CN214489926U - Automatic grinding device of drum type inner wall - Google Patents
Automatic grinding device of drum type inner wall Download PDFInfo
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- CN214489926U CN214489926U CN202120523249.6U CN202120523249U CN214489926U CN 214489926 U CN214489926 U CN 214489926U CN 202120523249 U CN202120523249 U CN 202120523249U CN 214489926 U CN214489926 U CN 214489926U
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Abstract
The utility model discloses an automatic grinding device of drum type inner wall, include: the clamping mechanism is used for fixing the cylindrical workpiece; and the polishing mechanism comprises at least one extensible or contractible umbrella-shaped connecting rod mechanism, the umbrella-shaped connecting rod mechanism comprises at least one extensible or contractible long connecting rod, and the far end of the long connecting rod is provided with at least one polishing head matched with the inner wall of the cylindrical workpiece for polishing. The automatic polishing device for the cylindrical inner wall can ensure the polishing quality, can adapt to workpieces of different specifications, realizes automatic polishing, and solves the problem that the polishing of the inner wall of the existing cylinder is difficult; the roller is adopted as a power source to drive the cylinder to rotate, so that workpiece damage caused when the cylinder is fixed in a clamping manner in a traditional mode can be avoided, meanwhile, the structure of the polishing device can be simplified, and the polishing mechanism is convenient to operate.
Description
Technical Field
The utility model belongs to the technical field of it is automatic, relate to an equipment of polishing, especially relate to an automatic grinding device of drum type inner wall.
Background
At present, due to the process requirements or the processing quality problems, the inner surface and the outer surface of a plurality of cylindrical products need to be polished during manufacturing. For example, some metal cylinders have burrs due to processing, and the cylinders need to be ground; for large parts, the barrel needs to be polished to meet the requirement of surface precision due to insufficient machining precision; for some non-metal cylinders, for the process reasons of injection molding and the like, a joint line and a surface are required to be polished sometimes to meet the requirement of roughness, and the surface is required to meet the requirements of subsequent painting and gluing.
The polishing process of the cylindrical product at the present stage is mostly finished manually, and the manual polishing of the cylindrical product can cause that partial areas can not be reached due to the complexity of the structure of the cylindrical product, so that the processing quality can not be ensured, and the scraps generated by polishing can harm the human body. Therefore, the polishing requirements of workpieces with different specifications can be met by using an automatic polishing mode, and the development trend of polishing of cylindrical products at the present stage is shown.
Some automatic grinding equipment exists in the market at present, but most of the automatic grinding equipment is special machine grinding equipment, can only satisfy the grinding requirement of one kind or the same kind of part, and has cambered surface or conical surface to most barrel-shaped products, and the current automatic grinding equipment can't be fine satisfy the grinding of this kind of product.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an automatic grinding device of drum type inner wall to the above-mentioned defect that current automatic equipment of polishing exists, can act on polishing of drum inner wall.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides an automatic grinding device of drum type inner wall, include:
the clamping mechanism is used for fixing the cylindrical workpiece; and
the polishing mechanism comprises at least one extensible or contractible umbrella-shaped connecting rod mechanism, the umbrella-shaped connecting rod mechanism comprises at least one extensible or contractible long connecting rod, and the far end of the long connecting rod is provided with at least one polishing head which is matched with the inner wall of the cylindrical workpiece for polishing.
Further, on the automatic grinding device of cylinder type inner wall on, fixture includes:
a fixed mount;
the two ends of the driving roller are erected on/on the fixing frame;
the driven rollers and the driving rollers are arranged correspondingly to form a clamping space for placing the cylindrical workpiece;
the telescopic rod of the first cylinder is connected with the driving roller and/or the driven roller and is used for clamping or loosening the cylindrical workpiece.
Furthermore, on the automatic polishing device for the cylindrical inner wall, the fixing frame is a workbench, a fixing frame body or consists of a plurality of plate bodies.
Further preferably, on the automatic polishing device for the cylindrical inner wall, the driving roller is in transmission connection with a driving unit, and the driving roller is controlled to rotate by the driving unit.
Further preferably, on the automatic grinding device for the cylindrical inner wall, the fixing frame at least comprises a left vertical plate and a right vertical plate, the left vertical plate and the right vertical plate are symmetrically arranged, and the left vertical plate and the right vertical plate are connected through at least one pair of driving rollers and at least one pair of driven rollers.
Further preferably, on the automatic polishing device for the cylindrical inner wall, the left vertical plate and the right vertical plate are both provided with a first air cylinder, and a telescopic rod of the first air cylinder is connected with the end part of the driving roller and/or the end part of the driven roller respectively.
