeline feed port 202, so that powder can directly fall into the pipeline feed port 202 from the storage tank 100 under the action of gravity; it should be noted that, because the pipeline air inlet 201, the pipeline feed inlet 202 and the pipeline discharge outlet 203 on the material conveying pipe form a structure equivalent to a tee joint, the pipeline feed inlet 202 faces upwards and is communicated with the storage tank 100, and if a device for closing the tank body is arranged on the storage tank, a certain distance is generally kept between the storage tank and the intersection of the tee joint, therefore, when the weighing device 400 weighs enough powder and the negative pressure device needs to stop sucking, even if the storage tank is closed, a certain amount of residual powder falls into the junction of the tee joint under the action of gravity, but because the negative pressure suction is suspended, the gas does not enter the conveying pipeline any more, the powder is very easy to accumulate at the junction to form a powder plug which is relatively compact and difficult to penetrate air, when the negative pressure device is restarted, if the powder plug obstructs the suction of the negative pressure device, the negative pressure device can not suck enough air to form a powerful negative pressure environment, and the powder conveying can be blocked; in order to avoid the emergence of above-mentioned condition, the utility model discloses set up tonifying qi mouth 204 on conveyer pipe 200, tonifying qi mouth 204 is located between pipeline feed inlet and the pipeline discharge gate, and tonifying qi mouth 204 is close to pipeline feed inlet 202 and sets up, like this when the air that gets into by pipeline air inlet 201 and powder meet the powder and pile up when forming the powder stopper, negative pressure device 300 can follow tonifying qi mouth 204 and introduce gas, form the negative pressure in conveyer pipe 200 between powder stopper and pipeline discharge gate 203, gradually take away the powder that meets with the negative pressure environment, until the powder stopper breaks down, make pipeline air inlet 201 communicate with each other with negative pressure device 300 again, thereby it blocks to have avoided taking place the material when shutting down to restart, in addition, tonifying qi mouth 204 can also increase conveyer pipe 200's air input, be favorable to the powder to carry smoothly to go on. The weighing device 400 is located above the dough mixer 500, and the weighing discharge port 412 is connected and communicated with a powder inlet of the dough mixer 500, so that materials weighed in the weighing device can directly fall into the dough mixer 500 under the action of gravity. The negative pressure device 300 is pumped to form a negative pressure conveying environment in the conveying pipe and the weighing bin, powder falls into the conveying pipe 200 from the storage tank 100 under the action of gravity, the powder enters the weighing bin along the conveying pipe 200 under the action of airflow formed by suction of the negative pressure device 300, the powder and air are separated in the weighing bin, the powder directly falls into the dough kneading machine 500 from a discharge port 412 of the weighing bin after weighing, and the air enters the conveying pipe 200 from the pipeline air inlet 201 and the air supplementing port 204 and enters the negative pressure device 300 from an air outlet 413 of the weighing bin to form airflow required for negative pressure conveying. Adopt the utility model discloses a structure, it is gravity that the powder got into conveyer pipe 200 from storage tank 100 relies on, it is negative pressure device 300 that the powder removed and got into weighing device 400 and rely on in conveyer pipe 200, it is gravity that the powder got into flour-mixing machine 500 from weighing device 400 and relies on, the powder is carried to flour-mixing machine 500 from storage tank 100 and only needs this kind of power device of negative pressure device like this, need not shift to weighing device 400 from storage tank 100 for the powder again and set up extra power device, can effectively reduce power device's quantity, help reducing equipment cost, reduce energy consumption. In addition, with the powder import lug connection of storehouse discharge gate 412 and flour-mixing machine of weighing, make the powder can not appear the powder loss in the in-process that shifts to flour-mixing machine 500 from weighing device 400, weighing device 400 weighs the volume and is unanimous basically with the actual admission capacity of flour-mixing machine 500, can make the powder ratio more accurate, help reducing the powder and remain the unstable condition of face-time powder that causes in the conveyer pipe, thereby reduce the product and appear the difference between the product because of the powder ratio is unstable, help product quality control.
