CN214979164U - Feeding and cutting mechanism of inductance coil welding equipment - Google Patents
Feeding and cutting mechanism of inductance coil welding equipment Download PDFInfo
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- CN214979164U CN214979164U CN202121601075.7U CN202121601075U CN214979164U CN 214979164 U CN214979164 U CN 214979164U CN 202121601075 U CN202121601075 U CN 202121601075U CN 214979164 U CN214979164 U CN 214979164U
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- 238000003466 welding Methods 0.000 title claims abstract description 102
- 238000005520 cutting process Methods 0.000 title claims abstract description 52
- 239000000463 material Substances 0.000 claims abstract description 123
- 238000007493 shaping process Methods 0.000 claims abstract description 35
- 239000013307 optical fiber Substances 0.000 claims description 15
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 9
- 229910052802 copper Inorganic materials 0.000 claims description 9
- 239000010949 copper Substances 0.000 claims description 9
- 238000004804 winding Methods 0.000 claims description 7
- 239000004922 lacquer Substances 0.000 claims description 6
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims description 6
- 230000006698 induction Effects 0.000 claims 7
- 239000003973 paint Substances 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 10
- 239000000969 carrier Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
In order to solve the problems that the manual operation process is complicated, the efficiency is low, errors are easy to occur, and products with good consistency cannot be obtained in the prior art, the utility model provides a feeding and cutting mechanism of inductance coil welding equipment, a carrier is conveyed to a shaping mechanism and a paint stripping mechanism through a carrier moving and positioning device for shaping, and after shaping is completed, the carrier enters the paint stripping mechanism for paint stripping treatment; the utility model discloses a full-line automation's tablet material loading mode, reduced workman's working strength, improved inductance coils and tablet welding efficiency, simultaneously, avoided when manual operation because the easy error that appears, and can't obtain the problem of good product of uniformity; generally, the utility model has the advantages of welding efficiency is high, simple operation and degree of automation are high.
Description
Technical Field
The utility model relates to an inductance element production facility field, it is comparatively concrete, relate to an inductance coil welding equipment's material loading cuts mechanism.
Background
The inductor is an element capable of converting electric energy into magnetic energy and storing the magnetic energy, and comprises a coil and a magnetic core, wherein the coil is wrapped by the magnetic core, and a lead is formed by connecting a material sheet outside the coil; in the production process of the conventional inductance coil, particularly when the coil is welded with a material sheet, the material sheet is manually placed on a jig with the coil placed thereon, then the jig is placed in welding equipment, the connection between the inductance coil and the material sheet is realized, after the welding is finished, the welded material sheet is taken down, the welding of the next material sheet is carried out, the manual operation process is complicated, the efficiency is low, errors are easy to occur, and a product with good consistency cannot be obtained; therefore, in order to solve the above problems, it is necessary to develop a feeding and cutting mechanism of an inductance coil welding device, which is convenient to operate and has a high degree of automation.
SUMMERY OF THE UTILITY MODEL
In view of the above, in order to solve the problems that the manual operation process is complicated, the efficiency is low, errors are easy to occur, and products with good consistency cannot be obtained in the prior art, the utility model provides a feeding and cutting mechanism of inductance coil welding equipment, wherein a carrier is conveyed to a shaping mechanism and a paint stripping mechanism through a carrier moving and positioning device for shaping, and after shaping is completed, the carrier enters the paint stripping mechanism for paint stripping treatment; the utility model discloses a full-line automation's tablet material loading mode, reduced workman's working strength, improved inductance coils and tablet welding efficiency, simultaneously, avoided when manual operation because the easy error that appears, and can't obtain the problem of good product of uniformity; generally, the utility model has the advantages of welding efficiency is high, simple operation and degree of automation are high.