Further, on the automatic grinding device of cylinder type inner wall on, fixture still includes:
the linear sliding rail is arranged on the fixing frame and is respectively positioned at two ends of the driving roller and/or the driven roller;
the roller fixing plate is correspondingly arranged on the sliding block of the linear sliding rail and is respectively connected with the corresponding first air cylinder and the end part of the driving roller and/or the driven roller.
Preferably, on the automatic polishing device for the cylindrical inner wall, the linear slide rail is connected with the driven roller through a roller fixing plate, and the driven roller is driven by the first cylinder to clamp the cylindrical workpiece on the driving roller.
Preferably, on the automatic polishing device for the cylindrical inner wall, the linear slide rail is connected with a driving roller through a roller fixing plate, and the driving roller is driven by the first cylinder to clamp the cylindrical workpiece on the driven roller.
Furthermore, on the automatic grinding device for the cylindrical inner wall, the driving roller, the driven roller and the cylindrical workpiece are horizontally arranged.
Preferably, on the automatic polishing device for the cylindrical inner wall, two driving rollers are arranged on two sides of the bottom of the cylindrical workpiece in a horizontal and parallel manner; the driven rollers are two and are horizontally and parallelly arranged on two sides of the top of the cylindrical workpiece.
Furthermore, on the automatic grinding device for the cylindrical inner wall, the driving roller, the driven roller and the cylindrical workpiece are vertically arranged.
Preferably, on the automatic polishing device for the cylindrical inner wall, two driving rollers are arranged on one side of the cylindrical workpiece vertically and parallelly; the driven rollers are two and are vertically and parallelly arranged on the other side of the cylindrical workpiece.
Furthermore, on the automatic grinding device for the cylindrical inner wall, the driving roller, the driven roller and the cylindrical workpiece are obliquely arranged.
Preferably, on the automatic polishing device for the cylindrical inner wall, two driving rollers are arranged on two sides of the bottom of the cylindrical workpiece in an inclined and parallel manner; the driven rollers are two and are obliquely and parallelly arranged on two sides of the top of the cylindrical workpiece.
Further, on the automatic grinding device of cylinder type inner wall on, umbrella-shaped link mechanism includes:
an optical axis;
the movable seat is arranged on the optical axis in a sliding manner;
the top fixing seat is fixedly arranged at one end of the optical axis;
one end of each long connecting rod is hinged with the corresponding moving seat;
one end of each short connecting rod is hinged to the middle of the corresponding long connecting rod, and the other end of each short connecting rod is hinged to the corresponding top fixing seat;
the polishing heads are arranged at the other end of the long connecting rod and are used for polishing the inner wall of the cylindrical workpiece;
and the telescopic rod of the second cylinder is connected with the moving seat and used for driving the moving seat to slide back and forth along the optical axis so as to expand or contract the long connecting rod and the short connecting rod.
Further preferably, on the automatic polishing device for the cylindrical inner wall, the movable seat is slidably sleeved on the optical axis and can slide back and forth along the length direction of the optical axis.
Further preferably, the automatic grinding device of cylinder type inner wall on, the guide way has been seted up along its length direction on the optical axis, the guide way is linear type, wave type or screw thread type, the hole that removes the seat is provided with inlays and locates the guide block in the guide way, the guide block in the guide way cooperatees and arranges for right the sliding mode that removes the seat carries on spacingly.
Further preferably, on the automatic grinding device for cylindrical inner wall, the umbrella-shaped link mechanism further comprises:
the tail fixing seat is fixed at the other end of the optical axis and is provided with the second cylinder;
and the fixed rod is arranged in parallel with the optical axis, one end of the fixed rod is connected with the top fixing seat, and the other end of the fixed rod is connected with the tail fixing seat.
Further, it is more preferred that the automatic grinding device of drum type inner wall on, the dead lever is two, is located respectively the both sides of optical axis, and all with the optical axis is parallel arrangement.
Further more preferably, the automatic grinding device of drum type inner wall on, the both ends of optical axis respectively with top fixing base and/or afterbody fixing base threaded connection, welding or buckle are connected.
Further preferably, the automatic polishing device for the cylindrical inner wall is provided with two ends of the fixed rod which are respectively in threaded connection, welded connection or buckled connection with the top fixed seat and/or the tail fixed seat.
Further preferably, on the automatic grinding device for cylindrical inner wall, the umbrella-shaped link mechanism further comprises:
at least one dust suction cover is arranged, and a dust suction port of the dust suction cover faces the polishing head;
the dust absorption fixing seat is fixed on the long connecting rod, and the dust absorption cover is correspondingly arranged on the dust absorption fixing seat.
Still more preferably, in the automatic polishing apparatus for a cylindrical inner wall, the umbrella link mechanism further includes:
and one end of the dust collection hose is connected with the dust collection cover, and the other end of the dust collection hose is connected with an external negative pressure source.