As shown in FIG. 1, a check valve 205 is preferably disposed at the air supply port 204 for adjusting the size of the opening of the air supply port 204, so that a user can adjust the size of the air supply port 204 to achieve a better air supply effect according to the actual powder type, particle size and suction capacity of the negative pressure device 300 in actual production. For the convenience of material transportation, the pipeline feeding port is preferably opened upward, and a funnel-shaped feeding nozzle 206 is disposed at the pipeline feeding port 202, a large opening end of the feeding nozzle 206 is connected with the discharging port of the storage tank 100, and a small opening end is connected with the pipeline feeding port 202, so that the material in the storage tank 100 can enter the conveying pipe 200. In order to prevent the negative pressure device from stopping working, the material in the conveying pipe can not be stopped in time due to the negative pressure still existing in the conveying pipe, so that the material in the conveying pipe is accumulated, preferably, a powder supply control valve 207 for controlling the on-off of the conveying pipe 200 is arranged on the conveying pipe 200, when the negative pressure device stops working, a material passage in the conveying pipe is closed in time, in addition, the bad substances in the atmosphere can be prevented from entering the conveying pipeline and entering a descending process from a pipeline discharge port, and the pollution to food is reduced.
The storage tank 100 can be any storage tank 100 available on the market that can be used for powder storage. A preferred construction of the storage tank 100 is provided below: as shown in fig. 2 and 3, the storage tank 100 includes a tank 110 and a sleeve 120 fixedly disposed within the tank 110. The top of the tank body 110 is provided with a feed inlet, and the bottom of the tank body 110 is provided with a discharge outlet. The number of the sleeves 120 is two or more, in this embodiment, two sleeves 120 are provided, and the diameters of the sleeves 120 are different, wherein the sleeve 120 with a larger diameter is sleeved outside the sleeve 120 with a smaller diameter, all the sleeves 120 are coaxial with the tank 110, and the sleeve 120 divides the area inside the tank 110 into annular areas in a layer. A gap is reserved between the top of the sleeve 120 and the top wall of the tank body 110, so that the feed inlet of the tank body 110 can be communicated with the space in each layer of sleeve 120, and a gap is reserved between the bottom of the sleeve 120 and the bottom wall of the tank body 110, so that the discharge outlet of the tank body 110 can be communicated with the space in each layer of sleeve 120. The projection of the feed inlet of the storage tank 100 in the axial direction of the casing 120 falls into the projection of the casing 120 with the smallest diameter in the axial direction, so that the material entering from the feed inlet falls into the casing 120 with the smallest diameter, i.e. the innermost casing, preferentially. In the process of injecting the material into the storage tank 100, the material enters the casing 120 with the smallest diameter first, and when the casing 120 with the largest diameter is filled with the material, the material overflows into the casing 120 with the relatively larger diameter of the outer ring of the casing, and so on, and when the casing 120 with the largest diameter is filled with the material, the material overflows between the tank body 110 and the casing 120 with the largest diameter, so that the whole tank body 110 is gradually filled with the material layer by layer, and thus the degree of rolling down of large particles in the material outwards can be reduced, and the uniformity of the material is increased. Set the distance between each sleeve pipe 120 top and jar body 110 top wall to equidistance d, the material is under sleeve pipe 120's restraint like this, only after sleeve pipe 120 that the diameter is minimum is annotated, just can form a less material heap in the height range of d, and along with the required sleeve pipe 120 increase of annotating in later stage, the material heap can become gentle gradually, thereby the phenomenon that the great part of granule rolls off from big material heap in the material has been reduced, thereby the segregation of powder has been alleviateed greatly, the material mixing of large granule and small granule is relatively even in making storage tank 100, thereby make the utility model discloses a material granule on powdery material loading attachment mixes is more even, especially be fit for the material loading of the powder of the uneven powder of granule size like the cake dry powder.
In order to ensure that the material has enough space to overflow to the outermost region, the distance d between the top of the sleeve 120 and the top wall of the can 110 is preferably set to be between 800mm and 1000 mm. Preferably, the distance a between the wall of the tank 110 and the wall of the adjacent casing 120 is equal to the distance b between the walls of the two adjacent casings 120 and equal to the inner diameter c of the casing 120 with the smallest diameter, and the widths of each layer in the tank 110 are the same, which is helpful for enabling the materials to enter the regions of each layer in a relatively close state, and the uniformity of the materials in the regions of each layer is similar, so that the uniformity of the material in the tank 110 is relatively good. The tank 110 may be any tank structure such as circular, rectangular, etc., but it is desirable that the cross-sectional shape of the sleeve 120 is the same as that of the tank 110, wherein circular is preferable, so that no sharp corner is formed on the wall of the sleeve 120 and the wall of the tank, which is convenient for the material to uniformly overflow outwards.