The utility model provides an inductance coils welding equipment's material loading cuts mechanism, includes frame 1, 1 upper surface left end in frame is provided with carrier mobile location device 2, and carrier mobile location device 2's output is provided with plastic mechanism 3 and shells lacquer mechanism 4, and the output of shelling lacquer mechanism 4 is equipped with the material loading of tablet and cuts mechanism 5, and the output that the material loading cut mechanism 5 is connected with laser-beam welding mechanism 6, and laser-beam welding mechanism 6's output is equipped with ejection mechanism 7, and ejection mechanism 7 output is connected with the finished product and cuts mould 8, and the output that the finished product cut mould 8 is equipped with unloading mechanism 9, unloading mechanism 9 lower extreme is connected with conveying mechanism, its characterized in that: the feeding and cutting mechanism 5 comprises a material rack 51, a material sheet feeding device 52 and a cutting mechanism 53, wherein a material sheet of a winding belt is arranged on the material rack 51, the material sheet feeding device 52 is arranged at the output end of the material rack 51, and the cutting mechanism 53 is arranged at the output end of the material sheet feeding device 52.
Furthermore, the shaping mechanism 3 is composed of symmetrical shaping devices, an upper shaping device 31 and a lower shaping device 32, the pressure of the upper shaping device 31 is greater than that of the lower shaping device 32, the four corners of the lower part of the upper shaping device 31 are provided with prepressed elastic components 33, and the carriers are positioned in the Z-axis direction through the elastic components 33.
Further, the output end of the cutting mechanism 53 is provided with a material sheet rotationally moving mechanism 54, and the material sheet rotationally moving mechanism 54 includes: the automatic feeding and cutting device comprises a material sheet primary positioning device 541, a material sheet fine positioning device 542, a material sheet servo module 543 and a material sheet moving mechanism 544, wherein the material sheet primary positioning device 541 is arranged at the output end of the feeding and cutting mechanism 5, the material sheet servo module 543 is arranged at the upper end of the material sheet primary positioning device 541, the material sheet is rotated by 90 degrees, the material sheet fine positioning device 542 is arranged at the output end of the material sheet primary positioning device 541, and the material sheet moving mechanism 544 is connected to the upper portion of the material sheet fine positioning device 542.
Further, a copper bar 55 is arranged at the lower part of the material rack 51, the copper bar 55 is connected with a signal in series with the machine body, and when the coiling belt is lapped on the copper bar 55, the material rack 51 stops rotating.
Further, a straightening device 56 is arranged between the material rack 51 and the material sheet feeding device 52, and the material sheet of the winding belt which is originally bent or fluctuated slightly is flattened by wheels of the straightening device 56.
Further, the front end of the straightening device 56 is provided with an optical fiber sensor 57, the optical fiber sensor 57 is connected with the servo motor of the material sheet feeding device 52, and the material sheet is provided with small holes, so that the optical fiber sensor 57 can convey the positions of the small holes to the servo motor of the material sheet feeding device 52, and the material sheet can be accurately fed into the carrier.
Further, the front end of the material sheet primary positioning device 541 is provided with an optical fiber rechecking sensor 58, and after the material sheet is fed into the carrier, the optical fiber rechecking sensor 58 performs position rechecking on the material sheet.
Further, the cutting mechanism 53 is located at the rear end of the material sheet primary positioning device 541, and a guide device 59 is arranged between the cutting mechanism 53 and the support of the straightening device 56 for controlling the direction of the material sheet.
Further, laser welding mechanism 6 includes first laser welding mechanism 61 and second laser welding mechanism 62, a welding mechanism and second laser welding mechanism 62 interval parallel arrangement, first laser welding mechanism 616 and second laser welding mechanism 62 all are perpendicular with the carrier, first laser welding mechanism 616 is located the top of one of them lead wire of inductance coil, second laser welding mechanism 62 is located the top of another lead wire of inductance coil, the vertical welding energy is more concentrated, first laser welding mechanism 616 and second laser welding mechanism 62 adopt the mode of electric welding to weld tablet and inductance coil.
Further, first laser welding mechanism 616 and second laser welding mechanism 62 both include from bottom to top: the laser welding head 63 and the three-dimensional adjusting seat 64 can adjust the position of the laser welding head 63 in the X-axis direction, the Y-axis direction and the Z-axis direction.
The utility model has the advantages that: the utility model provides a feeding and cutting mechanism of inductance coil welding equipment, a carrier is conveyed to a shaping mechanism 3 and a paint stripping mechanism 4 through a carrier moving and positioning device 2 for shaping, and after shaping is completed, the carrier enters the paint stripping mechanism 4 for paint stripping treatment; the utility model discloses a full-line automation's tablet material loading mode, reduced workman's working strength, improved inductance coils and tablet welding efficiency, simultaneously, avoided when manual operation because the easy error that appears, and can't obtain the problem of good product of uniformity; generally, the utility model has the advantages of welding efficiency is high, simple operation and degree of automation are high.
