CN214955082U - Control system based on integrated controller and engineering machinery - Google Patents
Control system based on integrated controller and engineering machinery Download PDFInfo
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- CN214955082U CN214955082U CN202120854960.XU CN202120854960U CN214955082U CN 214955082 U CN214955082 U CN 214955082U CN 202120854960 U CN202120854960 U CN 202120854960U CN 214955082 U CN214955082 U CN 214955082U
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Abstract
The embodiment of the utility model provides an operating system and an engineering machine tool based on integrated controller. Belonging to the field of engineering machinery control. The equipment control end comprises a lower end integrated controller, and the lower end integrated controller is used for acquiring and sending working parameters of the engineering machinery, engine operation data and video information of a working area through a wireless network; the remote operation end comprises an upper end integrated controller and audio and video display equipment, and the upper end integrated controller is used for receiving and sending the received working parameters of the engineering machinery, the engine operation data and the video information of the working area through the wireless network; and the sound and video display equipment is used for receiving and displaying the working parameters of the engineering machinery, the engine operation data and the video information which are sent by the upper end integrated controller. The utility model discloses a lower extreme integrated controller and upper end integrated controller's function integration reduces the part, practices thrift the cost, improves the reliability.
Description
Technical Field
The utility model relates to an intelligence remote control field specifically relates to an operating system and an engineering machine tool based on integrated controller.
Background
The existing engineering machinery control is divided into remote cab operation, remote control operation and remote operation, wherein the remote cab operation is the most common operation mode; the maximum distance that can be achieved by remote control operation is within 2000m at present, and signals are easily affected by external factors such as obstacles and weather. Under certain dangerous construction environments, an operator is very dangerous when constructing in a working area, and even cannot enter the construction area at all; the effective range of remote control driving is too small, and the remote control driving is easily interfered by external environment to cause signal interruption.
As for the remote operation system, remote control based on a local area network or remote operation based on a wireless network is generally adopted in the prior art; however, remote control based on the local area network can be realized only in a wired network environment, and the limitation is very large; in addition, remote operation based on a wireless network only changes a local area network into the wireless network, and in order to realize remote operation, a plurality of devices are required to be added to an original system, so that production debugging is difficult.
SUMMERY OF THE UTILITY MODEL
The embodiment of the utility model provides an aim at provides an operating system and an engineering machine tool based on integrated controller, mainly solve engineering machine tool and control not high and control inconvenient problem of remote control system integrated level.
In order to achieve the above object, the utility model provides an operating system based on integrated controller, operating system includes: the device comprises an equipment control end and a remote operation end;
the equipment control end comprises a lower end integrated controller, and the lower end integrated controller is used for acquiring and sending video information of a working area of the engineering machinery through a wireless network;
the remote operation end comprises an upper end integrated controller and audio and video display equipment, and the upper end integrated controller is used for receiving and sending the received video information of the working area of the engineering machinery through the wireless network;
and the sound and video display equipment is used for receiving and displaying the video information of the engineering machinery working area sent by the upper end integrated controller.
Optionally, the lower integrated controller is further configured to acquire and send working parameters of the engineering machine and engine operation data through the wireless network;
the upper end integrated controller is also used for receiving and sending working parameters of the engineering machinery and engine operation data through the wireless network;
and the sound and video display equipment is also used for receiving and displaying the working parameters of the engineering machinery and the engine operation data sent by the upper end integrated controller.
Optionally, the upper end integrated controller is further configured to acquire and send a control signal of the engineering machine through the wireless network;
and the lower end integrated controller is also used for receiving and controlling the engineering vehicle to perform corresponding actions according to the control signal.
Optionally, the lower end integrated controller is further configured to respond to the received manual control switching signal, acquire a manual control signal, and control the engineering vehicle to perform a corresponding action according to the manual control signal.
Optionally, the control system further includes a pilot oil source circuit, and the pilot oil source circuit is configured to provide a hydraulic pilot control hydraulic pressure;
the lower end integrated controller is also used for responding to an emergency stop signal or a first emergency stop trigger signal and controlling the pilot oil source circuit to stop providing hydraulic pilot control hydraulic pressure.
Optionally, the upper end integrated controller is further configured to generate and send the emergency stop signal to the lower end integrated controller through the wireless network in response to the received second emergency stop trigger signal.
Optionally, the control system further includes a video collecting device, and the video collecting device is configured to collect video information of the working area and transmit the video information to the lower end integrated controller through a wired network.
