CN214680648U - Waste gas recovery zero-emission system for feed production - Google Patents
Waste gas recovery zero-emission system for feed production Download PDFInfo
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Abstract
The utility model discloses a waste gas recovery zero discharge system for among feed production belongs to the energy-concerving and environment-protective technical field of feed production processing. The waste gas recovery zero-emission system comprises a pulse dust collector, a heat exchange device and a pressure equalizing device, wherein an upper air inlet of the pulse dust collector is connected with the feed production system, an upper air outlet of the pulse dust collector is connected with the heat exchange device, the heat exchange device is connected with the pressure equalizing device, the pressure equalizing device is connected with the feed production system through a return air pipe, and a circulating passage for treating and recycling waste gas in the feed production process is formed among the feed production system, the pulse dust collector, the heat exchange device and the pressure equalizing device; the method is characterized in that the actual conditions of the preparation process of expanded materials or granular materials are combined, the production source and the production process are controlled, waste gas generated in each working section of feed production and processing is recycled to each working section after dust reduction, heat exchange and pressure equalization, and the waste gas in the production process is recycled, so that the waste gas problems of dust, peculiar smell, high temperature and the like are thoroughly solved, and zero emission of the waste gas is effectively realized.
Description
Technical Field
The utility model relates to a waste gas treatment system for among the feed production especially relates to a waste gas recovery zero discharge system for among the feed production, belongs to the energy-concerving and environment-protective technical field of feed production processing.
Background
The environmental protection situation faced by the domestic aquatic feed industry is very severe, the environmental protection treatment pressure is huge, and the industrial environmental protection problem can be further highlighted along with the further improvement of the emission standard of the malodorous pollutants. In the production and processing of the feed, the discharged waste gas has the characteristics of peculiar smell, high temperature, high humidity, high dust, oil content and the like, wherein the drying, cooling and exhausting temperature is generally 65-75 ℃, the relative humidity is 55-70%, and the dust concentration is 30-50mg/Nm3The odor is over 5000 dimensionless, the air volume of a standard shrimp feed production line is about 3.5 ten thousand, and the air volume of a 10-ton puffing production line is about 8.5-10 ten thousand.
Currently, the waste gas treatment process generally adopted in the feed industry comprises:
firstly, a process of settling chamber, induced draft fan, ozone oxidation, spraying and sewage treatment is carried out;
secondly, performing 'primary spraying + microwave photo-oxidation + secondary spraying + sewage treatment';
and thirdly, a 'spraying + sewage treatment' or 'biological filter bed deodorization' process and the like.
The mainstream treatment process is tail end treatment, has high cost, high cost and low stability, and can not meet the discharge requirement under severe weather conditions.
In 2019, 15.02.15, a patent document with publication number CN109329999A entitled "production line and production method of environmental-friendly and energy-saving waste gas zero-emission special aquatic feed" is disclosed, wherein the production line comprises a coarse crushing unit, an ultrafine crushing unit, a front tempering unit, a granulating unit, a post-curing unit, a drying unit and a cooling unit which are sequentially arranged along a production process, and a type a environmental-friendly and energy-saving waste gas zero-emission device is arranged on each of the coarse crushing unit, the ultrafine crushing unit, the front tempering unit, the granulating unit, the post-curing unit and the cooling unit; the A-type environment-friendly energy-saving waste gas zero-emission device comprises a dust remover connected to waste gas discharge ports of all units, an air volume distribution valve connected to the dust remover, and an A-type heat recovery device connected to a main path of the air volume distribution valve, wherein one side of the A-type heat recovery device is connected with a three-way outlet, one end of the three-way outlet is communicated with an air inlet of each unit, and a bypass of the air volume distribution valve is connected with the other end of the three-way outlet. The utility model discloses can manage the back recycle to waste gas, realize the waste gas zero release.
In 11/08/2020, patent document with publication number CN211211401U, entitled "a feed production system" is disclosed, which includes a coarse crushing production unit, an ultrafine crushing production unit, a puffing or granulating unit, a drying unit and a cooling unit, wherein the air outlets of the units are connected with a temperature-controlled heat energy recovery unit, and the temperature-controlled heat energy recovery unit is used for recovering the heat energy of the waste gas generated in the production process into the feed production system, so that the energy wasted in the production process can be recycled, and the cyclic treatment and zero-discharge production are realized.
A patent document entitled "gas treatment method" with publication number CN110822973A was disclosed on 21/02/2020, and specifically disclosed therein includes the following steps: s100, providing an industrial system and a processing system, enabling the industrial system to execute a specific industrial task, and enabling the industrial system to generate gas; s200, receiving gas discharged from a gas outlet of an industrial system by a treatment system and treating the gas; and S300, introducing the treated gas into a gas inlet of an industrial system from a treatment system. According to the gas treatment method, the heat in the gas is recycled through the treatment system, impurities in the gas are purified and then introduced into the industrial system, the gas is prevented from polluting the environment and causing energy waste through air discharge, and then 'zero emission of waste gas' is realized, and the ecological environment is improved.
A patent document with publication No. CN110720648A, entitled "a feed production system" was disclosed 24.01.2020, which specifically discloses: comprises a coarse crushing production unit, an ultrafine crushing production unit, a puffing or granulating unit, a drying unit and a cooling unit, wherein the air outlets of all the units are connected with a temperature-control heat energy recovery unit and an exhaust gas circulation unit; the temperature-control heat energy recovery unit is used for recovering heat energy of waste gas generated in the production process into the feed production system; the waste gas circulating unit is used for treating waste gas generated in the production process and then sending the treated waste gas back to the feed production system. The whole feed production system integrates the production system, temperature control, heat energy recovery and waste gas circulation treatment, so that the energy is recycled, and the circulation treatment and zero-emission production are realized.