The casings 120 with the largest diameter are connected with the wall of the tank body 110 through the support rib plates 130, and the two adjacent casings 120 are also connected through the support rib plates 130, so that each casing 120 is suspended in the tank body 110. The plurality of support rib plates 130 are arranged along the radial direction of the tank 110, one or more layers of support rib plates 130 are arranged along the axial direction of the tank 110, and in this embodiment, an upper layer, a middle layer and a lower layer of support rib plates 130 are arranged to ensure the stability of each casing 120. The number of the supporting rib plates 130 in each layer is the same, and the projections of the supporting rib plates 130 in each layer in the axial direction of the tank body 110 are overlapped with each other, so that the blocking of the supporting rib plates 130 to blanking is reduced as much as possible. In order to stabilize the center of gravity of the storage tank 100 and to distribute the materials uniformly, the supporting rib plates 130 in the same layer are preferably distributed radially around the axis of the tank body 110, and in this embodiment, four supporting rib plates 130 are provided at each layer.
The diapire of jar body 110 sets up to the toper structure best, and the discharge gate of jar body 110 is located conical summit department, and the material of being convenient for like this is concentrated to its discharge gate. The bottom of each sleeve 120 is flush, so that the materials in each area in the tank body 110 can fall synchronously during discharging, and the materials in each area are mixed together to be discharged, thereby being beneficial to uniform discharging.
Preferably, the holding tank 100 further includes a discharger 140, as shown in FIG. 1, the discharger 140 being disposed below the tank 110. As shown in fig. 4 and 5, the discharger 140 includes a housing 141, a setting rotor 142 disposed in the housing 141, and a driver 143 that drives the setting rotor 142 to rotate. The top of the shell 141 is provided with a feed inlet 1412, and the bottom of the shell 141 is provided with a discharge outlet 1413. Two material stirring rotors 142 are arranged in the shell, the two material stirring rotors 142 are arranged side by side, each material stirring rotor 142 comprises a rotating shaft 1421 and material stirring blades 1422, the material stirring blades 1422 are fixedly arranged on the outer circumference of the rotating shaft 1421, and the rotating shaft 1421 is provided with a plurality of material stirring blades 1422 and is radially distributed by taking the rotating shaft 1421 as the center. As shown in fig. 5, two ends of the two rotating shafts 1421 are respectively connected to the front side wall and the rear side wall of the housing 141, the front side wall and the rear side wall of the housing 141 and the area between the two rotating shafts 1421 form a discharging channel 144, the feeding port of the housing 141 is located above, preferably directly above, the feeding port may be greater than or equal to the distance between the two rotating shafts. The specifications of the two material ejecting rotors 142 may be the same or different, the housing 141 may have any shape, and the material ejecting blades 1422 may have any shape such as a rectangle, a triangle, a trapezoid, or an irregular shape, as long as when the material ejecting blades 1422 of the two material ejecting rotors 142 located in the discharge channel 144 are located on the same plane, the combined shape of the two material ejecting blades 1422 is adapted to the shape of the discharge channel 144, so that the material ejecting blades 1422 can seal the discharge channel 144. For example, when the material shifting blades are rectangular, the shell is rectangular, the length of the material shifting blades is equal to the distance between the front side wall and the rear side wall of the inner side of the shell or slightly smaller than the distance between the front side wall and the rear side wall of the inner side of the shell, so that the plane formed by the axes of the rectangle and the two shafts formed by combining the two material shifting blades of the two material shifting rotors when the two material shifting blades are opposite is intersected with the shell to obtain a rectangular plane with the same size, and the material shifting rotors can move. For another example, as shown in fig. 6, the end surface of the free end of the material-shifting blade of one material-shifting rotor is a convex arc, the end surface of the free end of the material-shifting blade of the other material-shifting rotor is a concave arc, the lengths of the two are equal and the arcs are the same, when the two are opposite, that is, when the two are in the same plane, the two are combined into a rectangle which is matched with the front and rear side walls of the rectangular shell to close the discharging channel. The distance between the left and right side walls of the housing 141 and the adjacent kick-off rotors 142 is preferably made as small as possible to reduce the likelihood of material passing through areas other than the discharge chute 144, and to help prevent or reduce the flow of material out of the tripper 140 when the discharge chute 144 is closed.