Further preferably, on the automatic polishing device for the cylindrical inner wall, at least two dust suction covers and at least two dust suction fixing seats are arranged at the far end of the long connecting rod in a one-to-one correspondence manner and are located at one side of the polishing head.
Further preferably, on the automatic polishing device for the cylindrical inner wall, at least one of the dust suction cover and the dust suction fixing seat is arranged on the top fixing seat and is positioned in the middle of the plurality of polishing heads.
Furthermore, on the automatic polishing device for the cylindrical inner wall, at least two umbrella-shaped connecting rod mechanisms are sequentially connected along the length direction of the optical axis.
Further preferably, on the automatic polishing device for the cylindrical inner wall, the top fixing seat or/and the tail fixing seat of one umbrella-shaped link mechanism is/are connected with the tail fixing seat or the top fixing seat of the other umbrella-shaped link mechanism, and the umbrella-shaped link mechanisms are sequentially connected end to end.
Further preferably, on the automatic polishing device for the cylindrical inner wall, two adjacent umbrella-shaped link mechanisms are connected by welding, bolts, buckles or hinges.
Further, on the automatic grinding device of cylinder type inner wall, still include:
the connecting piece mechanism comprises a mounting seat, an adjusting rod and a connecting flange which are connected in sequence;
the end part of the mounting seat is connected with a tail fixing seat on the polishing mechanism.
Further preferably, on the automatic polishing device for the cylindrical inner wall, the mounting seat is of a cylindrical structure, the fixing seat is arranged in the mounting seat, and the second cylinder is arranged in the mounting seat.
Further preferably, on the automatic polishing device for the cylindrical inner wall, the adjusting rod is a telescopic rod or a telescopic cylinder, and the length of the adjusting rod is adjustable.
Further, on the automatic grinding device of cylinder type inner wall, still include:
and the mechanical arm mechanism is detachably connected with the connecting piece mechanism and/or the grinding mechanism.
Further preferably, on the automatic polishing device for the cylindrical inner wall, the mechanical arm mechanism is detachably connected with the connecting flange of the connecting member mechanism.
Further preferably, on the automatic polishing device for the cylindrical inner wall, the mechanical arm mechanism is detachably connected with the tail fixing seat or the top fixing seat of the polishing mechanism.
Further preferably, on the automatic grinding device for the cylindrical inner wall, the mechanical arm mechanism is a three-axis robot, a four-axis robot, a five-axis robot or a six-axis robot.
The above technical scheme is adopted in the utility model, compared with the prior art, following technological effect has:
(1) the automatic polishing device for the cylindrical inner wall can ensure the polishing quality, can adapt to workpieces of different specifications, realizes automatic polishing, and solves the problem that the polishing of the inner wall of the existing cylinder is difficult;
(2) the roller is used as a power source to drive the cylinder to rotate, so that workpiece damage caused by clamping and fixing the cylinder in a traditional mode can be avoided, and meanwhile, the structure of the polishing device can be simplified, and the polishing mechanism can operate conveniently;
(3) the mode that the mechanical arm is used for carrying the polishing mechanism can be better adapted to various polishing environments, a multi-station polishing station can be arranged, the polishing station is switched quickly, the polishing efficiency can be improved, and meanwhile, the mechanical arm is high in flexibility degree, so that the simultaneous operation of workpieces of various specifications can be met;
(4) the connecting piece mechanism is added, different connecting pieces can be selected according to the sizes of different workpieces, and the polishing requirements of workpieces of various specifications can be met;
(5) the cylinder is used for jacking the umbrella-shaped connecting rod mechanism, so that the polishing head can be better attached to the inner wall of the cylinder, and particularly, the polishing head has better polishing effect on the inner wall of an arc-shaped or conical cylinder;
(6) the spherical polishing head can meet the requirements of attaching the inner wall of the barrel at various angles, and the polishing quality is ensured;
(7) the dust hood is arranged beside the polishing head, so that dust and fragments can be sucked and removed in the polishing process, the work of removing the fragments after polishing is simplified, and the pollution and explosion risk caused by the dust and the fragments can be avoided.