In 2019, on 21/06/21, a patent document with publication number CN109909048A entitled "a waste gas zero emission material crushing device" is disclosed, wherein the patent document specifically discloses: the device comprises a pulverizer, a dust remover and a cooling and dehumidifying unit, wherein an air inlet and an exhaust port are formed in the pulverizer, the air inlet is used for introducing circulating gas, the exhaust port is used for exhausting waste gas with pulverized materials in the pulverizer, the dust remover and the cooling and dehumidifying unit are communicated with each other, the dust remover is communicated with the exhaust port, the cooling and dehumidifying unit is communicated with the air inlet, and the waste gas sequentially flows through the dust remover and the cooling and dehumidifying unit to become the circulating gas. The utility model discloses simple structure, area are little, and whole device sets rubbing crusher, dust remover and cooling dehumidification unit to the obturator of a intercommunication of each other, is the device of an integration, and circulating gas and waste gas carry out conversion of each other and carry out cyclic reuse in this obturator, and waste gas obtains rational utilization, is a waste gas zero release material crushing device, has the significance to industrial production.
Waste gas on the feed production line has characteristics such as high dirt, high temperature, high humidity, and above-mentioned prior art has pursue "zero release" purpose, but based on existing equipment, is not strong to dust removal, return air, condensation waste water's processing procedure etc. pertinence, and equipment can not be better realizes systematicness, continuation and stability etc. for example: (1) low dust removal efficiency and poor operation stability. The traditional feed drying, dehumidifying and cooling waste gas adopts a cyclone dust collector, so that the dust removal efficiency is low, and the problems of blockage of rear-end cooling and dehumidifying equipment, low heat transfer efficiency and the like are easily caused by unremoved dust; (2) the uniform pressure drop rate of return air is not considered. The diameter of each air return pipeline of each device on the feed production line is generally 0.5-1.3m, the air speed is 15-22m/s, and meanwhile, the air pressure of a fan is generally larger to overcome the resistance of the device and management, so that the air returning to the production device generally has faster air speed and larger air pressure, and the problems of uneven material distribution, dust scattering and the like in the device are easily caused; (3) the treatment of the condensed wastewater after temperature reduction and dehumidification is not considered. To ensure that the quality of the material product is not affected by the return air, the waste gas such as high temperature, high humidity and the like needs to be cooled and dehumidified, the amount of the generated condensed waste water is larger because the amount of the condensed waste water which can be removed in the cooling and dehumidifying sections is 1000kg/h and 100-fold-plus-one according to the difference of the moisture content of the waste gas generated in different production sections, and a sewage station needs to be arranged for treatment to avoid water pollution and affect the normal operation on the feed production line.
Disclosure of Invention
The utility model aims at overcoming the defects of the prior art and providing a waste gas recovery zero discharge system used in feed production. In the technical scheme, an equipment system corresponding to the process of waste gas recycling and zero emission is provided by combining the actual conditions of the preparation process of the expanded materials or the granular materials (the generated waste gas has the characteristics of peculiar smell, high temperature, high humidity, high dust, oil content and the like), the control is carried out from the feed production source and the production process, the waste gas generated in each section of feed production and processing is recycled to each production section after dust fall, heat exchange and pressure equalization, namely the waste gas in the production process is recycled, so that the waste gas problems of dust, peculiar smell, high temperature and the like are thoroughly solved, and the zero emission of the waste gas is effectively realized; meanwhile, the wastewater formed in the process of waste gas recycling and zero discharge is orderly treated, so that the stability, controllability and continuity of the feed production process are realized.
In order to achieve the technical purpose, the following technical scheme is proposed:
a waste gas recovery zero-emission system used in feed production is arranged in a feed production system, and the feed production system comprises a raw material receiving unit, a primary crushing unit, a secondary crushing unit, a puffing or granulating unit, a drying unit, a cooling unit and a packaging unit;
the waste gas recovery zero-emission system comprises a pulse dust collector with a water-repellent and oil-proof filter bag, a heat exchange device and a pressure equalizing device, wherein an upper air inlet of the pulse dust collector is connected with the feed production system, an upper air outlet of the pulse dust collector is connected with the heat exchange device, the heat exchange device is connected with the pressure equalizing device, the pressure equalizing device is connected with the feed production system through a return air pipe, and a circulation passage for treating and recycling waste gas in the feed production process is formed among the feed production system, the pulse dust collector, the heat exchange device and the pressure equalizing device;
the pulse dust collector comprises a pulse dust collector I for treating waste gas in the raw material receiving unit, a pulse dust collector II for treating waste gas in the primary crushing unit, a pulse dust collector III for treating waste gas in the secondary crushing unit, a pulse dust collector IV for treating waste gas in the puffing or granulating unit, a pulse dust collector V for treating waste gas in the drying unit, a pulse dust collector VI for treating waste gas in the cooling unit and a pulse dust collector VII for treating waste gas in the packaging unit;
one end of the pulse dust collector I is connected with the raw material receiving unit, and the other end of the pulse dust collector I is connected with the heat exchange device;
one end of the pulse dust collector II is connected with the primary crushing unit, and the other end of the pulse dust collector II is connected with the heat exchange device;
one end of the pulse dust collector III is connected with the secondary crushing unit, and the other end of the pulse dust collector III is connected with the heat exchange device;
one end of the pulse dust collector IV is connected with the puffing or granulating unit, and the other end of the pulse dust collector IV is connected with the heat exchange device;
one end of the pulse dust collector V is connected with the drying unit, and the other end of the pulse dust collector V is connected with the heat exchange device;
one end of the pulse dust collector VI is connected with the cooling unit, and the other end of the pulse dust collector VI is connected with the heat exchange device;
one end of the pulse dust collector VII is connected with the packaging unit, and the other end of the pulse dust collector VII is connected with the heat exchange device;
the heat exchange device is connected with a wastewater treatment system.
