SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a wearable lumbar vertebrae becomes instrument of traction ectoskeleton, its is rational in infrastructure, adopts the wearable design, and the portability is higher, has functions such as traction treatment, supplementary walking, support and the human truck of protection, and healthy individual also can dress this equipment with a series of diseases that the unbalance of prevention backbone load induced, can realize that traction force numerical value is visual and traction force transfinites automatic alarm.
The purpose of the utility model is realized like this: a wearable lumbar angulation traction exoskeleton apparatus comprises a traction force adjusting device, a traction clothes device and a lower limb exoskeleton auxiliary walking device, wherein the traction force adjusting device is structurally characterized in that a composite capstan with a ratchet mechanism is arranged in a shell, a gear belt driven by a driving gear is connected with a traction belt, the traction belt is connected with a front sling and a rear sling of the traction clothes device, the traction clothes device is structurally an elastic back plate which is adaptive to the back curve of a human body, armpit supporting cantilever beams extending forwards are respectively arranged on two sides of the upper part of the front surface of the traction clothes device, a supporting seat is arranged at the upper end of the elastic back plate, two supporting columns arranged on the supporting seat are connected with the shell of the traction force adjusting device, the front sling and the rear sling are connected with the armpit binding band, a chest binding band and a waist binding band of the elastic back plate to form the traction clothes, and the lower part of the elastic back plate is connected with a hip crossbeam of the lower limb exoskeleton auxiliary walking device through symmetrical connecting bolts, the two ends of the hip beam are connected with the left leg and the right leg to assist the lower limbs, the pressure sensor is arranged on the adjustable pedal of the auxiliary lower limbs, and the liquid crystal display screen and the buzzer are arranged at the upper ends of the auxiliary lower limbs.
The utility model discloses a wearable design, the portability is higher, has functions such as traction treatment, supplementary walking, support and the human truck of protection, and healthy individual also can dress this equipment in order to prevent a series of diseases that the unbalance of backbone load induced, can realize that traction force numerical value is visual and traction force transfinites automatic alarm.
The main functions are as follows: the traction force can be adjusted, the compression on the underarm nerves is small, the lumbar vertebra is subjected to angular traction, the walking is assisted, the trunk is supported and protected, the traction force is visualized, and the automatic alarm function that the traction force exceeds the maximum bearing limit of the traction force is realized. The overall design is performed after the device functions and technical features are determined.
The utility model discloses it is main including traction force adjusting device, traction clothing device, the supplementary running gear of low limbs ectoskeleton, the visual and safe warning of traction force.
The appearance of the armpit supporting cantilever beam is a semi-cylinder, the inner layer of the armpit supporting cantilever beam is made of ABS materials, and the hard material support can uniformly disperse the gravity of a human body part to armpit sagittal axes on two sides, so that the discomfort caused by overlarge local pressure of armpits is avoided. Because the underarm nerves of the human body are rich and bear larger pressure in the long-time suspension process, the soft and comfortable TPR material is selected for coating, and the effects of reducing the human body discomfort and preventing the underarm strut from slipping can be achieved.
The traction belt is connected with the armpit supporting cantilever beam through binding, and a groove is designed at the joint of the cantilever beam and the high-strength polypropylene belt so as to prevent the high-strength polypropylene belt from sliding during traction.
The traction force adjusting device mainly comprises: adjusting device shell, prevent that deformation shell cover, turn to bearing roller, compound capstan winch, gear belt accomodate roller, release link and constitute.