When in use, the two material shifting rotors 142 rotate in opposite directions synchronously, and the material shifting blades 1422 between the two rotating shafts 1421 rotate from top to bottom, i.e. from the feeding hole to the discharging hole, thus, when the two material ejecting rotors 142 rotate, the two material ejecting blades 1422 in the discharging channel 144 are switched between two states of being in the same plane and not being in the same plane, when the two tripper blades 1422 in the discharge channel 144 are in the same plane, the discharge channel 144 is closed, when the two ejecting blades 1422 in the discharge channel 144 are not in the same plane, the ejecting blades 1422 will no longer close the discharge channel 144, allowing material to pass through the channel between the two ejecting blades 1422, thus, the continuous rotation of the material-ejecting rotor 142 can make the discharging channel 144 present the periodic changing states of door opening and door closing, when the door is opened, the material is discharged, and when the door is closed, the material is held by the material-pushing blade 1422 to close the discharger 140. Compare in traditional single rotor tripper, two of this tripper are dialled material rotor 142 and are located outside-in at the feed inlet of shell and rotate, make the material by dialling material rotor 142 and dial to in the middle of tripper 140, have solved its material and have been dialled to the shell 141 wall of tripper 140 by the rotor, cause material and shell 141 extrusion easily, increase rotor rotation resistance, when the shell 141 interior material is more, cause obstructed technical problem easily. In addition, when the discharger 140 discharges materials, the two material stirring rotors 142 at the side of the feeding port of the casing rotate oppositely and concentrate the materials from two sides to the middle, when the materials shift along with the material stirring blades 1422, the materials can be upwards extruded to occupy the space on the upper part of the casing 141 or in the tank body 110 above the discharger 140, and the extrusion between the materials and the side wall of the casing 141 cannot occur, so that the blockage is not easy to occur. In addition, when the material shifting blade 1422 is in an open state, the material can directly fall from the feeding port 1412 of the housing 141, so that the material can be discharged smoothly, and the pressure on the material shifting blade 1422 and the rotating shaft 1421 can be reduced by the direct falling of the material, so that the tank 110 with a larger adaptive volume can be adapted.
The two material-ejecting rotors 142 are preferably identical in structure, which facilitates the ease of manufacture and assembly, on the one hand, and the balance of the forces applied to the two material-ejecting rotors 142, on the other hand. The housing 141 is preferably configured as a rectangular shell that facilitates processing and installation of the kick-off rotor 142. The kick-out blades 1422 are preferably rectangular sheets, on one hand, because the rectangular shape is simple and convenient to process; the other side is that when the blade is rectangular, the joint of the two material shifting blades 1422 of the closed discharging channel 144 is a straight line, and compared with blades of other shapes, the straight line of the joint is the shortest, which is more convenient to ensure the installation accuracy. In the structure of this embodiment, the two material ejecting rotors 142 have the same specification, the casing 141 is a rectangular body, the material ejecting blade 1422 is a rectangular plate, the width direction of the material ejecting blade 1422 is radially arranged along the rotating shaft 1421, the length direction of the material ejecting blade 1422 is parallel to the axis of the rotating shaft 1421, the rotating shaft 1421 is horizontally arranged and rotatably connected in the casing 141, the axial distance H1 between the two material ejecting rotors 142 is twice the width of the material ejecting blade 1422, and the two material ejecting rotors 142 are preferably in clearance fit to avoid collision between the material ejecting blades 1422 of the two material ejecting rotors 142, as shown in fig. 5, the distance H2 between the left and right side walls of the casing 141 is twice the diameter of the material ejecting rotors 142, and the front, rear, left and right side walls of the casing 141 and the material ejecting blade 1422 are preferably in clearance fit to avoid collision between the material ejecting blades 1422 and the casing 141. The rotating shaft 1421 is preferably provided with more than four material shifting blades 1422, so that no matter what angle the material shifting rotor 142 rotates, at least one material shifting blade 1422 is always in a horizontal posture or a posture that the free end is inclined upwards between the left (right) side wall and the left (right) side rotating shaft 1421 of the housing 141, so that the material falling between the left (right) side wall and the left (right) side rotating shaft 1421 of the housing 141 can be supported by the material shifting blade 1422 in the upward inclined or horizontal posture, the material can stay on the material shifting blade 1422 or move towards the rotating shaft 1421 under the action of gravity, and even if the horizontal projection of the material inlet 1412 exceeds the range of the material discharging channel 144, the material can be reduced or prevented from falling from the area outside the material discharging channel 144, which is beneficial to increasing