Furthermore, the raw material receiving unit is arranged on the front side of a station of the primary crushing unit, the secondary crushing unit is arranged on the rear side of the station of the primary crushing unit, the puffing or granulating unit is arranged on the rear side of the station of the secondary crushing unit, the drying unit is arranged on the rear side of the station of the puffing or granulating unit, the cooling unit is arranged on the rear side of the station of the drying unit, and the packaging unit is arranged on the rear side of the station of the cooling unit; a primary material mixing unit is arranged between the primary crushing unit and the secondary crushing unit, a secondary material mixing unit is arranged between the secondary crushing unit and the puffing or granulating unit, a spraying unit is arranged between the cooling unit and the packaging unit, and a crushing and grading unit is arranged between the spraying unit and the packaging unit. This feed production system's setting realizes orderly linking with between waste gas recovery zero discharge system and the effluent disposal system, and then guarantees the stability and the adaptability of technology on the feed production line.
Furthermore, a blowing mechanism and an explosion-proof mechanism are arranged on the pulse dust collector, the blowing mechanism regularly cleans dust adhered to the filter bag, the dust removal effect is ensured, and the stability of the waste gas treatment process is ensured; the explosion-proof mechanism ensures the safety in the waste gas treatment process. The blowing mechanism is a pulse blowing mechanism, waste gas generated in feed production has the characteristics of high temperature, high dust, high humidity, oil content and the like for a dust remover, wherein the dust is used as an important carrier of malodorous components and has a great promotion effect on propagation and diffusion of peculiar smell, so that the system considers the characteristics of the waste gas generated in feed production, such as high temperature, high humidity and the like, and adopts a cyclone dust remover for dust removal in the prior art, so that the dust removal efficiency is lower, and dust which is not effectively removed carries factors, such as large influence of peculiar smell factors on the environment and the like, and adopts the pulse dust remover with the pulse blowing mechanism.
Furthermore, an insulating sleeve is arranged on an exhaust pipe between the pulse dust collector and the feed production system, so that the influence of waste gas on the dust removal effect due to the formation of condensed water caused by temperature difference is avoided.
Furthermore, a dust concentration sensor and a pressure sensor are arranged on the pulse dust collector, so that the dust removal effect and the pressure difference condition are monitored, and the stability and the safety of the waste gas treatment process are ensured.
Furthermore, the heat exchange device comprises a heat exchanger, a cold water inlet of the heat exchanger is connected with a refrigerating system, and a waste water outlet of the heat exchanger is connected with a waste water treatment system. The temperature of waste gas is reduced through the action of the heat exchanger, and the air inlet condition of production equipment is achieved, so that the utilization of return air is realized.
Further, effluent disposal system includes anaerobism biological fermentation pond and good oxygen activated sludge pond, and good oxygen activated sludge pond includes one-level contact oxidation pond, two contact oxidation ponds and tertiary contact oxidation pond, and tertiary contact oxidation pond is connected with the sedimentation tank, and the sedimentation tank includes sedimentation tank I and sedimentation tank II. The condensed wastewater has high biochemical degradability and contains certain suspended matters and chromaticity, and after entering the anaerobic reaction tank, the condensed wastewater degrades feed powder particles and macromolecular organic matters into micromolecular organic matters by utilizing the metabolic process of anaerobic microorganisms so as to be beneficial to the subsequent aerobic treatment; the effluent of the anaerobic biological fermentation tank flows into a primary contact oxidation tank, the primary contact oxidation tank is supplied with oxygen by a fan, microorganisms form a biological membrane on a biofilm formation medium, and under an aerobic environment, the wastewater, the activated sludge and the biological membrane are in mutual contact, so that organic pollutants in the wastewater are degraded and removed; meanwhile, ammonia nitrogen in the condensed wastewater is oxidized into nitrate under the action of nitrifying bacteria; the effluent of the first-level contact oxidation tank flows into a second contact oxidation tank and a third contact oxidation tank in sequence, the second contact oxidation tank, the third contact oxidation tank and the first-level contact oxidation tank share the same air supply by a fan, and organic pollutants and ammonia nitrogen in condensed wastewater are further degraded and removed in an aerobic environment, so that CODcr and BOD are reduced5The design requirement is met; effluent of the three-stage contact oxidation tank flows into a sedimentation tank I and a sedimentation tank II in sequence, a part of sludge precipitated by the sedimentation tank II flows back to the first-stage contact oxidation tank, and residual sludge is discharged into the sedimentation tank I to be treated; the effluent of the sedimentation tank II flows into a clean water tank (Clean water basin sets up in the feed production system), carry out the retrieval and utilization of water resource, for example: the clear water tank can convey the effluent of the sedimentation tank II to the spray tower through a clear water pump for recycling of a circulating water tank in the spray tower, or clear water in the clear water tank is used for other purposes, so that reasonable utilization of water resources is achieved, and environmental friendliness is achieved.
After the biological anaerobic treatment and the biological aerobic treatment, the treated water quality reaches the discharge standard of pollutants for municipal wastewater treatment plants (GB 18918), and the treated water can be directly reused in feed production processes or plant greening without being discharged outside, so that the effective utilization of water resources and environmental friendliness are realized.
Further, the pressure equalizing device comprises a return air fan and a uniform pressure reduction speed box, waste gas is induced to the uniform pressure reduction speed box through the fan after the previous dust removal and heat exchange processes, the return air speed is reduced through the uniform pressure reduction speed box, the return air pressure is reduced, the waste gas is recycled to each working section, and the cyclic utilization and zero discharge of the production waste gas are ensured.
