CN214529361U - Induction type automatic bale plucker - Google Patents

Abstract

The utility model relates to the technical field of a full-automatic plucker for textile, in particular to an induction type automatic plucker, which comprises a cotton box, wherein a cotton suction device is arranged in the cotton box, a transmission unit is fixedly arranged in the cotton box, a lifting unit is in transmission connection with the transmission unit, the cotton suction device is positioned below the lifting unit and is fixedly connected with the lifting end of the lifting unit, the cotton suction device comprises a cotton suction hopper, a cotton conveying pipe and a cotton catching mechanism, the upper end of the cotton suction hopper is fixedly connected with the lifting end of the lifting unit, the lifting unit is in transmission connection with the transmission unit, and the transmission unit can drive the lifting unit to do linear motion in the length direction of the cotton suction box; the cotton grabbing mechanism is fixedly arranged at an opening of the cotton sucking bucket and comprises a cotton pressing unit and a first cotton grabbing roller, the cotton pressing unit comprises a pressing frame and a pressing roller, the pressing frame comprises a frame body and a first pressing rod, the frame body is nested at the opening of the lower end of the cotton sucking bucket, and the first cotton grabbing roller comprises a first rotating roller and a cotton grabbing hook.

Description

Induction type automatic bale plucker

Technical Field

The utility model relates to a full-automatic plucker technical field of weaving, concretely relates to automatic plucker of response type.

Background

With the development of textile machinery and the pursuit of people on the quality of textile products, the plucker is the first process in the process flow of the whole blowing-carding production line, and the plucker is mainly used for grabbing and loosening raw cotton and fibers so as to fully mix the raw materials in the blowing-carding process and make the center line density of regenerated fiber strips uniform, thereby producing high-quality products. From the technological requirements of cotton opening and cotton mixing, the raw cotton is expected to have better opening quality after being processed by the bale plucker, so that the raw cotton is favorably and fully mixed, and favorable conditions are created for opening and impurity removal of the opening and picking process.

The processing object is mainly a raw material bag transported by a cotton bundling factory or a chemical fiber manufacturing factory, and the processing method mainly aims to loosen fiber blocks compressed in the raw material bag into smaller fiber bundles, simultaneously avoid fiber damage and impurity fragmentation, remove most impurities, defects and partial short fibers in the raw materials, simultaneously avoid fiber loss of spinnable fibers, fully mix the raw materials with different components and different grades, and ensure uniformity and consistency of yarn quality, so that the bale plucker has good market prospect.

The cotton grabbing machine in the prior art mainly comprises an outer ring wallboard, an inner ring wallboard, a trolley frame, a beating hand, a telescopic pipe, a sliding ring and a ground rail, wherein the beating hand comprises a beating hand shaft, a partition disc, a serrated blade, an end disc and the like, the number of teeth of the serrated blade is divided into three groups from inside to outside from thin to dense, the first group is 9 teeth/piece, the second group is teeth/piece, and the third group is teeth/piece, however, fiber bundles grabbed by the arrangement form of the serrated blade cannot meet the fine and uniform requirements, and the opening and impurity removal effects of subsequent equipment cannot be improved favorably.

The traditional bale plucker tightly opens cotton materials through a bale plucker, but the smaller cotton materials twisted together often exist in the fabric, and the smaller cotton blocks cannot be opened comprehensively by the bale plucker.

SUMMERY OF THE UTILITY MODEL

In order to overcome the defects of the prior art, the utility model provides an automatic plucker of response type that practicality is strong and excellent in use effect.

In order to achieve the above object, the utility model provides a following technical scheme:

an induction type automatic bale plucker comprises a cotton box, wherein a cotton suction device is arranged in the cotton box, a transmission unit is fixedly arranged in the cotton box, a lifting unit is connected onto the transmission unit in a transmission manner, the cotton suction device is positioned below the lifting unit and is fixedly connected with the lifting end of the lifting unit, the cotton suction device comprises a cotton suction hopper, a cotton conveying pipe and a cotton gripping mechanism, the upper end of the cotton suction hopper is fixedly connected with the lifting end of the lifting unit, the lifting unit is in transmission connection with the transmission unit, and the transmission unit can drive the lifting unit to do linear motion in the length direction of the cotton suction box; the cotton grabbing mechanism is fixedly arranged at an opening of the cotton suction hopper, the cotton grabbing mechanism comprises a cotton pressing unit and a first cotton grabbing roller, the cotton pressing unit comprises a pressing frame and a pressing roller, the pressing frame comprises a frame body and a first pressing rod, the frame body is nested at the opening at the lower end of the cotton suction hopper, the first cotton grabbing roller comprises a first rotating roller and a cotton grabbing hook, the first rotating roller is rotatably connected into the cotton suction hopper and is positioned on the pressing frame, the first pressing rod is fixedly arranged in the pressing frame and is positioned below the first rotating roller, the first pressing rod is perpendicular to the first rotating roller, the first pressing rod is equidistantly arranged in the direction perpendicular to the extension direction of the first rotating roller, the cotton grabbing hooks are uniformly arranged on the first rotating roller, and the cotton grabbing hooks can penetrate between two adjacent first pressing rods; the compression roller is located the both sides of pressing the frame in the ascending both sides that are on a parallel with first depression bar side, and the compression roller is on a parallel with first rotation roller setting, and the compression roller is located and presses the frame, and the compression roller both ends rotate with pressing the frame and be connected, all fixed infrared distance measuring sensor that is provided with in the both sides that are on a parallel with first rotation roller on the grab cotton fill.

The further optimization of this technical scheme, still include the second compression roller, compression roller and second depression bar, the second depression bar is fixed to be set up in pressing the frame, and the second depression bar is on a parallel with the setting of first depression bar, the second depression bar sets up with first depression bar is crisscross on being on a parallel with first depression bar extending direction, the second compression roller includes the second live-rollers, the second live-rollers rotates to be connected in inhaling cotton fill, and be on a parallel with the setting of first live-rollers, the second live-rollers is located second depression bar top, evenly be provided with on the second live-rollers and grab cotton hook, grab cotton hook can pass between two adjacent second depression bars, compression roller rotates to be connected in pressing the frame, and be located between first depression bar and the second depression bar.

Further optimization of this technical scheme, the lift unit includes first cylinder, and transmission unit is connected with first cylinder transmission, and first cylinder is connected with transmission unit transmission, the flexible end of first cylinder and cotton suction hopper fixed connection.

The further optimization of this technical scheme still includes elastic expansion spare, and the compression roller both ends are passed through elastic expansion spare and are connected with the pressure frame.

The further optimization of this technical scheme, elastic expansion piece is including installation cover and briquetting, installation cover and pressure frame fixed connection, and in the briquetting upper end stretched into the installation cover, and the fixed spring that is provided with in briquetting upper end, spring and installation cover fixed connection, the briquetting was connected for sliding from top to bottom with the installation cover, and the briquetting lower extreme rotated with the compression roller and is connected.

The further optimization of this technical scheme, the drive unit includes the lead screw, first motor and slide bar, the lead screw rotates to be connected on cotton box upper portion, and the lead screw is on a parallel with cotton box length direction setting, the lead screw stretches out outside the cotton box for one section, and with first motor output fixed connection, first motor is fixed to be set up outside the cotton box, the slide bar is located the lead screw and is located same water flat line, and be on a parallel with the lead screw setting, the cover is equipped with the sleeve on the lead screw, the connection is located between lead screw and the slide bar, and perpendicular to slide bar setting, connecting plate one end and sleeve fixed connection, the other end and slide bar sliding connection, first cylinder and connecting plate fixed connection.

The further optimization of this technical scheme still includes the controller, and infrared distance measuring sensor and first cylinder all with be connected with the controller electricity.

According to the further optimization of the technical scheme, the cotton suction hopper is set to be in a square hopper shape.