Drawings
Fig. 1 is a schematic structural view of a feeding and cutting mechanism of an inductance coil welding device.
Fig. 2 is a schematic structural diagram of a feeding and cutting mechanism of the inductance coil welding equipment.
Fig. 3 is a schematic structural view of a feeding and cutting mechanism of the inductance coil welding device.
Fig. 4 is a schematic structural diagram of a shaping mechanism of a feeding cutting mechanism of the inductance coil welding device.
Fig. 5 is a schematic structural diagram of an ejection mechanism of a feeding cutting mechanism of the inductance coil welding device.
Fig. 6 is a schematic structural diagram of a laser welding mechanism of a feeding cutting mechanism of the inductance coil welding device.
Description of main components:
the following detailed description of the invention will be further described in conjunction with the above-identified drawings.
Detailed Description
The following examples are described to aid in the understanding of the present application and are not, and should not be construed to, limit the scope of the present application in any way.
In the following description, those skilled in the art will recognize that components may be described throughout this discussion as separate functional units (which may include sub-units), but those skilled in the art will recognize that various components or portions thereof may be divided into separate components or may be integrated together (including being integrated within a single system or component).
Also, connections between components or systems are not intended to be limited to direct connections. Rather, data between these components may be modified, reformatted, or otherwise changed by the intermediate components. Additionally, additional or fewer connections may be used. It should also be noted that the terms "coupled," "connected," or "input" and "fixed" are understood to encompass direct connections, indirect connections, or fixed through one or more intermediaries.
In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "side", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings or orientations or positional relationships commonly recognized in the product of the application, and are only used for convenience in describing the present application and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present application. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance. The terms "horizontal", "vertical" and the like do not imply that the components are required to be absolutely horizontal or pendant, but rather may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
As shown in fig. 1, it is a schematic structural diagram of a feeding and cutting mechanism of an inductance coil welding device; fig. 2 is a schematic structural diagram of a feeding and cutting mechanism of an inductance coil welding device; fig. 3 is a schematic structural diagram of a feeding and cutting mechanism of an inductance coil welding device; fig. 4 is a schematic structural diagram of a shaping mechanism of a feeding and cutting mechanism of an inductance coil welding device; fig. 5 is a schematic structural diagram of an ejection mechanism of a feeding and cutting mechanism of an inductance coil welding device; fig. 6 is a schematic structural diagram of a laser welding mechanism of a feeding cutting mechanism of an inductance coil welding apparatus.
The utility model provides an inductance coils welding equipment's material loading cuts mechanism, includes frame 1, 1 upper surface left end in frame is provided with carrier mobile location device 2, and carrier mobile location device 2's output is provided with plastic mechanism 3 and shells lacquer mechanism 4, and the output of shelling lacquer mechanism 4 is equipped with the material loading of tablet and cuts mechanism 5, and the output that the material loading cut mechanism 5 is connected with laser-beam welding mechanism 6, and laser-beam welding mechanism 6's output is equipped with ejection mechanism 7, and ejection mechanism 7 output is connected with the finished product and cuts mould 8, and the output that the finished product cut mould 8 is equipped with unloading mechanism 9, unloading mechanism 9 lower extreme is connected with conveying mechanism, its characterized in that: the feeding and cutting mechanism 5 comprises a material rack 51, a material sheet feeding device 52 and a cutting mechanism 53, wherein a material sheet of a winding belt is arranged on the material rack 51, the material sheet feeding device 52 is arranged at the output end of the material rack 51, and the cutting mechanism 53 is arranged at the output end of the material sheet feeding device 52.
The shaping mechanism 3 is composed of symmetrical shaping devices, an upper shaping device 31 and a lower shaping device 32, the pressure of the upper shaping device 31 is larger than that of the lower shaping device 32, elastic components 33 which are pre-pressed are arranged at four corners of the lower portion of the upper shaping device 31, and the carriers are positioned in the Z-axis direction through the elastic components 33.
