Full-automatic iron casting polishing machine with dust removal device
Technical Field
The utility model relates to an iron casting polishing field, concretely relates to full-automatic iron casting burnishing machine with dust collector.
Background
Cast iron is a generic term for alloys composed mainly of iron, carbon and silicon, and in the cast iron machining process, it is usually necessary to polish the surface of the cast iron article. However, the existing polishing machine has the following disadvantages: 1. manual participation is needed when the iron casting is polished, the mechanical automation is not high, and the polishing efficiency is low; 2. a large amount of waste dust is generated during polishing, and the waste dust is dispersed in a workplace, so that the working environment is polluted, and once the waste dust is absorbed into a human body, the human body is greatly damaged. Therefore, how to solve the problem that the polishing efficiency is low due to low mechanical automation of the traditional polishing machine; and the problem that a large amount of waste dust generated during polishing cannot be properly treated to pollute the working environment becomes a technical problem which is urgently needed to be solved at present.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a full-automatic iron casting polishing machine with a dust removal device, which can be used for the traditional polishing machine and has low mechanical automation, thereby leading to low polishing efficiency; and a problem that a large amount of waste dust generated during polishing cannot be properly disposed of, thereby polluting the working environment.
An aspect of the embodiment of the utility model provides a full-automatic ironcasting burnishing machine with dust collector, include:
a polishing frame;
the polishing mechanism comprises a first polishing roller and a second polishing roller, the first polishing roller and the second polishing roller are positioned on two sides of the polishing rack, and a polishing platform is formed by the first polishing roller and the second polishing roller and the polishing mechanism;
the feeding mechanism comprises a feeding box and a material pushing device, the feeding box is positioned between the polishing mechanism and the material pushing device, and the material pushing device is used for pushing the target iron casting in the feeding hole of the feeding box to a polishing platform so as to polish the target iron casting by matching the first polishing roller with the second polishing roller;
the dust removal mechanism is positioned right below the polishing mechanism and used for collecting waste materials generated when the polishing mechanism works;
and the receiving mechanism is positioned on one side of the polishing mechanism, which is far away from the feeding mechanism, and is used for collecting the polished iron castings.
Preferably, the feeding box further comprises a material shaking device and a material shaking switch piece, wherein the material shaking device is electrically connected with the material shaking switch piece;
the material shaking device is arranged on the outer side wall of the feeding box, and the material shaking switch piece is arranged on an inner side arm of the feeding port;
when the target iron casting is arranged at the feeding hole, the material shaking switch piece is extruded by the target iron casting, the material shaking switch piece is in a closed state, and the material shaking device is not electrified;
when the target iron castings do not exist in the feeding port, the material shaking switch piece is restored to the original state, the material shaking switch piece is in an open state at the moment, and the material shaking device is electrified and shakes the feeding box, so that the iron castings in the feeding box enter the feeding port.
Preferably, the material pusher comprises an electric material pushing rod and a material pushing switch sheet, and the electric material pushing rod is electrically connected with the material pushing switch sheet;
the pushing switch is arranged on the inner side arm of the feeding hole;
when the target iron casting is arranged at the feeding hole, the material pushing switch plate is extruded by the target iron casting, the material shaking switch plate is in an open state, the electric material pushing rod is electrified, and the target iron casting is pushed into the polishing platform through the material pushing rod;
when the pushing rod withdraws from the feeding hole, the pushing switch piece is restored to the original state, the pushing switch piece is in an open state at the moment, and the electric pushing rod is not electrified.
Preferably, the dust removal mechanism comprises a waste dust collector, an exhaust fan and a dust removal box;
the waste dust collector is positioned below the polishing platform and used for collecting waste dust generated in the polishing process;
the exhaust fan comprises an air inlet and an air outlet, the air inlet is connected with the waste dust collector through an air inlet pipe, and the air outlet is connected with the dust removal box through an air outlet pipe;
when the air exhauster starts, the dust removal mechanism collects the waste dust generated in the polishing process through the suction generated by the air exhauster, and discharges the collected waste dust through the air inlet pipe and the air outlet pipe in the dust removal box.
Preferably, the waste dust collector is funnel-shaped;
and the bottom of the waste dust collector is provided with threads and is connected with the threads of the pipe orifice at one end of the air inlet pipe far away from the exhaust fan through the threads.