the material inlet and improving the material discharging efficiency; when the rotating shaft 1421 is provided with four material shifting blades 1422, there is only one horizontal material shifting blade 1422 between the side wall of the housing 141 and the adjacent rotating shaft 1421, and since the material shifting blades 1422 are in a horizontal state and the material thereon is piled up, the material may fall from the free end of the material shifting blade 1422 along the slope of the material pile, so that it is better to set more than five blades. In addition, since the more the material ejecting blades 1422 on the rotating shaft 1421 are, the narrower the area through which the material can pass when the discharging passage 144 is opened to the maximum extent, the fewer the material ejecting blades 1422 are provided, the faster the material falls when the door is opened, and the higher the discharging efficiency. In view of the above, the shaft 1421 is preferably provided with five material ejecting blades 1422. The top of the housing 141 can be set to be in a non-top open form, and the top opening is a feed inlet of the housing 141, so that the structure is convenient to process and mount the material poking rotor 142, and the range of the feed inlet 1412 is large, so that the material poking blades 1422 can be in contact with materials more quickly and sufficiently, and the feeding efficiency is improved; in addition, the material can be prevented from being extruded with the top wall of the shell 141 by the feeding hole, and the rotation resistance of the material stirring rotor 142 can be reduced. It should be noted that when the structure that the horizontal projection of the material inlet is beyond the range of the material discharging channel 144 is adopted, especially when the structure that the top of the shell 141 is opened as the material inlet of the shell 141 is adopted, as shown in fig. 3, the bottom wall of the conical structure of the tank body 110 is matched, so that the material entering the material inlet is gathered towards the middle under the guidance of the inclined surface of the conical structure, the material is gathered towards the material discharging channel 144, and the material passing through the outer area of the material discharging channel 144 is avoided or reduced. The open form in bottomless can be established to shell 141's bottom, and the open discharge gate that is shell 141 in bottom, the simple structure of shell like this, and the hindrance to the material unloading is few, the unloading of being convenient for. In order to facilitate the connection of the discharger 140 with the tank 110 above the discharger and the receiving device below the discharger, connecting flanges 1411 may be fixedly disposed at the top and bottom edges of the casing 141, so that the discharger 140 is connected with other devices through bolts.
In order to control the amount of material to be discharged, the driver 143 is preferably an adjustable speed motor, and preferably, the two material ejecting rotors 142 are driven by the two drivers 143, so that the rotating speeds of the two material ejecting rotors 142 can be controlled individually and precisely, and when one rotor or the driver 143 has a problem, the other material ejecting rotor 142 and the corresponding driver 143 can also function. Of course, the two material-ejecting rotors 142 may be driven by a single driver 143 by a transmission mechanism such as a chain transmission mechanism or a gear transmission mechanism.
The liquid feeding devices for providing syrup and oil can adopt the same liquid feeding device and different liquid feeding devices, and the liquid feeding devices can adopt any liquid feeding devices on the market as long as corresponding liquid material feeding can be carried out. In this embodiment, the liquid feeding device for supplying syrup and oil is the same, and the liquid feeding device includes a liquid storage tank 610 and a liquid conveying pipe 620, wherein a liquid outlet of the liquid storage tank 610 is communicated with a liquid inlet of the liquid conveying pipe 620, and a liquid outlet of the liquid conveying pipe 620 is communicated with a liquid inlet of the dough mixer 500. The infusion tube 620 is provided with a supply pump 630, and the liquid in the liquid storage tank 610 is pumped into the dough mixer 500 by the supply pump 630. The infusion tube 620 is further provided with a liquid supply control valve 640 for controlling the on-off of the infusion tube 620. Preferably, a loop for pressure relief is arranged between the outlet ends of the liquid storage tank and the liquid conveying pipe, in this embodiment, a return port 611 is arranged on the liquid storage tank 610, a pressure relief port 621 is formed in the liquid conveying pipe 620, the pressure relief port 621 is located between the supply pump 630 and the liquid supply control valve 640, the pressure relief port 621 is communicated with the return port 611 through a pressure relief return pipe 650, a pressure relief valve 660 is arranged on the pressure relief return pipe 650, the pressure relief valve is closed during normal conveying, when the liquid supply amount reaches the standard, the liquid supply control valve 640 is closed, the pressure relief valve is opened, liquid in the liquid conveying pipe 620 with higher pressure due to the action of the supply pump 630 can return to the liquid storage tank 610 through the pressure relief return pipe 650, the situation that the pressure in the liquid conveying pipe 620 is too large is avoided, and the liquid conveying pipe 620 is protected.