Furthermore, be provided with air velocity transducer and wind pressure sensor on the return air duct, the real-time supervision wind speed wind pressure condition guarantees the stability and the security of retrieval and utilization behind the exhaust-gas treatment.
In the technical scheme, the characteristics of waste gas on a feed production line are combined, and in the waste gas zero emission method based on the waste gas recovery zero emission system, key working sections such as a dust removal working section and a waste gas pressure equalizing and speed reducing speed in a circulating system are carefully designed, so that the air return effect and the reasonable treatment of formed waste water are ensured. This technical scheme adopts and refuses water grease proofing sack, dust remover frame construction material to be stainless steel, ensures that the waste gas that contains moisture does not produce the corruption to the dust remover, has ensured the efficiency of removing dust. Meanwhile, in order to avoid the influence of high wind speed and high pressure on materials in production equipment, a uniform pressure reduction box is considered, air is returned to the production equipment after the waste gas is subjected to pressure reduction and speed reduction, and the conditions of uneven materials, scattered dust and the like are avoided; and the treatment of the condensed wastewater generated in the cooling and dehumidifying section is fully considered, so that the secondary pollution is avoided, and the smooth operation of the feed production process is ensured.
In the technical scheme, the number, specific positions and the like of the temperature sensors, the humidity sensors, the pipelines, the control valves, the safety valves, the pumps and the like can be freely set according to actual requirements, plant equipment arrangement conditions and the like, and the number, the specific positions and the like can be properly adjusted; in addition, in the exhaust gas recovery zero emission system, the number of each device, mechanism, and the like may be further limited according to actual needs.
The positional relationships such as "between", "one end", "the other end", "the rear side of the station" and "the front side of the station" in the present technical solution are defined according to the actual usage state, and are conventional terms in the technical field and also conventional terms in the actual usage process of the person skilled in the art.
By adopting the technical scheme, the beneficial technical effects brought are as follows:
1) in the utility model, the feed production source and the production process are controlled, and the waste gas generated in each working section of feed production and processing is recycled to each production working section after dust reduction, heat exchange and pressure equalization, i.e. the waste gas in the production process is recycled, thereby thoroughly solving the waste gas problems of dust, peculiar smell, high temperature and the like and effectively realizing the zero emission of the waste gas; meanwhile, the wastewater formed in the process of waste gas recycling and zero discharge is orderly treated, so that the stability, controllability and continuity of the feed production process are realized;
2) the utility model discloses in, waste gas recovery zero discharge system is including having the pulse dust collector who refuses water grease proofing filter bag, heat transfer device and voltage-sharing device, feed production system, the pulse dust collector, form the circulation route of exhaust-gas treatment retrieval and utilization again among the feed production technology between heat transfer device and the voltage-sharing device, the waste gas that produces in the feed production technology is guaranteed to this setting by the dust removal, heat transfer and voltage-sharing back, reuse in the feed production technology again, wherein, have the pulse dust collector who refuses water grease proofing filter bag, can effectively filter high temperature, high humid gas just can not cause the filter bag to be stuck with paste the bag. In addition, the waste gas recovery zero-emission system is beneficial to equipment arrangement in a factory building, saves effective space, and ensures smooth, stable and controllable implementation of feed production procedures while realizing online treatment and recycling of waste gas;
3) the utility model discloses in, the pulse dust collector is including the pulse dust collector I that is arranged in handling raw materials receiving element waste gas, a pulse dust collector II for handling waste gas in the primary crushing unit, a pulse dust collector III for handling waste gas in the secondary crushing unit, a pulse dust collector IV for handling waste gas in the popped or pelletization unit, a pulse dust collector V for handling waste gas in the stoving unit, a pulse dust collector VI for handling waste gas in the cooling unit and a pulse dust collector VII for handling waste gas in the packing unit, because the waste gas that each workshop section of feed production produced is different (for example: the waste gas moisture content of the raw material receiving section, the primary crushing section and the secondary crushing section is low, and the waste gas moisture content is mainly dry dust; the waste gas in the drying section and the cooling section has high moisture content due to the removal of excessive moisture after the material is cured, and has dust generated by material surface extrusion and friction, and the like), so a plurality of pulse dust collectors matched with the sections are arranged, the dust in each section is effectively removed, and favorable conditions are created for the subsequent cooling and dehydrating sections of the waste gas, namely, each section of the feed production is provided with the matched pulse dust collector;
4) the utility model discloses in, combine the actual conditions of swelling material or granule material preparation technology, for example: the generated waste gas has the characteristics of peculiar smell, high temperature, high humidity, high dust, oil content and the like, and the pulse dust collector is arranged to remove the dust in the waste gas on one hand and remove the peculiar smell on the other hand (the dust is used as an important carrier of a malodorous component and has a great promotion effect on the propagation and the diffusion of the peculiar smell); the heat exchange device is arranged, so that the temperature of waste gas is reduced, the air inlet condition of production equipment is achieved, the utilization of return air is realized, and odor is mostly generated or volatilized due to high temperature, namely the problem of peculiar smell of the waste gas is effectively removed after heat exchange; the pressure equalizing device is arranged, the air return speed is reduced, the air return pressure is reduced, and then the air is recycled to each production device, so that the stability and controllability of the cyclic utilization of the production waste gas are ensured.