Preferably, a filter screen is arranged in the dust removal box, and the dust removal box and the filter screen form a dust removal cavity for containing dust removal liquid;
the dust removing box is provided with a first pipe inlet, and the filter screens are provided with second pipe inlets;
wherein, the air-out pipe is kept away from the one end of air outlet passes first mouth of pipe and the entrance of pipe entering of second dust removal cavity, and the submergence is in the dust removal liquid, it is right to pass through the dust removal liquid the waste dust is handled.
Preferably, the dust removal case, the top still is equipped with to distribute has at least one venthole, and the bottom is equipped with at least one and is equipped with the flowing back valve.
Preferably, the polishing mechanism comprises a first polishing motor and a second polishing motor;
the first polishing motor is used for providing rotary power for the first polishing roller;
the second polishing motor is used for providing rotation power for the second polishing roller.
Preferably, the polishing mechanism further comprises an electric controller;
the electric controller is electrically connected with the first polishing motor and the second polishing motor respectively and used for controlling the switch and the rotating speed of the first polishing motor and the second polishing motor.
Preferably, a movable material receiving box is arranged in the material receiving mechanism.
The embodiment of the utility model realizes automatic polishing by matching the feeding mechanism with the polishing mechanism, solves the problem of mechanical automation of the traditional polishing machine, and improves the polishing efficiency; a large amount of waste dust generated during polishing is treated by configuring the dust removing mechanism, so that the problem that the waste dust pollutes the working environment is solved.
Drawings
Fig. 1 schematically shows an overall schematic view of a fully automatic iron casting polishing machine with a dust removing device according to the present embodiment;
FIG. 2 is a schematic diagram of a material pusher of the fully automatic iron casting polishing machine with a dust removing device according to the present embodiment;
fig. 3 schematically shows a schematic view of the feeding port of the fully automatic iron casting polishing machine with a dust removing device of the present embodiment when no target iron casting is present;
FIG. 4 is a schematic view showing the target iron castings at the feeding port of the fully automatic iron casting polishing machine with dust removing device according to the present embodiment;
fig. 5 schematically shows a schematic diagram of a dust removing mechanism of the fully automatic iron casting polishing machine with the dust removing device of the embodiment.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
It should be noted that the descriptions relating to "first", "second", etc. in the embodiments of the present invention are only for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
The fully automatic iron casting polishing machine with the dust removing device of the patent protection will be described in an exemplary way by the following embodiments.
As shown in fig. 1-5, in the present embodiment, the fully automatic iron casting polishing machine with a dust removing device comprises: a polishing machine frame 100; a polishing mechanism 200 including a first polishing roller 210 and a second polishing roller 220, wherein the first polishing roller 210 and the second polishing roller 220 are located at two sides of the polishing machine frame 100, and form a polishing platform 201 with the polishing mechanism 200; the feeding mechanism 300 comprises a feeding box 310 and a pusher 320, wherein the feeding box 310 is positioned between the polishing mechanism 200 and the pusher 320, and the pusher 320 is used for pushing the target iron castings in a feeding hole 311 of the feeding box 310 to the polishing platform 201 so as to polish the target iron castings through the first polishing roller 210 in cooperation with the second polishing roller 220; the dust removal mechanism 400 is positioned right below the polishing mechanism 200 and is used for collecting waste materials generated when the polishing mechanism 200 works; and the receiving mechanism 500 is located on one side of the polishing mechanism 200 away from the feeding mechanism 300 and is used for collecting the polished iron castings.
Preferably, the loading box 310 further comprises a material shaking device 311 and a material shaking switch sheet 312, wherein the material shaking device 311 is electrically connected with the material shaking switch sheet 312; the material shaking device 311 is installed on the outer side wall of the feeding box 310, and the material shaking switch piece 312 is installed on the inner side arm of the feeding port 311; when the target iron casting is arranged at the feeding hole 311, the material shaking switch piece 312 is extruded by the target iron casting, at this time, the material shaking switch piece 312 is in a closed state, and the material shaking device 311 is not electrified; when the target iron castings do not exist in the feeding port 311, the material shaking switch piece 312 is restored, the material shaking switch piece 312 is in an open state, and the material shaking device 311 is powered on and shakes the feeding box 310, so that the iron castings in the feeding box 310 enter the feeding port 311.