The shell of the adjusting device adopts low-carbon steel as a framework, a polyurethane material as a skin and a polyurethane foaming body as a filler. The low-carbon steel skeleton can provide sufficient support for the composite winch, the high-strength polypropylene belt guide wheel, the composite winch and the high-strength polypropylene belt accommodating roller are used for transmitting the tension to the headrest rod, and meanwhile, the hard part in the adjusting device can be sealed in the headrest. In order to avoid the collapse of the contact part of the headrest and the suspension belt caused by long-time suspension, an ABS anti-deformation sleeve is added at the top of the headrest. The shell is short and does not contact with the head of a human body, and users with different heights can adjust the telescopic length of the metal rod of the headrest to avoid the discomfort caused by the contact of the head of the human body and the anti-deformation shell in the use process. Considering that the exoskeleton is likely to collide in the using process, particularly the back of the head of a human body is easy to land first when the exoskeleton slips accidentally, the headrest generates huge acting force on the head and neck of the human body, so that a large amount of polyurethane foam is filled in the polyurethane skin to absorb energy generated in collision, the head of the human body is protected, meanwhile, the overall softness of the headrest is increased, and the comfort is improved.
The steering carrier roller is made of cylindrical shaft core stainless steel, wherein the shaft core is connected with the low-carbon steel shell, and the steering carrier roller has the characteristics of light weight and small friction resistance. The carrier roller can support the pulling force in the polypropylene fibre area that excels in, changes the pulling force direction in high-strength polypropylene fibre area simultaneously, transmits the pulling force in the polypropylene fibre area that excels in for compound capstan winch.
The composite winch is composed of a winch carrier roller, a winch shell, an anti-skidding knob, a gear belt, a ratchet wheel, a non-return pawl shaft, a non-return pawl seat and a return spring. Wherein, the winch carrier roller is made of stainless steel with a cylindrical shaft core; the winch shell, the gear, the ratchet wheel, the non-return pawl shaft and the non-return pawl seat are made of low-carbon steel materials; the gear belt is a polyurethane steel wire gear belt; the anti-skid knob is made of ABS material, and the outer layer is coated with anti-skid silica gel; the return spring is 304 stainless steel compression spring. The shaft core of the winch carrier roller is connected with the winch shell and the adjusting device shell, and the gear, the ratchet wheel and the anti-skidding knob are fixed on the roller of the winch carrier roller. The high-strength polypropylene fiber belt is connected with the gear belt at the steering carrier roller, then the gear belt is meshed with the gear, and the end point is fixed on the gear belt accommodating roller. After the user dresses the traction clothes device, the traction force can be automatically adjusted through the anti-skidding knob. After the proper traction force is selected, the ratchet wheel and the non-return pawl fix the roller of the winch carrier roller at the current position, and the gear is meshed with the gear belt to fix the traction position. When the user does not need to pull, the reset pull rod can be pulled by one hand to reset the device. At the moment, the reset spring contracts, the non-return pawl is separated from the ratchet wheel, the roller of the winch carrier roller can rotate clockwise, the gear belt relaxes, the traction belt further relaxes, and the traction force disappears.
The gear belt receiving roller is composed of a receiving wheel shaft, a roller and an elongated spring. One end of the lengthened spring is connected with the shaft, the other end of the lengthened spring is connected with the inner side of the roller, and the lengthened spring has the main function of rotating to automatically accommodate loose belt gears. When the roller rotates, the lengthening spring stores the rotating force of the roller into elastic potential energy, and when the gear belt is loosened, the loosened part is wound on the surface of the roller, so that the gear belt is prevented from being clamped into other transmission mechanisms.
The reset rod is composed of a D-shaped handle and a metal rod. The bottom end of the metal rod is connected with the non-return pawl through a bearing, when the reset rod is pulled upwards, the reset spring is shortened, the non-return pawl is disconnected with the ratchet wheel, and the anti-slip knob, the ratchet wheel and the gear can synchronously rotate clockwise. At the moment, the gear belt is loosened, the traction force is reduced, and the resetting of the device is completed.