Optionally, the video acquisition device includes a camera system and a hard disk video recorder;
the video acquisition device acquires video information of the working area through the camera system;
and the hard disk video recorder is used for receiving the video information of the working area and transmitting the video information to the lower end integrated controller through a wired network.
Optionally, the control system further includes a zoom operator and a remote cab, and the zoom operator and the audio-video display device are disposed in the remote cab; the zoom operator is used for generating a zoom signal;
the upper end integrated controller is also used for acquiring the zooming signal and sending the zooming signal to the lower end integrated controller through the wireless network; the lower end integrated controller transmits the zooming signal to the camera system through the hard disk video recorder;
and the camera system executes corresponding zooming operation according to the zooming signal.
Optionally, the camera system includes a camera and a camera pan-tilt system; the upper end integrated controller is also used for acquiring the zooming signal and sending the zooming signal to the lower end integrated controller through the wireless network; the lower end integrated controller transmits the zooming signal to the camera holder system through the hard disk video recorder;
and the camera holder system controls the camera to execute corresponding zooming operation according to the zooming signal.
Optionally, the lower integrated controller sends the working parameters of the engineering machinery, the engine operation data and the video information of the working area through communication encryption.
The utility model also provides an engineering machine tool, engineering machine tool includes foretell control system based on integrated control ware.
According to the technical scheme, the lower integrated controller integrates the functions of the engineering machinery special controller and the wireless communication function, and the working parameters, the engine operation data and the video information of the working area of the engineering machinery are obtained and sent through a wireless network; the upper end integrated controller integrates a wireless communication function, a function of operating a signal acquisition controller and a function of a signal generator, and receives and transmits the received working parameters of the engineering machinery, the engine operation data and the video information of the working area through the wireless network; the components are reduced through the function integration of the lower end integrated controller and the upper end integrated controller, so that the cost is saved, and the reliability is improved;
meanwhile, under the communication cooperation of the integrated lower end integrated controller and the integrated upper end integrated controller, the sound and video display equipment is used for receiving the working parameters of the engineering machinery sent by the integrated upper end integrated controller and the engine operation data and the video information are displayed after being superposed, so that an operator can know the working condition of the equipment control end more visually, and the engineering machinery is convenient to remotely operate.
Other features and advantages of embodiments of the present invention will be described in detail in the detailed description which follows.
Drawings
The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the embodiments of the invention, but do not constitute a limitation of the embodiments of the invention. In the drawings:
fig. 1 is a schematic view of an integrated controller based control system according to an embodiment of the present invention.
Detailed Description
The following describes in detail embodiments of the present invention with reference to the accompanying drawings. It is to be understood that the description herein is only intended to illustrate and explain embodiments of the present invention, and is not intended to limit embodiments of the present invention.
In the embodiments of the present invention, unless otherwise specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may be, for example, directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
The present embodiment provides an integrated controller based control system, as shown in fig. 1, the control system includes: the device comprises an equipment control end and a remote operation end; the integrated controller is preferably a 5G controller.
The equipment control end comprises a lower end 5G controller, the lower end 5G controller is optimized, and the functions of a 5G signal source, a signal receiver and a special controller for engineering machinery are integrated in the lower end 5G controller; the lower end 5G controller CAN be connected with angle sensors and the like which are arranged on the engineering machinery and used for detecting the rotating angle of the rotary support through wired networks such as CAN and the like to acquire working parameters of the engineering machinery, and reads running data of the engine through an ECU (electronic control unit) connected to the engine, wherein the running data comprises running parameters such as the rotating speed of the engine, the output power of the engine and the like; optionally, the control system further includes a video capture device; and the lower end 5G controller acquires the acquired video information of the working area from the video acquisition device through a wired network. Because the environment of the construction site of the engineering machinery is complex, the short-distance wireless communication of WIFI signals and the like is possibly unstable, specifically, the lower end 5G controller can be directly connected with the video acquisition device through a network cable to provide a network, and further, the lower end 5G controller sends the acquired working parameters, engine operation data and video information of a working area of the engineering machinery through a 5G network generated by a 5G signal source.