Compared with the prior art the utility model discloses following beneficial effect has: the utility model discloses a set up the transmission unit and can drive and inhale cotton fill and remove in the hopper to set up the pressure frame on inhaling cotton fill, and set up first depression bar and second depression bar on pressing the frame, grab cotton roller and second simultaneously and grab cotton roller and set up respectively on first depression bar and second depression bar. When the cotton suction hopper moves, the compression roller and the cotton pressing roller roll along cotton materials, and the effect of pressing the cotton materials at the peripheries of the first cotton grabbing roller and the second cotton grabbing roller when the first cotton grabbing roller and the second cotton grabbing roller work is achieved. Prevent the peripheral cotton material from entering the cotton suction hopper. The cotton grabbing hook pairs on the first cotton grabbing roller and the second cotton grabbing roller respectively pass through the first pressing rod and the second pressing rod, so that the surface cotton material is wound on the cotton grabbing hooks and passes through a gap between the first pressing rod and the second pressing rod to enter the cotton sucking hopper. The first pressing rod and the second pressing rod can press the fabric at intervals, and the twisted fabric can be shredded by the cotton grabbing hook at the moment, so that the cotton fibers are more uniform and loose. The distance between the cotton suction hopper and the cotton material can be monitored in real time by arranging the infrared distance measuring sensor, and the distance between the cotton suction hopper and the cotton material is adjusted. Making the machine more automated. The utility model discloses simple structure convenient to use has improved the quality of opening of cotton material, the utility model discloses fine practicality and suitability have.

Drawings

FIG. 1 is a schematic cross-sectional view of an induction type automatic plucker;

fig. 2 is a top view of a press frame portion of an induction type automatic plucker.

In the figure: the cotton picking device comprises a first pressing rod 1, a cotton pressing roller 2, a pressing frame 3, a cotton picking hook 4, a second cotton picking roller 5, a second pressing rod 6, a first rotating roller 7, a pressing roller 8, an elastic telescopic piece 9, a cotton conveying pipe 10, a lead screw 11, a first air cylinder 12, a cotton suction hopper 13, an infrared distance measuring sensor 14, a sleeve 15, a first motor 16 and a cotton box 17.

Detailed Description

To explain technical contents, structural features, and objects and effects of the technical solutions in detail, the following detailed description is given with reference to the accompanying drawings in conjunction with the embodiments.

Referring to fig. 1 and 2, a schematic cross-sectional structure of an induction type automatic plucker and a top view of a pressing frame portion of the induction type automatic plucker are respectively shown, and the induction type automatic plucker comprises a cotton box 17, a cotton suction device is arranged in the cotton box 17, a transmission unit is fixedly arranged in the cotton box 17, a lifting unit is in transmission connection with the transmission unit, and the cotton suction device is located below the lifting unit and is fixedly connected with the lifting end of the lifting unit.

The cotton suction device comprises a cotton suction hopper 13, a cotton conveying pipe 10 and a cotton grabbing mechanism, the upper end of the cotton suction hopper 13 is fixedly connected with the lifting end of the lifting unit, the lifting unit of the lifting unit comprises a first cylinder 12, the transmission unit is in transmission connection with the first cylinder 12, and the first cylinder 12 is in transmission connection with the transmission unit. First cylinder 12 is connected with the transmission of drive unit, drive unit includes lead screw 11, first motor 16 and slide bar, lead screw 11 rotates to be connected on cotton box 17 upper portion, and lead screw 11 is on a parallel with cotton box 17 length direction setting, lead screw 11 stretches out outside cotton box 17 for one section, and with first motor 16 output end fixed connection, first motor 16 is fixed to be set up outside cotton box 17, the slide bar is located lead screw 11 and is located same water flat line, and be on a parallel with lead screw 11 setting, the cover is equipped with sleeve 15 on the lead screw 11, the connection is located between lead screw 11 and the slide bar, and perpendicular to slide bar setting, connecting plate one end and sleeve 15 fixed connection, the other end and slide bar sliding connection, first cylinder 12 and connecting plate fixed connection. The telescopic end of the first cylinder 12 is fixedly connected with a cotton suction hopper 13. The first motor 16 can drive the screw 11 to rotate, the screw 11 drives the sleeve 15 to move linearly along the screw 11, and the sleeve 15 drives the connecting plate to move along the sliding rod. The sliding rod can drive the first motor 16 and the cotton suction hopper 13 to do linear motion in the length extending direction of the cotton suction box 17.