The specific embodiments are merely illustrative of the present invention, and are not intended to limit the present invention.

Claims (10)

1. A biscuit dough processing system, includes at least one powder loading attachment, at least one liquid loading attachment and flour-mixing machine (500), the discharge gate of powder loading attachment communicates with the powder import of flour-mixing machine (500), the discharge gate of liquid loading attachment communicates with the liquid import of flour-mixing machine (500), its characterized in that: the powder feeding device comprises a storage tank (100), a negative pressure device (300), a weighing device (400) and a conveying pipe (200), wherein the weighing device (400) comprises a weighing bin, the weighing bin is provided with a weighing bin discharge hole (412), a weighing bin gas outlet (413) and a weighing bin feed inlet (411), the weighing bin is externally sealed except the weighing bin discharge hole (412), the weighing bin gas outlet (413) and the weighing bin feed inlet (411), the weighing bin discharge hole (412) is positioned at the bottom of the weighing bin, the conveying pipe (200) is sequentially provided with a pipeline gas inlet (201), a pipeline feed inlet (202), a gas supplementing port (204) and a pipeline discharge hole (203), the gas supplementing port (204) is arranged close to the pipeline feed inlet (202), the discharge hole of the storage tank (100) is positioned above the pipeline feed inlet, the discharge hole of the storage tank is connected with the pipeline feed inlet (202), and the pipeline discharge hole (203) is communicated with the weighing bin feed inlet, the discharge hole (412) of the weighing bin is connected with the powder inlet of the dough mixer, the gas outlet (413) of the weighing bin is communicated with the gas inlet of the negative pressure device (300), the gas inlet (201) of the pipeline and the gas supplementing port (204) of the pipeline are respectively communicated with the atmosphere, and the powder inlet is positioned at the top of the dough mixer (500).
2. A biscuit and dough processing system according to claim 1 wherein: the liquid feeding device comprises a liquid storage tank (610) and a liquid conveying pipe (620), a liquid outlet of the liquid storage tank (610) is communicated with a liquid inlet of the liquid conveying pipe (620), a liquid outlet of the liquid conveying pipe (620) is communicated with a liquid inlet of the dough kneading machine, and a liquid supply pump (630) for pumping liquid and a liquid supply control valve (640) for controlling the on-off of the liquid conveying pipe (620) are arranged on the liquid conveying pipe (620).
3. Biscuit and dough processing system according to claim 2, characterized in that: be provided with backward flow mouth (611) on liquid storage pot (610), seted up pressure release mouth (621) on transfer line (620), pressure release mouth (621) are located between feed pump (630) and confession liquid control valve (640), and pressure release mouth (621) and backward flow mouth (611) are through pressure release back flow (650) intercommunication, be provided with relief valve (660) on pressure release back flow (650).
4. A biscuit and dough processing system according to claim 1 wherein: pipeline feed inlet (202) department is provided with infundibulate feed nozzle (206), the pipeline feed inlet passes through feed nozzle (206) and is connected with storage tank (100), tonifying qi mouth (204) department is provided with one-way valve (205) of regulation and control tonifying qi mouth (204) opening size, be provided with confession powder control valve (207) of control conveyer pipe (200) break-make on conveyer pipe (200).