Drawings
FIG. 1 is a block diagram of the present invention;
FIG. 2 is a flow chart (I) of the present invention;
fig. 3 is a logic connection block diagram (one) of the present invention;
fig. 4 is a work flow chart (two) of the present invention;
fig. 5 is a logic connection block diagram (ii) of the present invention;
FIG. 6 is a schematic structural view of a middle pulse dust collector of the present invention;
FIG. 7 is a block diagram of a wastewater treatment system according to the present invention;
fig. 8 is a schematic structural view of the middle pressure equalizing device of the present invention;
in the figure, 1, a feed production system, 100, a raw material receiving unit, 101, a primary crushing unit, 102, a secondary crushing unit, 103, a puffing or granulating unit, 104, a drying unit, 105, a cooling unit, 106, a packaging unit, 107, a primary batching unit, 108, a secondary batching unit, 109, a spraying unit, 110, a crushing and grading unit;
2. the device comprises a pulse dust collector 201, pulse dust collectors I and 202, pulse dust collectors II and 203, pulse dust collectors III and 204, pulse dust collectors IV and 205, pulse dust collectors V and 206, pulse dust collectors VI and 207 and a pulse dust collector VII;
3. heat transfer device, 4, pressure equalizing device, 5, the return air pipe, 6, refuse water grease proofing filter bag, 7, the jetting mechanism, 8, explosion-proof mechanism, 9, the exhaust pipe, 10, the insulation cover, 11, the dust concentration sensor, 12, pressure sensor, 13, refrigerating system, 14, effluent disposal system, 141, one-level contact oxidation pond, 142, two contact oxidation ponds, 143, tertiary contact oxidation pond, 144, sedimentation tank I, 145, sedimentation tank II, 146, the clean water basin, 15, return air fan, 16, the uniform pressure velocity drop case, 17, the wind speed sensor, 18, the wind pressure sensor.
Detailed Description
In the following, the technical solutions in the embodiments of the present invention are clearly and completely described, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Example 1
A waste gas recovery zero emission system for feed production is arranged in a feed production system 1, wherein the feed production system 1 comprises a raw material receiving unit 100, a primary crushing unit 101, a secondary crushing unit 102, an expanding or granulating unit 103, a drying unit 104, a cooling unit 105 and a packaging unit 106;
as shown in fig. 1: the waste gas recycling zero-emission system comprises a pulse dust collector 2 with a water-repellent and oil-proof filter bag 6, a heat exchange device 3 and a pressure equalizing device 4, an upper air inlet of the pulse dust collector 2 is connected with a feed production system 1, an upper air outlet of the pulse dust collector 2 is connected with the heat exchange device 3, the heat exchange device 3 is connected with the pressure equalizing device 4, the pressure equalizing device 4 is connected with the feed production system 1 through an air return pipe 5, and a circulation passage for waste gas treatment and recycling in a feed production process is formed among the feed production system 1, the pulse dust collector 2, the heat exchange device 3 and the pressure equalizing device 4;
the pulse dust collector 2 comprises a pulse dust collector I201 for treating waste gas in the raw material receiving unit 100, a pulse dust collector II 202 for treating waste gas in the primary crushing unit 101, a pulse dust collector III 203 for treating waste gas in the secondary crushing unit 102, a pulse dust collector IV 204 for treating waste gas in the puffing or granulating unit 103, a pulse dust collector V205 for treating waste gas in the drying unit 104, a pulse dust collector VI 206 for treating waste gas in the cooling unit 105 and a pulse dust collector VII 207 for treating waste gas in the packaging unit 106;
one end of the pulse dust collector I201 is connected with the raw material receiving unit 100, and the other end of the pulse dust collector I201 is connected with the heat exchange device 3;
one end of the pulse dust collector II 202 is connected with the primary crushing unit 101, and the other end of the pulse dust collector II 202 is connected with the heat exchange device 3;
one end of the pulse dust collector III 203 is connected with the secondary crushing unit 102, and the other end of the pulse dust collector III 203 is connected with the heat exchange device 3;
one end of the pulse dust collector IV 204 is connected with the puffing or granulating unit 103, and the other end of the pulse dust collector IV 204 is connected with the heat exchange device 3;
one end of the pulse dust collector V205 is connected with the drying unit 104, and the other end of the pulse dust collector V205 is connected with the heat exchange device 3;
one end of the pulse dust collector VI 206 is connected with the cooling unit 105, and the other end of the pulse dust collector VI 206 is connected with the heat exchange device 3;
one end of the pulse dust collector VII 207 is connected with the packaging unit 106, and the other end of the pulse dust collector VII 207 is connected with the heat exchange device 3;
the heat exchange device 3 is connected with a waste water treatment system 14.
In combination with the current arrangement situation of feed production equipment, for the specific arrangement of the heat exchange device 3 and the pressure equalizing device 4, each pulse dust collector 2 can share one heat exchange device 3, the waste gas treated by the pulse dust collector 2 is subjected to heat exchange treatment, then is treated by the pressure equalizing device 4, and finally is recycled to each section (as shown in fig. 2-3);
or, each pulse dust collector 2 is connected with a corresponding heat exchange device 3 (the number of the heat exchange devices 3 is plural, the number of the pressure equalizing devices 4 is plural, and the pulse dust collectors 2, the heat exchange devices 3 and the pressure equalizing devices 4 correspond to one another, as shown in fig. 4-5), so that the waste gas treated by each pulse dust collector 2 is subjected to respective heat exchange treatment, then is treated by the respective pressure equalizing devices 4, and finally is recycled to each section, and the waste gas in each section is subjected to targeted treatment, thereby improving the recycling rate of the waste gas.
Example 2
Based on the embodiment 1, the present embodiment is further,
the raw material receiving unit 100 is arranged on the front side of a working position of the primary crushing unit 101, the secondary crushing unit 102 is arranged on the rear side of the working position of the primary crushing unit 101, the puffing or granulating unit 103 is arranged on the rear side of the working position of the secondary crushing unit 102, the drying unit 104 is arranged on the rear side of the working position of the puffing or granulating unit 103, the cooling unit 105 is arranged on the rear side of the working position of the drying unit 104, and the packaging unit 106 is arranged on the rear side of the working position of the cooling unit 105; a primary material mixing unit 107 is arranged between the primary crushing unit 101 and the secondary crushing unit 102, a secondary material mixing unit 108 is arranged between the secondary crushing unit 102 and the puffing or granulating unit 103, a spraying unit 109 is arranged between the cooling unit 105 and the packaging unit 106, and a crushing and grading unit 110 is arranged between the spraying unit 109 and the packaging unit 106. This feed production system 1's setting, with waste gas recovery zero discharge system and waste water treatment system 14 between realize orderly linking, and then guarantee the stability and the adaptability of technology on the feed production line.