The remote operation end comprises an upper end 5G controller and audio and video display equipment, functions of a 5G signal source, an operation signal acquisition controller, a VPN (virtual private network), a router and a signal generator are integrated in the upper end 5G controller, and the upper end 5G controller is used for receiving and sending received working parameters of the engineering machinery, the engine operation data and video information of the working area through the 5G network; the operating signal acquisition controller in the upper end 5G controller receives control signals transmitted by the handle, the operating rod, the key switch and the accelerator through the wire harness and the CAN bus; the existing modules of the 5G signal source and the signal generator in the upper end 5G controller, the 5G signal source and the signal receiver in the lower end 5G controller and the like realize the existing 5G communication. Data between the upper end 5G controller and the lower end 5G controller can be encrypted through the VPN unit and then communicated and transmitted.
The sound and video display equipment is used for receiving and displaying the working parameters of the engineering machinery and/or the engine operation data and/or the video information sent by the upper end 5G controller; and preferably, displaying the three data of the working parameters, the engine operation data and the video information after superposition processing. Therefore, the working parameters of the engineering machinery, the engine operation data and the monitoring video picture are overlapped, and an operator can know the working condition of the machine more visually. The network environment of the remote operation end is relatively fixed, the sound and video display equipment is preferable, and data transmission is carried out through a WIFI unit in a router in the upper end 5G controller.
Optionally, the video acquisition device includes a camera system and a hard disk video recorder; the video acquisition device acquires video information of the working area through the camera system; and the hard disk video recorder is used for receiving the video information of the working area and transmitting the video information to the lower end 5G controller through a wired network. The hard disk video recorder is connected with the camera system through a network cable, collects the collected video information of the working area and transmits the collected video information to the lower end 5G controller through the network cable.
Optionally, the control system further includes a zoom operator and a remote cab, and the zoom operator and the audio-video display device are disposed in the remote cab; the zoom operator is used for generating a zoom signal. Preferably, in this embodiment, the zoom operator may be provided as a seat handle button of the remote manipulation end; in a remote cab, an operator can accurately operate a working position according to the real-time display function of audio-video display equipment (such as a television wall), and can realize accurate operation by operating a zoom operator and amplifying video information by using a camera system with high power zoom and automatically focusing the video information to a working range. The upper end 5G controller is also used for acquiring the zooming signal and sending the zooming signal to the lower end 5G controller through the 5G network; the lower end 5G controller transmits the zooming signal to the camera system through the hard disk video recorder; and the camera system executes corresponding zooming operation according to the zooming signal. Specifically, the camera system comprises a camera and a camera holder system; the upper end 5G controller is also used for acquiring the zooming signal and sending the zooming signal to the lower end 5G controller through the 5G network; the lower end 5G controller transmits the zooming signal to the camera holder system through the hard disk video recorder; and the camera holder system controls the camera to execute corresponding zooming operation according to the zooming signal. The number of panoramic cameras arranged in the camera system is preferably 1, and the number of cameras with automatic zooming is 5; the video information of the working area acquired by the camera system comprises the action area condition video information of the engineering machinery and the environment video information of the area around the action area; wherein, the No. 1-4 automatic zooming camera monitors the front, back, left and right directions of the engineering machinery; no. 5 automatic zoom's camera control machine's work area, the action region that dipper and scraper bowl worked promptly, this region needs very accurate monitoring effect, consequently selects high definition automatic zoom's camera, and for convenient operation, the zoom function integration of camera is on the handle button of long-range driver's cabin seat, and the operation hand can be operated the limit and zoom work. When the working position is required to be accurately operated, the camera with high power zooming is used for amplifying and automatically focusing to a working range, so that the accurate operation can be realized. Zooming of the zooming camera is realized through butt joint of the handle button signals and the camera holder system through the upper end and the lower end 5G controllers, zooming and operation can be carried out simultaneously, and the operation efficiency is convenient and not influenced.
No. 6 camera is the panorama camera, installs outside the vehicle and carries out the control of panorama to the excavator. Of course, the audio-video display device can select six display screens, and the monitoring television wall is formed by the seats in the remote cab and correspondingly displays the acquisition pictures of the 6 cameras respectively to realize direction monitoring.