The traction clothes device consists of a high-strength polypropylene belt, an adjustable buckle and an underarm support cantilever beam. The high-strength polypropylene fiber has the characteristics of high strength, strong wear resistance, light specific gravity, good stability to chemicals and the like, and can bear larger weight when a human body is suspended, so that the high-strength polypropylene fiber material is selected to be processed and manufactured into the traction clothes device. In addition, the width of the high-strength polypropylene belt is increased at the contact part of the traction clothes device and the waist of the human body, and the aim is to reduce the pressure intensity of the high-strength polypropylene belt on the local waist in the traction process. The adjustable buckle selects the polycarbonate material design preparation, and the afterbody is equipped with adjustable latch closure and receives terminal area with ABS, and the polypropylene fibre area that excels in can pass the latch closure and carry out length adjustment, and after accomplishing length adjustment, the part of overlength can pass and receive terminal area fixed. Because of different body shape indexes of different users, different wearing positions of the same user and the like, the length-adjustable buckle belt is adopted to better fit the human body. The appearance of the armpit supporting cantilever beam is a semi-cylinder, the inner layer of the armpit supporting cantilever beam is made of ABS materials, and the hard material support can uniformly disperse the gravity of a human body part to armpit sagittal axes on two sides, so that the discomfort caused by overlarge local pressure of armpits is avoided. Because the underarm nerves of the human body are rich and bear larger pressure in the long-time suspension process, the soft and comfortable TPR material is selected for coating, and the effects of reducing the human body discomfort and preventing the underarm strut from slipping can be achieved.
The traction force adjusting device is composed of an elastic back plate, adjusting screws, adjusting nuts, supporting columns, pressure-bearing steel bars and waist cross beam tenon joints. According to human engineering and biomechanical characteristics of all sections of the spine, the optimal traction angles corresponding to human lumbar intervertebral discs L5/S1, L4/L5, L3/L4, L2/L3 and L1/L2 are respectively 10 degrees, 15 degrees, 20 degrees, 23 degrees and 25 degrees in the oblique direction, so that an adjusting mechanism is erected behind the elastic back plate to adjust the fit degree of the human spine and the device. The patient can screw or unscrew the adjusting screw according to the optimal traction angle recommended by the specification to realize the autonomous adjustment of the traction angle. The adjustable elastic back plate is made of carbon fiber materials, the front surface of the adjustable elastic back plate is covered with elastic weaving materials, and the top end of the adjustable elastic back plate is provided with a pair of supporting columns for riveting the traction force adjusting device. The elastic back plate rear portion is equipped with adjustment mechanism, and wherein adjusting nut bonds with the elasticity back of the body version mutually, and inside adjusting screw passed the adjusting nut with the pressure-bearing billet top in the elastic back plate, the user can be used for changing the positive curvature of elasticity back of the body version according to self demand adjustment neck, waist adjusting screw to agree with human backbone or change the angle of pulling to each section of backbone. Because the bearing steel bar has higher rigidity, the supporting force of each point of the elastic back plate in the transverse section where the adjusting screw is positioned can be ensured to be the same. Waist crossbeam falcon connects and adopts low carbon steel material processing preparation for the falcon connects waist crossbeam.
The lower limb exoskeleton auxiliary walking device is composed of a waist cross beam, hip joints, thigh connecting rods, knee joints, shank connecting rods, ankle joints, adjustable pedals and a binding mechanism, wherein the waist cross beam is made of aluminum alloy materials, and tenon holes are formed in the upper portion of the waist cross beam and used for tenon connection of a traction angle adjusting device. The middle part of the beam adopts a telescopic design, and the length of the waist beam can be adjusted by a user according to the size of the hip of the user. And designing the adjustment range of each adjustable part of the traction exoskeleton according to relevant data of human engineering. The exoskeleton designed by the research institute has 8 passive driving joints, wherein the hip joints are 4, the knee joints are 2, and the ankle joints are 2. When the human body moves, the joint is driven to rotate, the exoskeleton follows the human body to move, and good consistency can be kept between the exoskeleton and the human body. The thigh connecting rod and the shank connecting rod are in adjustable design, the annular throat hoop is arranged outside the lower end sleeve, when a user needs to adjust the thigh connecting rod or the shank connecting rod, the hoop fixing screw can be unscrewed, and the length of the thigh connecting rod or the shank connecting rod penetrating into the sleeve is adjusted to adapt to wearing of users with different body types. The adjustable pedal is also designed to be retractable, and three foot binding belts made of high-strength polypropylene fiber materials with adjustable length are arranged at the upper part of the adjustable pedal and used for fixing the soles of the human feet. The rubber layer is additionally arranged at the bottom of the pedal, and the bottom of the rubber layer is designed with anti-skid lines, so that the friction force between the exoskeleton and the ground is increased, and the stability of walking movement is improved. The binding mechanism in the lower limb exoskeleton auxiliary walking device comprises 10 high-strength polypropylene belts, wherein the number of the lower ends of hip joints is 2, the number of the lower ends of knee joints is 2, and the number of feet is 6.