For the feed production system 1, the feed production process involved comprises:
a raw material receiving section: conveying various raw materials required by feed production into a factory by using conveying equipment, and warehousing and storing or directly putting into use after quality inspection, quantity weighing and initial cleaning (or not cleaning); during the use of raw materials, dust is generated during manual feeding, and the dust is recycled to a feeding working section after being subjected to dust removal, temperature reduction and uniform pressure and velocity reduction treatment; the input materials enter the next working section after being subjected to screening and magnetic separation for impurity removal;
primary crushing section: the materials such as bean pulp, rapeseed meal and the like are subjected to primary crushing after being subjected to screening, magnetic separation and impurity removal, and the crushing aims at reducing the particle size of the materials and increasing the exposed surface area of the feed so as to facilitate digestion and absorption of animals; the quality and efficiency of the subsequent procedures of proportioning, mixing, granulating, conveying and the like are improved and enhanced. The working procedure can generate conveying waste gas, and the waste gas is recycled to the coarse crusher after being subjected to dust removal, temperature reduction and uniform pressure and speed reduction treatment;
a primary batching section: the materials after primary crushing enter a proportioning bin for proportioning, mixing and the like. The materials are mixed and then enter a mixer, and are stirred and mixed with trace auxiliary materials such as amino acid and the like added by a metering pump in the mixer;
secondary crushing section: to increase palatability to animals, further crushing of the material to reduce particle size is required. The mixed material is secondarily crushed by a conveying device to a micro crusher or an ultra-micro crusher until the requirement of the mesh number is met and the mixed material enters a subsequent working section. Materials in the process are conveyed by a wind pipeline, and conveying waste gas is generated. And after passing through the pulse dust collector 2, the waste gas is cooled and treated at the uniform pressure and the uniform pressure drop speed to be recycled to the micro-crusher or the ultra-micro-crusher.
And (3) secondary batching section: the materials are subjected to secondary mixing after being subjected to superfine grinding, so that the materials are mixed more uniformly.
Puffing (granulating) section: the material after the secondary mixing is subjected to conditioning before being expanded by adding water and steam in a metering manner, and the conditioning has the effects of performing damp-heat treatment on the feed, so that starch is gelatinized, protein is denatured, the material is softened, the granulation quality and efficiency are improved, the palatability and the stability of the feed are improved, and the digestion utilization rate of the feed is improved. And (3) feeding the conditioned material into a bulking machine or a granulator to prepare a bulked material or a granular material. In the puffing and granulating processes, the puffing machine dehumidifies waste gas, the puffing machine, the granulator head and the feed opening generate scattered waste gas, and the waste gas is treated by the pulse dust collector 2 for cooling and uniform pressure and velocity reduction and is recycled to production equipment or used for ventilating and cooling a workshop.
A drying section: the expanded (granulated) feed pellets are transported to a dryer for gentle drying. The drying dehumidifying waste gas generated in the drying process is treated by dedusting, cooling and uniform pressure and velocity reduction and recycled to the dryer.
A cooling section: and (4) conveying the dried feed particles into a cooler for cooling, cooling by wind power in a cooling chamber, and enabling the water content of the cooled product to reach the product standard. The cooling waste gas generated in the cooling process is treated by dedusting, cooling and uniform pressure and velocity reduction and is recycled to the cooler.
And (3) a spraying section: spraying the cooled feed particles by a spraying machine, wherein the sprayed additives comprise vitamins, enzyme preparations, immune globulin, microecologics, coloring agents, antioxidants, grease and the like; the spraying can reduce the damage of the thermosensitive trace components caused by thermal processing, and the spraying process is finished in a closed vacuum spraying machine at normal temperature without generating and discharging waste gas.
A crushing and grading section: the non-feed production of this workshop section must the process, mainly is in order to deal with terminal market demand, further the breakage is carried out to finished product fodder granule after will cooling to make the fodder particle diameter littleer, satisfy fry etc. and feed.
A packaging section: and packaging the finished feed or the feed after further crushing by an automatic packaging machine to obtain a finished product, and warehousing for storage. And packaging waste gas generated in the packaging process is subjected to dust removal, temperature reduction and uniform pressure and velocity reduction treatment and recycled to the packaging machine.
Example 3
Based on examples 1-2, this example was further,
as shown in fig. 6, the pulse dust collector 2 is provided with a blowing mechanism 7 and an explosion-proof mechanism 8, and the blowing mechanism 7 is a pulse blowing mechanism.
For the pulse dust collector 2 with the water-repellent and oil-proof filter bag 6, high-temperature and high-humidity gas can be effectively filtered, and the filter bag 6 cannot be stuck; the blowing mechanism 7 regularly cleans dust adhered to the filter bag 6, so that the dust removal effect is ensured, and the stability of the waste gas treatment process is ensured; the explosion-proof mechanism 8 ensures safety in the exhaust gas treatment process.
The waste gas generated in the feed production has the characteristics of high temperature, high dust, high humidity, oil content and the like, wherein the dust is used as an important carrier of malodorous components and has a great promoting effect on the propagation and diffusion of peculiar smell, so the system considers the characteristics of the waste gas generated in the feed production, such as high temperature, high humidity and the like, and adopts a cyclone dust collector to remove dust in the prior art, so that the dust removal efficiency is lower, the dust which is not effectively removed carries factors of peculiar smell, the factors of large influence on the environment and the like, and adopts a pulse dust collector 2 with a pulse blowing mechanism 7.