The output end of the cutting mechanism 53 is provided with a material sheet rotary moving mechanism 54, and the material sheet rotary moving mechanism 54 includes: the automatic feeding and cutting device comprises a material sheet primary positioning device 541, a material sheet fine positioning device 542, a material sheet servo module 543 and a material sheet moving mechanism 544, wherein the material sheet primary positioning device 541 is arranged at the output end of the feeding and cutting mechanism 5, the material sheet servo module 543 is arranged at the upper end of the material sheet primary positioning device 541, the material sheet is rotated by 90 degrees, the material sheet fine positioning device 542 is arranged at the output end of the material sheet primary positioning device 541, and the material sheet moving mechanism 544 is connected to the upper portion of the material sheet fine positioning device 542.
The lower part of the material rack 51 is provided with a copper bar 55, the copper bar 55 is connected with a signal in series with the machine body, and when a tape is lapped on the copper bar 55, the material rack 51 stops rotating.
A straightening device 56 is arranged between the material rack 51 and the material sheet feeding device 52, and the material sheets of the winding belt which are originally bent or fluctuated slightly are flattened by wheels of the straightening device 56.
The front end of the straightening device 56 is provided with an optical fiber sensor 57, the optical fiber sensor 57 is connected with a servo motor of the material sheet feeding device 52, and the material sheet is provided with small holes, so that the optical fiber sensor 57 can convey the positions of the small holes to the servo motor of the material sheet feeding device 52, and the material sheet can be accurately fed into the carrier.
The front end of the material sheet primary positioning device 541 is provided with an optical fiber rechecking sensor 58, and after the material sheet is fed into the carrier, the optical fiber rechecking sensor 58 rechecks the position of the material sheet.
The cutting mechanism 53 is located at the rear end of the material sheet primary positioning device 541, and a guide device 59 is arranged between the cutting mechanism 53 and the support of the straightening device 56 and used for controlling the direction of the material sheet.
First laser welding mechanism 616 and second laser welding mechanism 62 all include from bottom to top: the laser welding head 63 and the three-dimensional adjusting seat 64 can adjust the position of the laser welding head 63 in the X-axis direction, the Y-axis direction and the Z-axis direction.
The utility model has the advantages that: the utility model provides a feeding and cutting mechanism of inductance coil welding equipment, a carrier is conveyed to a shaping mechanism 3 and a paint stripping mechanism 4 through a carrier moving and positioning device 2 for shaping, and after shaping is completed, the carrier enters the paint stripping mechanism 4 for paint stripping treatment; the utility model discloses a full-line automation's tablet material loading mode, reduced workman's working strength, improved inductance coils and tablet welding efficiency, simultaneously, avoided when manual operation because the easy error that appears, and can't obtain the problem of good product of uniformity; generally, the utility model has the advantages of welding efficiency is high, simple operation and degree of automation are high.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (10)
1. The utility model provides an inductance coils welding equipment's material loading cuts mechanism, includes frame (1), frame (1) upper surface left end is provided with carrier mobile location device (2), and the output of carrier mobile location device (2) is provided with plastic mechanism (3) and shells lacquer mechanism (4), and the output of shelling lacquer mechanism (4) is equipped with the material loading of tablet and cuts mechanism (5), and the output that the material loading cut mechanism (5) is connected with laser welding mechanism (6), and the output of laser welding mechanism (6) is equipped with ejection mechanism (7), and ejection mechanism (7) output is connected with finished product cutting die utensil (8), and the output that the finished product cut die utensil (8) is equipped with unloading mechanism (9), unloading mechanism (9) lower extreme is connected with conveying mechanism, its characterized in that: the feeding and cutting mechanism (5) comprises a material rack (51), a material sheet feeding device (52) and a cutting mechanism (53), wherein a material sheet of a winding belt is arranged on the material rack (51), the material sheet feeding device (52) is arranged at the output end of the material rack (51), and the cutting mechanism (53) is arranged at the output end of the material sheet feeding device (52).
2. The loading and cutting mechanism of an induction coil welding apparatus as set forth in claim 1, wherein: the shaping mechanism (3) is composed of symmetrical shaping devices, an upper shaping device (31) and a lower shaping device (32), the pressure of the upper shaping device (31) is greater than that of the lower shaping device (32), elastic components (33) which are pre-pressed are arranged at four corners of the lower portion of the upper shaping device (31), and the carrier is positioned in the Z-axis direction through the elastic components (33).