The cotton grabbing mechanism is fixedly arranged at the opening of the cotton suction hopper 13 and comprises a cotton pressing unit, a second cotton grabbing roller 5 and a first cotton grabbing roller, the cotton pressing unit comprises a pressing frame 3 and a pressing roller 8, the pressing frame 3 comprises a frame body and a first pressing rod 1 and a second pressing rod 6, the frame body is nested at the opening of the lower end of the cotton suction hopper 13, the first cotton grabbing roller comprises a first rotating roller 7 and a cotton grabbing hook 4, and the second cotton grabbing roller 2 comprises a second rotating roller. First live-rollers 7 and second live-rollers all rotate to be connected in inhaling cotton fill 13, and lie in and press frame 3 above, press frame 3 internal fixation to be provided with first depression bar 1, first depression bar 1 is located first live-rollers 7 below, and first depression bar 1 perpendicular to first live-rollers 7 sets up, first depression bar 1 sets up at the first live-rollers 7 extending direction equidistance of perpendicular to, evenly be provided with on the first live-rollers 7 and grab cotton hook 4, grab cotton hook 4 can pass between two adjacent first depression bars 1. The first pressure lever 1 is fixedly arranged in the pressure frame 3, the second pressure lever 6 is arranged in parallel with the first pressure lever 1, and the second pressure lever 6 is arranged in a staggered manner with the first pressure lever 1 in the extending direction parallel to the first pressure lever 1. The second rotating roller is rotatably connected in the cotton suction hopper 13 and arranged in parallel to the first rotating roller 7, the second rotating roller is positioned above the first pressing rods 1, the cotton grabbing hooks 4 are uniformly arranged on the second rotating roller, and the cotton grabbing hooks 4 can penetrate between every two adjacent first pressing rods 1. The cotton pressing roller 2 is rotatably connected in the pressing frame 3 and is positioned between the first pressing rod 1 and the first pressing rod 1, the pressing roller 8 is positioned on two sides of the pressing frame 3 in the direction parallel to the first pressing rod 1, the pressing roller 8 is arranged in the direction parallel to the first rotating roller 7, the pressing roller 8 is positioned in the pressing frame 3, and two ends of the pressing roller 8 are rotatably connected with the pressing frame 3.

The compression roller 8 is located and presses frame 3 in the both sides that are on a parallel with 1 ascending side of first depression bar, and compression roller 8 is on a parallel with first turning roll 7 and sets up, and compression roller 8 is located and presses frame 3, and 8 both ends of compression roller are connected with pressing frame 3 to rotate through elastic expansion spare 9. Elastic expansion piece 9 is including installation cover and briquetting, installation cover and pressure frame 3 fixed connection, and in the briquetting upper end stretched into the installation cover, and the fixed spring that is provided with in briquetting upper end, spring and installation cover fixed connection, briquetting and installation cover be for sliding from top to bottom and be connected, and the briquetting lower extreme rotates with compression roller 8 to be connected. The elastic expansion piece 9 can play a role of buffering the press roll 8.

The two sides of the cotton grab bucket in the direction parallel to the first rotating roller 7 are fixedly provided with infrared distance measuring sensors, and the infrared distance measuring sensors and the first air cylinder 12 are electrically connected with the controller. The infrared distance measuring sensor monitors the distance between the cotton suction hopper 13 and the cotton material in real time, and feeds detection data back to the controller, when the distance between the cotton material and the cotton suction hopper 13 is too far, the controller controls the first air cylinder 12, the first air cylinder 12 drives the cotton suction hopper 13 to move, and the distance between the cotton suction hopper 13 and the cotton material is adjusted.