The traction visual and safety alarm device consists of a main controller, a pressure data acquisition component, a liquid crystal display component, a buzzing alarm component and a power supply. The device adopts an AT89C51 singlechip as a main controller. The chip has the advantages of high efficiency, low consumption, no directional register, simple peripheral circuit and the like. The pressure data acquisition component comprises a resistance strain gauge pressure sensor and an HX711 chip, wherein the HX711 chip has the advantages of high integration level, high response speed, strong anti-interference performance and the like, and can better meet the requirement of A/D data conversion. The pressure sensor is arranged in the upper layer plane of the exoskeleton double-foot pedal, the numerical value of the weight born by the feet of the human body can be transmitted to the single chip microcomputer in real time for operation, then the single chip microcomputer compares the numerical value with the data of the weight of the human body without traction when the device is started, and the difference data is transmitted to the liquid crystal display screen to realize the visualization of the traction. The liquid crystal display part adopts an LCD1602A liquid crystal display screen, the display content is various, the driving is convenient, and the character type liquid crystal display module is widely applied, so that the display is adopted to feed back the value of the traction force of the exoskeleton on the human body in real time. The buzzer is a passive buzzer, has the advantages of no internal oscillation source, controllable sound frequency and the like, and can be driven by Pulse Width Modulation (PWM) waves. When the traction force exceeds the preset value, the buzzer works to give an alarm, at the moment, the anti-skid knob in the traction force adjusting device needs to be adjusted to reduce the traction force of the exoskeleton on the human body, and otherwise, the buzzer does not work. The power supply adopts a 3.7V lithium battery, and can output +/-5V double power supplies by matching with a tps60110 booster circuit, so that normal work of the singlechip can be stably maintained.
(1) The concept of the wearable lumbar vertebra angled traction exoskeleton is put forward for the first time;
(2) most of the existing traction treatment devices only have the function of traction treatment, and the device designed by the research has the functions of traction treatment, walking assistance, supporting and protecting the trunk of a human body and the like, so that healthy individuals can wear the device to prevent a series of diseases caused by spinal load unbalance;
(3) the existing traction equipment has larger volume and can not be carried about, and the equipment adopts wearable design and has higher portability;
(4) the exoskeleton type design has better following performance, the device can be tightly attached to a human body, and the traction of multiple postures is realized under the state that the daily activities are not influenced;
(5) the existing autonomous traction equipment generally does not have a human-computer interaction module, but the device is provided with a traction visual module and a safety alarm module, so that the traction numerical value visualization and traction overrun automatic alarm can be realized;
(6) traditional traction equipment is mostly fixed design, and the user is tied up and tie up and unable normal action in traction process, easily leads to patient compliance to descend for a long time in the past, and this device can follow the human body and carry out daily activity, needn't maintain a posture for a long time in the treatment, has relieved the restriction of traction treatment to patient's time, physical activity in the past.
The utility model discloses rational in infrastructure, adopt the wearable design, the portability is higher, has functions such as traction treatment, supplementary walking, support and the human truck of protection, and healthy individual also can dress this equipment and with a series of diseases that the unbalance of prevention backbone load induced, has realized that traction force numerical value is visual and traction force transfinites automatic alarm.