5. A biscuit and dough processing system according to claim 1 wherein: the storage tank (100) comprises a tank body (110) and at least two sleeves (120) with different diameters, wherein the sleeves (120) with larger diameters are fixedly arranged in the tank body (110), the sleeves (120) with smaller diameters are sleeved outside the sleeves (120) with smaller diameters, each sleeve (120) is coaxial with the tank body (110), a gap is reserved between the top of each sleeve (120) and the top wall of the tank body (110), the distance d between the top of each sleeve (120) and the top wall of the tank body (110) is equal, a gap is reserved between the bottom of each sleeve (120) and the bottom wall of the tank body (110), a feed inlet of the storage tank (100) is positioned on the top wall of the tank body (110), the axial projection of the feed inlet of the storage tank (100) in the sleeve (120) completely falls into the axial projection of the sleeve (120) with the smallest diameter, and a discharge outlet is arranged on the bottom wall of the tank body (110).
6. A biscuit and dough processing system according to claim 1 wherein: the distance a between the wall of the tank body (110) and the wall of the adjacent sleeve (120), the distance b between the wall of the adjacent sleeve (120) and the inner diameter c of the sleeve (120) with the smallest diameter are all equal, the distance d between the top of the sleeve (120) and the top wall of the tank body (110) is between 800mm and 1000mm, the distance d between the sleeve (120) with the largest diameter and the tank wall of the tank body (110) and the distance between the two adjacent sleeves (120) are connected through the supporting rib plates (130), the supporting rib plates (130) are provided with a plurality of layers and are arranged along the radial direction of the tank body (110), one layer or a plurality of layers of supporting rib plates (130) are arranged along the axial direction of the tank body (110), the number of each layer of supporting rib plates (130) is the same and is superposed on the axial direction of the tank body (110), and each supporting rib plate (130) at the same layer is radially distributed by taking the axial line of the tank body (110) as the center.
7. A biscuit and dough processing system according to claim 1 wherein: the storage tank (100) comprises a tank body (110) and a discharger (140), the discharger (140) is arranged below the tank body (110), the discharger (140) comprises a shell (141), two material stirring rotors (142) and a driver (143), the material stirring rotors (142) are rotatably connected in the shell (141), the driver drives the material stirring rotors (142) to rotate, a feeding hole (1412) is formed in the top of the shell (141), a discharging hole (1413) is formed in the bottom of the shell (141), the feeding hole of the shell (141) is connected with the discharging hole of the tank body (110), and the discharging hole of the shell (141) is the discharging hole of the storage tank (100); the two material shifting rotors (142) are arranged side by side, each material shifting rotor (142) comprises a rotating shaft (1421) and material shifting blades (1422) fixedly connected to the rotating shaft (1421), the material shifting blades (1422) are arranged in a plurality and are radially distributed by taking the rotating shaft (1421) as a center, a space between the two rotating shafts forms a discharging channel (144), and a feeding hole (1412) of the shell (141) is positioned right above the discharging channel (144); when the material shifting blades (1422) on the two material shifting rotors (142) are opposite to each other and are positioned on the same plane, the discharging channel (144) between the two rotating shafts (1421) is closed, the two rotating shafts (1421) are horizontally arranged and have the same height, and the two material shifting rotors (142) are identical and are in mirror symmetry with each other about the vertical plane between the two rotating shafts (1421).
8. A biscuit and dough processing system according to claim 7 wherein: the material shifting blade (1422) is in a rectangular plate shape, and the shell (141) is a rectangular shell; the side wall of the shell is in clearance fit with the material shifting blade; when the two material shifting blades (1422) of the two material shifting rotors (142) between the two rotating shafts (1421) are opposite to each other and are in the same plane, the two opposite material shifting blades (1422) are in clearance fit.
9. A biscuit and dough processing system according to claim 7 wherein: the driver (143) is a speed regulating motor.
10. A biscuit and dough processing system according to claim 7 wherein: the two material stirring rotors (142) are respectively driven by two drivers (143).
CN202121583353.0U 2021-07-13 2021-07-13 Biscuit dough processing system Active CN215075064U (en)

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Application Number Priority Date Filing Date Title
CN202121583353.0U CN215075064U (en) 2021-07-13 2021-07-13 Biscuit dough processing system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121583353.0U CN215075064U (en) 2021-07-13 2021-07-13 Biscuit dough processing system

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Publication Number Publication Date
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