The utility model discloses when using, put into the hopper 17 with the surface fabric in, infrared distance measuring sensor real-time supervision inhales the distance between cotton fill 13 and the cotton material to detect data feedback and give the controller, when the cotton material with inhale when the distance between the cotton fill 13 is too far away, the first cylinder 12 of controller control, first cylinder 12 drives and inhales cotton fill 13 and reciprocates, the adjustment is inhaled the distance between cotton fill 13 and the cotton material. And the compression roller 8, the first compression bar 1 and the first compression bar 1 are pressed on the cotton material in a pressure equalizing manner. The compression roller 8 can adjust the pressure of the compression roller 8 on the cotton material through the elastic expansion piece 9, and the buffering effect is achieved. The first cotton grabbing roller and the second cotton grabbing roller 5 are started, so that the cotton grabbing hook pairs 4 on the first cotton grabbing roller and the second cotton grabbing roller 5 respectively pass through the first pressing rod 1 and the first pressing rod 1, and the flour cotton is wound on the cotton grabbing hooks 4 and enters the cotton suction hopper 13 through a gap between the first pressing rod 1 and the first pressing rod 1. Meanwhile, the cotton suction hopper 13 sucks the fabric into the cotton conveying pipe 10. When the first motor 16 is started, the first motor 16 can drive the screw rod 11 to rotate, the screw rod 11 drives the sleeve 15 to do linear motion along the screw rod 11, and simultaneously, the sleeve 15 drives the connecting plate to move along the sliding rod. The sliding rod can drive the first motor 16 and the cotton suction hopper 13 to do linear motion in the length extending direction of the cotton suction box 17. Meanwhile, the compression roller 8 and the compression roller 2 roll along the cotton material, and the effect of pressing the cotton material at the peripheries of the first cotton grabbing roller and the second cotton grabbing roller 5 when the first cotton grabbing roller and the second cotton grabbing roller 5 work is achieved.

The utility model discloses a set up the transmission unit and can drive and inhale cotton fill 13 and remove in the hopper 17 to set up on inhaling cotton fill 13 and press frame 3, and set up first depression bar 1 and first depression bar 1 on pressing frame 3, grab cotton roller 5 with first grab cotton roller and second simultaneously and set up respectively on first depression bar 1 and first depression bar 1. When the cotton suction hopper 13 moves, the compression roller 8 and the cotton pressing roller 2 both roll along cotton materials, and the effect of pressing the cotton materials at the peripheries of the first cotton grabbing roller and the second cotton grabbing roller 5 when the first cotton grabbing roller and the second cotton grabbing roller 5 work is achieved. Preventing the peripheral cotton material from entering the cotton suction hopper 13. The pair of cotton grabbing hooks 4 on the first cotton grabbing roller and the second cotton grabbing roller 5 respectively pass through the first pressing rod 1 and the first pressing rod 1, so that the flour cotton is wound on the cotton grabbing hooks 4 and passes through a gap between the first pressing rod 1 and the first pressing rod 1 to enter the cotton suction hopper 13. The first pressing rod 1 and the first pressing rod 1 can press the fabric at intervals, and the twisted fabric can be shredded by the cotton grabbing hook 4 at the moment, so that the cotton fibers are more uniform and loose. The distance between the cotton suction hopper 13 and the cotton material can be monitored in real time by arranging the infrared distance measuring sensor, and the distance between the cotton suction hopper 13 and the cotton material is adjusted. Making the machine more automated. The utility model discloses simple structure convenient to use has improved the quality of opening of cotton material, the utility model discloses fine practicality and suitability have.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or terminal that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or terminal. Without further limitation, an element defined by the phrases "comprising … …" or "comprising … …" does not exclude the presence of additional elements in a process, method, article, or terminal that comprises the element. Further, herein, "greater than," "less than," "more than," and the like are understood to exclude the present numbers; the terms "above", "below", "within" and the like are to be understood as including the number.

Although the embodiments have been described, once the basic inventive concept is known, other changes and modifications can be made to the embodiments by those skilled in the art, so that the above embodiments are only examples of the present invention, and not intended to limit the scope of the present invention, and all the modifications of the equivalent structure or equivalent flow path using the contents of the specification and the drawings of the present invention, or directly or indirectly using other related technical fields are also included in the scope of the present invention.