Preferably, the pusher 320 includes an electric pushing rod 321 and a pushing switch piece 322, and the electric pushing rod 321 is electrically connected to the pushing switch piece 322; the pushing switch is arranged on the inner side arm of the feeding hole 311; when the target iron castings are arranged at the feeding hole 311, the material pushing switch piece 322 is pressed by the target iron castings, at this time, the material shaking switch piece 312 is in an open state, the electric material pushing rod 321 is electrified, and the target iron castings are pushed into the polishing platform 201 through the material pushing rod;
when the electric pushing rod 321 withdraws from the feeding hole 311, the pushing switch piece 322 is restored to the original state, at this time, the pushing switch piece 322 is in an open state, and the electric pushing rod 321 is not electrified.
Preferably, the dust removing mechanism 400 includes a waste dust collector 410, a suction fan 420, and a dust removing box 430; the waste dust collector 410 is positioned below the polishing platform 201 and used for collecting waste dust generated in the polishing process; the exhaust fan 420 comprises an air inlet and an air outlet, the air inlet is connected with the waste dust collector 410 through an air inlet pipe 421, and the air outlet is connected with the dust removing box 430 through an air outlet pipe 422; when the suction fan 420 is activated, the dust removing mechanism 400 collects waste dust generated in the polishing process by the suction force generated by the suction fan 420, and discharges the collected waste dust into the dust removing box 430 through the air inlet pipe 421 and the air outlet pipe 422.
Preferably, the waste dust collector 410 is funnel-shaped; the bottom of the waste dust collector 410 is provided with threads and is connected with the threads of the pipe opening at one end of the air inlet pipe 421 far away from the exhaust fan 420 through threads.
Preferably, a filter screen 431 is arranged in the dust removing box 430, and a dust removing cavity for containing dust removing liquid 432 is formed by the dust removing box 430 and the filter screen 431; the dust removing box 430 is provided with a first pipe inlet, and the filter screens are provided with second pipe inlets; wherein, the one end that goes out tuber pipe 422 is kept away from the air outlet passes first mouth of pipe and second enter the mouth of pipe and get into the dust removal cavity, and the submergence is in dust removal liquid 432, it is right to pass through dust removal liquid 432 the waste dust is handled.
Preferably, the dust removing box 430 is further provided with at least one air outlet 433 distributed on the top, and at least one liquid discharge valve 434 on the bottom.
Preferably, the polishing mechanism 200 includes a first polishing motor 230, a second polishing motor 240; the first polishing motor 230 for providing a rotational power to the first polishing roll 210; the second polishing motor 240 is configured to provide a rotational power to the second polishing roller 220.
Preferably, the polishing mechanism 200 further comprises an electric controller 250; the electric controller 250 is electrically connected to the first polishing motor 230 and the second polishing motor 240, respectively, and is configured to control the on/off and the rotation speed of the first polishing motor 230 and the second polishing motor 240.
Preferably, a movable material receiving box 501 is arranged in the material receiving mechanism 500.
As shown in fig. 1-5, an embodiment of the present invention provides a full-automatic iron casting polishing machine with a dust removing device, including: the polishing machine comprises a polishing machine frame 100, a polishing mechanism 200, a feeding mechanism 300, a dust removing mechanism 400 and a material receiving mechanism 500. A polishing mechanism 200 including a first polishing roller 210 and a second polishing roller 220, wherein the first polishing roller 210 and the second polishing roller 220 are located at two sides of the polishing machine frame 100, and form a polishing platform 201 with the polishing mechanism 200; the feeding mechanism 300 comprises a feeding box 310 and a pusher 320, wherein the feeding box 310 is positioned between the polishing mechanism 200 and the pusher 320, and the pusher 320 is used for pushing the target iron castings in a feeding hole 311 of the feeding box 310 to the polishing platform 201 so as to polish the target iron castings through the first polishing roller 210 in cooperation with the second polishing roller 220; the dust removal mechanism 400 is positioned right below the polishing mechanism 200 and is used for collecting waste materials generated when the polishing mechanism 200 works; the receiving mechanism 500 is positioned on one side of the polishing mechanism 200 away from the feeding mechanism 300 and used for collecting polished iron castings; a movable material receiving box 501 is arranged in the material receiving mechanism 500. In the embodiment, the feeding mechanism 300 is matched with the polishing mechanism 200 to realize automatic polishing, so that the problem of mechanical automation of the traditional polishing machine is solved, and the polishing efficiency is improved; a large amount of waste dust generated during polishing is treated by configuring the dust removing mechanism 400, so that the problem that the waste dust pollutes the working environment is solved.