Example 4
Based on examples 1-3, this example was further,
an exhaust pipe 9 between the pulse dust collector 2 and the feed production system 1 is provided with a heat insulation sleeve 10, so that the influence of waste gas on the dust removal effect due to the formation of condensed water caused by temperature difference is avoided.
Example 5
Based on examples 1-4, this example was further,
the pulse dust collector 2 is provided with a dust concentration sensor 11 and a pressure sensor 12, so that the dust collection effect and the pressure difference condition are monitored, and the stability and the safety of the waste gas treatment process are ensured.
Example 6
Based on examples 1-5, this example was further,
the heat exchange device 3 comprises a heat exchanger, a cold water inlet of the heat exchanger is connected with a refrigerating system 13, and a waste water outlet of the heat exchanger is connected with a waste water treatment system 14. The temperature of waste gas is reduced through the action of the heat exchanger, and the air inlet condition of production equipment is achieved, so that the utilization of return air is realized.
Wherein, refrigerating system 13 includes water-cooling screw rod machine, cooling tower, transfer water tank, water pump, pipeline valve etc.. The refrigerant absorbs cooling water in an evaporator of the water-cooling screw machine and is vaporized into steam, and the cooling water is used for cooling waste gas by a heat exchanger after being cooled.
As shown in fig. 7: the wastewater treatment system 14 comprises an anaerobic biological fermentation tank and an aerobic activated sludge tank, wherein the aerobic activated sludge tank comprises a first-stage contact oxidation tank 141, a second-stage contact oxidation tank 142 and a third-stage contact oxidation tank 143, the third-stage contact oxidation tank 143 is connected with a sedimentation tank, and the sedimentation tank comprises a sedimentation tank I144 and a sedimentation tank II 145. The condensed wastewater has high biochemical degradability and contains certain suspended matters and chromaticity, and after entering the anaerobic reaction tank, the condensed wastewater degrades feed powder particles and macromolecular organic matters into micromolecular organic matters by utilizing the metabolic process of anaerobic microorganisms so as to be beneficial to the subsequent aerobic treatment; the effluent of the anaerobic biological fermentation tank flows into a primary contact oxidation tank 141, the primary contact oxidation tank 141 is supplied with oxygen by a fan, microorganisms form a biological membrane on a membrane hanging medium, and under an aerobic environment, the wastewater, the activated sludge and the biological membrane are in contact with each other, so that organic pollutants in the wastewater are degraded and removed; meanwhile, ammonia nitrogen in the condensed wastewater is oxidized into nitrate under the action of nitrifying bacteria; the effluent of the primary contact oxidation tank 141 flows into a secondary contact oxidation tank 142 and a tertiary contact oxidation tank 143 in sequence, the secondary contact oxidation tank 142, the tertiary contact oxidation tank 143 and the primary contact oxidation tank 141 share the fan for supplying oxygen, and organic pollutants and ammonia nitrogen in the condensed wastewater are further degraded and removed under an aerobic environment, so that CODcr and BOD5 reach the design requirements; the effluent of the third-stage contact oxidation tank 143 sequentially flows into a sedimentation tank I144 and a sedimentation tank II 145, a part of sludge settled by the sedimentation tank II 145 flows back to the first-stage contact oxidation tank 141, and the rest sludge is discharged into the sedimentation tank I144 to be treated; the effluent of the sedimentation tank II 145 flows into a clean water tank 146 (the clean water tank 146 is arranged in the feed production system 1), and the water resources are recycled, such as: the clean water tank 146 can convey the effluent of the sedimentation tank II 145 to the spray tower through a clean water pump for recycling of a circulating water tank in the spray tower, or clean water in the clean water tank 146 is used for other purposes, so that reasonable utilization of water resources is achieved, and environmental friendliness is achieved.
After the biological anaerobic treatment and the biological aerobic treatment, the treated water quality reaches the discharge standard of pollutants for municipal wastewater treatment plants (GB 18918), and the treated water can be directly reused in feed production processes or plant greening without being discharged outside, so that the effective utilization of water resources and environmental friendliness are realized.
Example 7
Based on examples 1-6, this example was further,
as shown in fig. 8: the pressure equalizing device 4 comprises an air return fan 15 and an equal pressure reduction speed box 16, waste gas is induced to the equal pressure reduction speed box 16 through the fan after the previous dedusting and heat exchange processes, the air return speed is reduced through the equal pressure reduction speed box 16, the air return pressure is reduced, and the waste gas is recycled to each working section, so that the cyclic utilization and zero discharge of the waste gas are ensured.
Example 8
Based on examples 1-7, this example was further,
the return air pipe 5 is provided with an air speed sensor 17 and an air pressure sensor 18, so that the condition of air speed and air pressure can be monitored in real time, and the recycling stability and safety after waste gas treatment can be ensured.