3. The loading and cutting mechanism of an induction coil welding apparatus as set forth in claim 1, wherein: the output that cuts mechanism (53) is equipped with tablet rotational movement mechanism (54), and tablet rotational movement mechanism (54) includes: the automatic feeding and cutting device comprises a material sheet initial positioning device (541), a material sheet fine positioning device (542), a material sheet servo module (543) and a material sheet moving mechanism (544), wherein the material sheet initial positioning device (541) is arranged at the output end of the feeding and cutting mechanism (5), the material sheet servo module (543) is arranged at the upper end of the material sheet initial positioning device (541), the material sheet is rotated by 90 degrees, the material sheet fine positioning device (542) is arranged at the output end of the material sheet initial positioning device (541), and the material sheet moving mechanism (544) is connected to the upper portion of the material sheet fine positioning device (542).
4. The loading and cutting mechanism of an induction coil welding apparatus as set forth in claim 1, wherein: the lower part of the material rack (51) is provided with a copper bar (55), the copper bar (55) is connected with a signal in series with the machine body, and when a winding belt is lapped on the copper bar (55), the material rack (51) stops rotating.
5. The loading and cutting mechanism of an induction coil welding apparatus as set forth in claim 1, wherein: a straightening device (56) is arranged between the material rack (51) and the material sheet feeding device (52), and the material sheet of the winding belt which is originally bent or fluctuated to some extent is leveled through a wheel of the straightening device (56).
6. The loading cutting mechanism of the inductance coil welding equipment according to claim 5, characterized in that: the front end of the straightening device (56) is provided with an optical fiber sensor (57), the optical fiber sensor (57) is connected with a servo motor of the material sheet feeding device (52), and the material sheet is provided with small holes, so that the optical fiber sensor (57) can transmit the positions of the small holes to the servo motor of the material sheet feeding device (52), and the material sheet can be accurately fed into the carrier.
7. The loading and cutting mechanism of an induction coil welding apparatus as set forth in claim 3, wherein: the front end of the material sheet primary positioning device (541) is provided with an optical fiber rechecking sensor (58), and the optical fiber rechecking sensor (58) is used for rechecking the position of the material sheet after the material sheet is fed into the carrier.
8. The loading and cutting mechanism of an induction coil welding apparatus as set forth in claim 1, wherein: the cutting mechanism (53) is positioned at the rear end of the material sheet initial positioning device (541), and a guide device (59) is arranged between the cutting mechanism (53) and the support of the straightening device (56) and used for controlling the direction of the material sheet.
9. The loading and cutting mechanism of an induction coil welding apparatus as set forth in claim 1, wherein: laser welding mechanism (6) include first laser welding mechanism (61) and second laser welding mechanism (62), a welding mechanism and second laser welding mechanism (62) interval parallel arrangement, first laser welding mechanism (61) and second laser welding mechanism (62) are all perpendicular with the carrier, first laser welding mechanism (61) are located the top of one of them lead wire of inductance coil, second laser welding mechanism (62) are located the top of another lead wire of inductance coil, the vertical welding energy is more concentrated, first laser welding mechanism (61) and second laser welding mechanism (62) adopt the mode of electric welding to weld tablet and inductance coil.
10. The loading cutting mechanism of the inductance coil welding equipment according to claim 9, characterized in that: first laser welding mechanism (61) and second laser welding mechanism (62) all include from bottom to top: the laser welding head (63) and the three-dimensional adjusting seat (64) can adjust the position of the laser welding head (63) in the X-axis direction, the Y-axis direction and the Z-axis direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121601075.7U CN214979164U (en) | 2021-07-14 | 2021-07-14 | Feeding and cutting mechanism of inductance coil welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121601075.7U CN214979164U (en) | 2021-07-14 | 2021-07-14 | Feeding and cutting mechanism of inductance coil welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214979164U true CN214979164U (en) | 2021-12-03 |
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ID=79126764
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121601075.7U Active CN214979164U (en) | 2021-07-14 | 2021-07-14 | Feeding and cutting mechanism of inductance coil welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214979164U (en) |
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2021
- 2021-07-14 CN CN202121601075.7U patent/CN214979164U/en active Active
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