In an exemplary embodiment, the polishing mechanism 200 includes a first polishing motor 230, a second polishing motor 240; the first polishing motor 230 for providing a rotational power to the first polishing roll 210; the second polishing motor 240 is configured to provide a rotational power to the second polishing roller 220. The polishing mechanism 200 further comprises an electrical controller 250; the electric controller 250 is electrically connected to the first polishing motor 230 and the second polishing motor 240, respectively, and is configured to control the on/off and the rotation speed of the first polishing motor 230 and the second polishing motor 240. The present embodiment facilitates the control of the rotation speed of the first polishing roller 210 and the second polishing roller 220 by configuring the electric controller 250.
In an exemplary embodiment, the upper box 310 further includes a material shaker 311 and a material shaking switch sheet 312, wherein the material shaker 311 and the material shaking switch sheet 312 are electrically connected; the material shaking device 311 is installed on the outer side wall of the feeding box 310, and the material shaking switch piece 312 is installed on the inner side arm of the feeding port 311; when the target iron casting is arranged at the feeding hole 311, the material shaking switch piece 312 is extruded by the target iron casting, at this time, the material shaking switch piece 312 is in a closed state, and the material shaking device is not electrified; when the target iron castings do not exist in the feeding hole 311, the material shaking switch piece 312 is restored to an original state, at this time, the material shaking switch piece 312 is in an open state, and the material shaking device is powered on and shakes the feeding box 310, so that the iron castings in the feeding box 310 enter the feeding hole 311. The pusher 320 comprises an electric pushing rod 321 and a pushing switch piece 322, and the electric pushing rod 321 is electrically connected with the pushing switch piece 322; the pushing switch is arranged on the inner side arm of the feeding hole 311; when the target iron castings are arranged at the feeding hole 311, the material pushing switch piece 322 is pressed by the target iron castings, at this time, the material shaking switch piece 312 is in an open state, the electric material pushing rod 321 is electrified, and the target iron castings are pushed into the polishing platform 201 through the material pushing rod; when the pushing rod exits the feeding hole 311, the pushing switch piece 322 is restored, and at this time, the pushing switch piece 322 is in an open state, and the electric pushing rod 321 is not powered on. The automatic feeding of the polishing machine is realized by configuring the electric material pushing rod 321 and the material pushing switch piece 322, so that the working efficiency of the polishing machine is improved.
In the exemplary embodiment, the dust removal mechanism 400 includes a waste collector 410, a suction fan 420, and a dust removal bin 430; the waste dust collector 410 is positioned below the polishing platform 201 and used for collecting waste dust generated in the polishing process; the exhaust fan 420 comprises an air inlet and an air outlet, the air inlet is connected with the waste dust collector 410 through an air inlet pipe 421, and the air outlet is connected with the dust removing box 430 through an air outlet pipe 422; when the suction fan 420 is activated, the dust removing mechanism 400 collects waste dust generated in the polishing process by the suction force generated by the suction fan 420, and discharges the collected waste dust into the dust removing box 430 through the air inlet pipe 421 and the air outlet pipe 422. The waste dust collector 410 is funnel-shaped; the bottom of the waste dust collector 410 is provided with threads and is connected with the threads of the pipe opening at one end of the air inlet pipe 421 far away from the exhaust fan 420 through threads. A filter screen 431 is arranged in the dust removing box 430, and a dust removing cavity for containing dust removing liquid 432 is formed by the dust removing box 430 and the filter screen 431; the dust removing box 430 is provided with a first pipe inlet, and the filter screens are provided with second pipe inlets; wherein, the one end that goes out tuber pipe 422 is kept away from the air outlet passes first mouth of pipe and second enter the mouth of pipe and get into the dust removal cavity, and the submergence is in dust removal liquid 432, it is right to pass through dust removal liquid 432 the waste dust is handled. The dust collection box 430 is further provided with at least one air outlet 433 distributed on the top, at least one liquid discharge valve 434 arranged on the bottom, and the dust collection box 220 is further provided with an air purification device 435 for purifying air. This embodiment is handled through configuration dust removal mechanism 400 a large amount of waste dusts of production during to the polishing, has solved the problem that waste dusts pollutes operational environment.
The above is only the preferred embodiment of the present invention, not limiting the scope of the present invention, all of which utilize the equivalent structure or equivalent flow transformation made in the specification and the attached drawings, or directly or indirectly applied to other related technical fields, all included in the same reason in the protection scope of the present invention.