Claims (9)
1. The utility model provides a waste gas recovery zero release system for in feed production which characterized in that: the feed production system (1) is arranged in the feed production system (1), and the feed production system (1) comprises a raw material receiving unit (100), a primary crushing unit (101), a secondary crushing unit (102), a puffing or granulating unit (103), a drying unit (104), a cooling unit (105) and a packaging unit (106);
the waste gas recycling zero-emission system comprises a pulse dust collector (2) with a water-repellent and oil-proof filter bag (6), a heat exchange device (3) and a pressure equalizing device (4), an upper air inlet of the pulse dust collector (2) is connected with a feed production system (1), an upper air outlet of the pulse dust collector (2) is connected with the heat exchange device (3), the heat exchange device (3) is connected with the pressure equalizing device (4), the pressure equalizing device (4) is connected with the feed production system (1) through an air return pipe (5), and a circulating passage for waste gas treatment and recycling in the feed production process is formed among the feed production system (1), the pulse dust collector (2), the heat exchange device (3) and the pressure equalizing device (4);
the pulse dust collector (2) comprises a pulse dust collector I (201) for treating waste gas in the raw material receiving unit (100), a pulse dust collector II (202) for treating waste gas in the primary crushing unit (101), a pulse dust collector III (203) for treating waste gas in the secondary crushing unit (102), a pulse dust collector IV (204) for treating waste gas in the puffing or granulating unit (103), a pulse dust collector V (205) for treating waste gas in the drying unit (104), a pulse dust collector VI (206) for treating waste gas in the cooling unit (105) and a pulse dust collector VII (207) for treating waste gas in the packaging unit (106);
one end of the pulse dust collector I (201) is connected with the raw material receiving unit (100), and the other end of the pulse dust collector I (201) is connected with the heat exchange device (3);
one end of the pulse dust collector II (202) is connected with the primary crushing unit (101), and the other end of the pulse dust collector II (202) is connected with the heat exchange device (3);
one end of the pulse dust collector III (203) is connected with the secondary crushing unit (102), and the other end of the pulse dust collector III (203) is connected with the heat exchange device (3);
one end of the pulse dust collector IV (204) is connected with the puffing or granulating unit (103), and the other end of the pulse dust collector IV (204) is connected with the heat exchange device (3);
one end of the pulse dust collector V (205) is connected with the drying unit (104), and the other end of the pulse dust collector V (205) is connected with the heat exchange device (3);
one end of the pulse dust collector VI (206) is connected with the cooling unit (105), and the other end of the pulse dust collector VI (206) is connected with the heat exchange device (3);
one end of the pulse dust collector VII (207) is connected with the packaging unit (106), and the other end of the pulse dust collector VII (207) is connected with the heat exchange device (3);
the heat exchange device (3) is connected with a wastewater treatment system (14).
2. The exhaust gas recovery zero-emission system for use in feed production of claim 1, characterized in that: the raw material receiving unit (100) is arranged on the front side of a working position of the primary crushing unit (101), the secondary crushing unit (102) is arranged on the rear side of the working position of the primary crushing unit (101), the puffing or granulating unit (103) is arranged on the rear side of the working position of the secondary crushing unit (102), the drying unit (104) is arranged on the rear side of the working position of the puffing or granulating unit (103), the cooling unit (105) is arranged on the rear side of the working position of the drying unit (104), and the packaging unit (106) is arranged on the rear side of the working position of the cooling unit (105);
a primary batching unit (107) is arranged between the primary crushing unit (101) and the secondary crushing unit (102), a secondary batching unit (108) is arranged between the secondary crushing unit (102) and the puffing or granulating unit (103), a spraying unit (109) is arranged between the cooling unit (105) and the packaging unit (106), and a crushing and grading unit (110) is arranged between the spraying unit (109) and the packaging unit (106).
3. The exhaust gas recovery zero-emission system for use in feed production of claim 1, characterized in that: the pulse dust collector (2) is provided with a blowing mechanism (7) and an explosion-proof mechanism (8), and the blowing mechanism (7) is a pulse blowing mechanism.
4. The exhaust gas recovery zero-emission system for use in feed production of claim 3, characterized in that: and a heat insulation sleeve (10) is arranged on the air pipe between the pulse dust collector (2) and the feed production system (1).
5. The exhaust gas recovery zero-emission system for use in feed production of claim 4, characterized in that: the pulse dust collector (2) is provided with a dust concentration sensor (11) and a pressure sensor (12).
6. The exhaust gas recovery zero-emission system for use in feed production of claim 1, characterized in that: the heat exchange device (3) comprises a heat exchanger, a cold water inlet of the heat exchanger is connected with a refrigerating system (13), and a waste water outlet of the heat exchanger is connected with a waste water treatment system (14).
7. The exhaust gas recovery zero-emission system for use in feed production of claim 6, characterized in that: the waste water treatment system (14) comprises an anaerobic biological fermentation tank and an aerobic activated sludge tank, the aerobic activated sludge tank comprises a first-level contact oxidation tank (141), a second-level contact oxidation tank (142) and a third-level contact oxidation tank (143), the third-level contact oxidation tank (143) is connected with a sedimentation tank, the sedimentation tank comprises a sedimentation tank I (144) and a sedimentation tank II (145), the sedimentation tank II (145) is connected with a clean water tank (146), and the clean water tank (146) is arranged in the feed production system (1).
8. The exhaust gas recovery zero-emission system for use in feed production of claim 1, characterized in that: the pressure equalizing device (4) comprises an air return fan (15) and a pressure equalizing and reducing box (16).
9. The exhaust gas recovery zero-emission system for use in feed production of claim 8, characterized in that: and the air return pipe (5) is provided with an air speed sensor (17) and an air pressure sensor (18).
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113082881A (en) * | 2021-04-26 | 2021-07-09 | 通威股份有限公司 | Waste gas recovery zero-emission system and method for feed production |
| CN115251430A (en) * | 2022-07-20 | 2022-11-01 | 通威股份有限公司 | Environment-friendly low-energy-consumption feed production system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113082881A (en) * | 2021-04-26 | 2021-07-09 | 通威股份有限公司 | Waste gas recovery zero-emission system and method for feed production |
| CN115251430A (en) * | 2022-07-20 | 2022-11-01 | 通威股份有限公司 | Environment-friendly low-energy-consumption feed production system |
| CN115251430B (en) * | 2022-07-20 | 2023-04-14 | 通威股份有限公司 | Environment-friendly low-energy-consumption feed production system |
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