Optionally, the upper end 5G controller is further configured to acquire and send a control signal of the engineering machine through the 5G network; the remote operation end is arranged in a remote cab, and operation devices which generate electric signals, such as a left operation handle, a right operation handle, a left pedal and a right pedal, are arranged in the remote cab, and the two operation devices are connected with the upper end 5G controller through corresponding wiring harnesses of CAN bus communication; the wiring harness is a reliable signal transmission for the remote cab seat to the upper 5G controller. One section of the wire harness is connected to the operating device, and the other end of the wire harness is connected to the upper end 5G controller to receive signals. And the lower end 5G controller is also used for receiving the control signal and controlling the engineering vehicle to perform corresponding actions according to the control signal. The lower end 5G controller is combined with preset control information of the engineering machinery such as an excavator, and outputs switching value signals to control actions such as ignition flameout, pilot operation and the like of the engineering machinery; outputting PWM signals to control corresponding execution elements such as a proportional electromagnetic valve and the like in the excavator to control the actions of walking, getting on and turning, a movable arm, an arm and a bucket; and outputting CAN bus signals to control the rotating speed of the engine and the like. Therefore, the remote operation system enables the operator to be far away from the adverse working environment and the influence of external factors such as scene acoustooptic and the like, and the personal safety of the operator is guaranteed.
Optionally, the lower end 5G controller is further configured to respond to the received manual control switching signal, acquire a manual control signal, and control the engineering vehicle to perform a corresponding action according to the manual control signal. The lower end 5G controller comprises a 5G signal source, a signal receiver and a special controller for engineering machinery; the button for generating the manual control signal can be arranged at the engineering machinery end and also can be arranged at the remote operation end; therefore, the switching and the selection of the engineering machine control mode are convenient.
Optionally, the lower end 5G controller sends the working parameters of the engineering machinery, the engine operation data and the video information of the working area through communication encryption. The upper end 5G controller and the lower end 5G controller both comprise VPN modules, the VPN modules in the lower end 5G controller are set to have no router function, the construction environment where the lower end 5G controller is located is not stable, WIFI signals are not stable, and corresponding power consumption can be reduced. The communication between the upper end 5G controller and the lower end 5G controller is encrypted and transmitted through VPN; the upper end 5G controller transmits the received working parameters of the engineering machinery, the engine running data and the video information of the working area to the video decryption module in the audio-video display equipment through the WIFI module, the video decryption module acquires video signals from the WIFI module, and the signals are distributed to six display screens to realize azimuth monitoring. The design is suitable for teaching work of engineering machinery, danger of multiple people on a construction site is avoided, and multiple people can be operated by one person to watch and learn.
Optionally, the control system further includes a pilot oil source circuit, where the pilot oil source circuit is configured to provide a hydraulic pilot control hydraulic pressure to the engineering machinery; the lower end 5G controller is also used for responding to an emergency stop signal or a first emergency stop trigger signal and controlling the pilot oil source circuit to stop providing hydraulic pilot control hydraulic pressure. The remote control key is configured on the engineering machinery and used for generating a first emergency stop trigger signal and directly turning off a pilot switch of a pilot oil source loop of the engineering machinery.
Optionally, the upper end 5G controller is further configured to generate and send the emergency stop signal to the lower end 5G controller through the 5G network in response to the received second emergency stop trigger signal. The remote control end can be provided with a remote control key to generate a second emergency stop trigger signal so as to avoid the situation that the engineering machinery is out of control, and under the situation that people exist on site, a pilot oil source loop of the engineering machinery is turned off remotely to forcibly stop the machine. The pilot switch is directly connected in series in a pilot loop of the machine, can directly close the pilot and is not associated with any other components. When the machine is out of control, the personal safety of field treatment personnel is also ensured.
The utility model also provides an engineering machine tool, engineering machine tool includes foretell control system based on 5G controller. The control system based on the 5G controller changes the traditional 5G module providing a wireless network into a module integrating network providing, signal collecting, strategy control and output control. Compared with the traditional remote operation engineering machinery, the remote operation engineering machinery has many advantages that a plurality of newly added independent devices are reduced, such as controllers, signal receivers, CPE, routers, VPN (devices which enable network elements at the engineering machinery and an operation room to access each other) and the like which are required to be added at the traditional engineering machinery end are reduced; such as reduction of CPE added at the operation room end of the traditional engineering, operation of signal acquisition equipment, routers, VPNs, signal generators and the like. The engineering machinery in the embodiment realizes mass production, reduces the cost increased by a plurality of independent devices, reduces the difficulty and fault points of production and debugging, and is further convenient to install for very compact small-sized excavating machines and other engineering machinery.
The above describes in detail optional implementation manners of embodiments of the present invention with reference to the accompanying drawings, however, the embodiments of the present invention are not limited to the details in the above implementation manners, and in the technical concept scope of the embodiments of the present invention, it is possible to perform various simple modifications on the technical solutions of the embodiments of the present invention, and these simple modifications all belong to the protection scope of the embodiments of the present invention.