Claims (8)

1. An induction type automatic bale plucker is characterized by comprising a cotton box, wherein a cotton suction device is arranged in the cotton box, a transmission unit is fixedly arranged in the cotton box, a lifting unit is connected to the transmission unit in a transmission manner, the cotton suction device is positioned below the lifting unit and fixedly connected with the lifting end of the lifting unit, the cotton suction device comprises a cotton suction hopper, a cotton conveying pipe and a cotton gripping mechanism, the upper end of the cotton suction hopper is fixedly connected with the lifting end of the lifting unit, the lifting unit is in transmission connection with the transmission unit, and the transmission unit can drive the lifting unit to do linear motion in the length direction of the cotton suction box; the cotton grabbing mechanism is fixedly arranged at an opening of the cotton suction hopper, the cotton grabbing mechanism comprises a cotton pressing unit and a first cotton grabbing roller, the cotton pressing unit comprises a pressing frame and a pressing roller, the pressing frame comprises a frame body and a first pressing rod, the frame body is nested at the opening at the lower end of the cotton suction hopper, the first cotton grabbing roller comprises a first rotating roller and a cotton grabbing hook, the first rotating roller is rotatably connected into the cotton suction hopper and is positioned above the pressing frame, a first pressing rod is fixedly arranged in the pressing frame and is positioned below the first rotating roller, the first pressing rod is perpendicular to the first rotating roller, the first pressing rod is equidistantly arranged in the direction perpendicular to the extension direction of the first rotating roller, the first rotating roller is uniformly provided with the cotton grabbing hooks, and the cotton grabbing hooks can penetrate between two adjacent first pressing rods; the compression roller is located and presses the frame in the ascending both sides of a depression bar side of being on a parallel with, and the compression roller is on a parallel with first rotation roller setting, the compression roller is located and presses the frame, and the compression roller both ends with press the frame to rotate and be connected, all fixed infrared distance measuring sensor that is provided with in the both sides of the orientation that is on a parallel with first rotation roller on the grab cotton fill.

2. The induction type automatic bale plucker as claimed in claim 1, further comprising a second bale plucker roller, a bale plucker roller and a second pressure bar, wherein the second pressure bar is fixedly arranged in the pressure frame and is parallel to the first pressure bar, the second pressure bar is staggered with the first pressure bar in a direction parallel to the extension direction of the first pressure bar, the second bale plucker roller comprises a second rotating roller, the second rotating roller is rotatably connected in the cotton suction hopper and is parallel to the first rotating roller, the second rotating roller is located above the second pressure bar, the second rotating roller is uniformly provided with bale pluckers, the bale pluckers can pass through two adjacent second pressure bars, and the bale plucker roller is rotatably connected in the pressure frame and is located between the first pressure bar and the second pressure bar.

3. The induction type automatic bale plucker as claimed in claim 1, wherein the lifting unit comprises a first cylinder, the transmission unit is in transmission connection with the first cylinder, the first cylinder is in transmission connection with the transmission unit, and the telescopic end of the first cylinder is fixedly connected with the cotton suction hopper.

4. The automatic bale plucker of the induction type as claimed in claim 1, further comprising an elastic extension member, wherein both ends of the pressing roller are connected to the pressing frame through the elastic extension member.

5. The induction type automatic bale plucker as claimed in claim 4, wherein the elastic expansion member comprises a mounting sleeve and a pressing block, the mounting sleeve is fixedly connected with the pressing frame, the upper end of the pressing block extends into the mounting sleeve, a spring is fixedly arranged at the upper end of the pressing block, the spring is fixedly connected with the mounting sleeve, the pressing block and the mounting sleeve are connected in a vertically sliding manner, and the lower end of the pressing block is rotatably connected with the pressing roller.

6. The automatic bale plucker of induction type of claim 3, characterized in that, the drive unit includes lead screw, first motor, connecting plate and slide bar, the lead screw rotates to be connected on hopper upper portion, and the lead screw is on a parallel with hopper length direction setting, the lead screw stretches out outside the hopper for one section, and with first motor output fixed connection, first motor is fixed to be set up outside the hopper, the slide bar is located the lead screw and is located same water flat line, and is on a parallel with the lead screw setting, the cover is equipped with the sleeve on the lead screw, the connecting plate is located between lead screw and the slide bar, and perpendicular to slide bar setting, connecting plate one end and sleeve fixed connection, the other end and slide bar sliding connection, first cylinder and connecting plate fixed connection.

7. The induction type automatic plucker as recited in claim 3, further comprising a controller, wherein the infrared distance measuring sensor and the first cylinder are electrically connected to the controller.

8. An induction type automatic plucker as claimed in claim 1, wherein said hopper is provided in a square hopper shape.

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