It should be noted that the various features described in the above embodiments may be combined in any suitable manner without departing from the scope of the invention. In order to avoid unnecessary repetition, the embodiments of the present invention do not separately describe various possible combinations.
In addition, various different implementation manners of the embodiments of the present invention can be combined arbitrarily, and as long as it does not violate the idea of the embodiments of the present invention, it should be considered as the disclosure of the embodiments of the present invention.
Claims (12)
1. An integrated controller-based steering system, comprising: an equipment control end and a remote operation end, which are characterized in that,
the equipment control end comprises a lower end integrated controller, and the lower end integrated controller is used for acquiring and sending video information of a working area of the engineering machinery through a wireless network;
the remote operation end comprises an upper end integrated controller and audio and video display equipment, and the upper end integrated controller is used for receiving and sending the received video information of the working area of the engineering machinery through the wireless network;
and the sound and video display equipment is used for receiving and displaying the video information of the engineering machinery working area sent by the upper end integrated controller.
2. The integrated-controller-based steering system according to claim 1,
the lower end integrated controller is also used for acquiring and sending working parameters and engine operation data of the engineering machinery through the wireless network;
the upper end integrated controller is also used for receiving and sending working parameters of the engineering machinery and engine operation data through the wireless network;
and the sound and video display equipment is also used for receiving and displaying the working parameters of the engineering machinery and the engine operation data sent by the upper end integrated controller.
3. The integrated controller-based control system according to claim 1, wherein the upper integrated controller is further configured to acquire and transmit a control signal of the construction machine through the wireless network;
and the lower end integrated controller is also used for receiving and controlling the engineering vehicle to perform corresponding actions according to the control signal.
4. The integrated controller-based control system according to claim 1, wherein the lower integrated controller is further configured to respond to the received manual control switching signal, acquire a manual control signal, and control the engineering vehicle to perform a corresponding action according to the manual control signal.
5. The integrated-controller-based control system according to claim 1, further comprising a pilot oil source circuit for providing a hydraulic pilot control hydraulic pressure;
the lower end integrated controller is also used for responding to an emergency stop signal or a first emergency stop trigger signal and controlling the pilot oil source circuit to stop providing hydraulic pilot control hydraulic pressure.
6. The integrated controller-based control system of claim 5, wherein the upper integrated controller is further configured to generate and send the emergency stop signal to the lower integrated controller via the wireless network in response to receiving a second emergency stop trigger signal.
7. The integrated controller based control system according to claim 1, further comprising a video capture device for capturing video information of the working area and transmitting the video information to the lower integrated controller through a wired network.
8. The integrated controller-based control system according to claim 7, wherein the video capture device comprises a camera system and a hard disk video recorder;
the video acquisition device acquires video information of the working area through the camera system;
and the hard disk video recorder is used for receiving the video information of the working area and transmitting the video information to the lower end integrated controller through a wired network.
9. The integrated-controller-based control system according to claim 1, further comprising a zoom operator and a remote cab, wherein the zoom operator and the audio-visual display device are disposed in the remote cab; the zoom operator is used for generating a zoom signal;
the upper end integrated controller is also used for acquiring the zooming signal and sending the zooming signal to the lower end integrated controller through the wireless network; the lower end integrated controller transmits the zooming signal to a camera system through a hard disk video recorder;
and the camera system executes corresponding zooming operation according to the zooming signal.
10. The integrated-controller-based steering system according to claim 9,
the camera system comprises a camera and a camera holder system; the upper end integrated controller is also used for acquiring the zooming signal and sending the zooming signal to the lower end integrated controller through the wireless network; the lower end integrated controller transmits the zooming signal to the camera holder system through the hard disk video recorder;
and the camera holder system controls the camera to execute corresponding zooming operation according to the zooming signal.
11. The integrated-controller-based control system according to any one of claims 1 to 9, wherein the lower integrated controller transmits the working parameters of the construction machine, the engine operation data and the video information of the working area through communication encryption.
12. A work machine, characterized in that it comprises an integrated controller based steering system according to any of claims 1-11.
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| CN113223205A (en) * | 2021-04-23 | 2021-08-06 | 中联重科土方机械有限公司 | Control system based on integrated controller and engineering machinery |
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| CN113223205A (en) * | 2021-04-23 | 2021-08-06 | 中联重科土方机械有限公司 | Control system based on integrated controller and engineering machinery |
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