Drawings
Fig. 1 is a schematic view of the overall structure of an automatic polishing device for a cylindrical inner wall of the present invention;
FIG. 2 is a schematic diagram of a side view of a clamping mechanism of the automatic polishing device for cylindrical inner walls of the present invention;
FIG. 3 is a schematic view of a clamping mechanism of the automatic polishing device for cylindrical inner walls of the present invention;
FIG. 4 is a schematic view of a three-dimensional structure of a connecting member mechanism and a polishing mechanism in the automatic polishing device for cylindrical inner walls of the present invention;
FIG. 5 is a schematic view of the connecting member mechanism and the polishing mechanism of the automatic polishing device for cylindrical inner walls of the present invention;
fig. 6 is a left side view structural schematic diagram of the connecting member mechanism and the polishing mechanism in the automatic polishing device for the cylindrical inner wall of the present invention;
FIG. 7 is a schematic diagram of a right-side view structure of a connecting member mechanism and a polishing mechanism in the automatic polishing device for cylindrical inner walls of the present invention;
fig. 8 is a schematic diagram of a rear view structure of a connecting member mechanism and a polishing mechanism in the automatic polishing device for a cylindrical inner wall of the present invention;
fig. 9 is a first schematic structural view of a polishing mechanism in an automatic polishing device for a cylindrical inner wall according to the present invention in an expanded state;
fig. 10 is a second schematic structural view of the polishing mechanism in the automatic polishing device for cylindrical inner walls according to the present invention in an expanded state;
fig. 11 is a third schematic structural view of the polishing mechanism in the automatic polishing device for cylindrical inner walls according to the present invention in the expanded state;
fig. 12 is a fourth schematic structural view of the polishing mechanism in the automatic polishing device for cylindrical inner walls according to the present invention in an expanded state;
fig. 13 is a fifth schematic structural view of the polishing mechanism in the automatic polishing device for cylindrical inner walls of the present invention in an expanded state;
fig. 14 is a schematic view showing a first usage state of the automatic polishing device for cylindrical inner walls of the present invention;
fig. 15 is a schematic view of a second usage state of the automatic polishing device for cylindrical inner walls of the present invention;
fig. 16 is a third schematic view of the usage state of the automatic polishing device for cylindrical inner walls of the present invention;
fig. 17 is a fourth schematic view of the usage status of the automatic polishing device for cylindrical inner walls of the present invention;
fig. 18 is a schematic view of a usage state of the automatic polishing device for a cylindrical inner wall of the present invention, wherein the polishing device has two polishing mechanisms;
wherein the reference symbols are:
100-a clamping mechanism, 101-a left vertical plate, 102-a driving roller, 103-a driven roller, 104-a linear slide rail, 105-a roller fixing plate, 106-a first air cylinder and 107-a right vertical plate;
200-connecting piece mechanism, 201-mounting seat, 202-adjusting rod, 203-connecting flange;
300-polishing mechanism, 301-moving seat, 302-optical axis, 301-top fixed seat, 304-long connecting rod, 305-short connecting rod, 306-polishing head, 307-tail fixed seat, 308-fixed rod, 309-second cylinder, 310-first pin, 311-second pin, 312-third pin, 313-dust hood, 314-dust-absorbing fixed seat, 315-dust-absorbing hose, 316-fourth pin.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
The invention is further described with reference to the following drawings and specific examples, which are not intended to be limiting.
Example one
Referring to fig. 1, an automatic polishing device for cylindrical inner walls, which can ensure polishing quality and can be adapted to workpieces of different specifications, is provided, including: the clamping mechanism 100, the clamping mechanism 100 is used for fixing the cylindrical workpiece 400; and a grinding mechanism 300, wherein the grinding mechanism 300 comprises at least one extensible or contractible umbrella-shaped linkage mechanism, and at least one pair of grinding heads 306 which can be matched with the inner wall of the cylindrical workpiece 400 are arranged on the umbrella-shaped linkage mechanism. By adopting the automatic polishing device for the cylindrical inner wall, automatic polishing is realized, and the problem that the conventional cylindrical inner wall is difficult to polish is solved.
In the present embodiment, as shown in fig. 1, 2, and 3, the chucking mechanism 100 includes: a fixed mount; the two ends of the driving roller 102 are erected on the fixed frame; at least one pair of driven rollers 103, the driven rollers 103 and the driving rollers 102 are arranged correspondingly to form a clamping space for placing the cylindrical workpiece 400; the first air cylinder 106, the telescopic rod of the first air cylinder 106 is connected with the driving roller 102 and/or the driven roller 103 for clamping or loosening the cylindrical workpiece 400.
As shown in fig. 1 and 3, as an embodiment of this embodiment, the fixing frame is made of a conventional work table, a fixing frame body or a plurality of plate bodies, and is made of wood plates or welded by stainless steel pipes.
As shown in fig. 1 and fig. 3, as a preferred embodiment of this embodiment, the fixing frame at least includes a left vertical plate 101 and a right vertical plate 107, the left vertical plate 101 and the right vertical plate 107 are arranged in bilateral symmetry, and the left vertical plate 101 and the right vertical plate 107 are connected through at least one pair of driving rollers 102 and at least one pair of driven rollers 103. Specifically, two ends of the driving roller 102 and/or the driven roller 103 are erected on the left vertical plate 101 and the right vertical plate 107 respectively.
If necessary, an additional driving unit is provided for driving the driving roller 102 to rotate, and the driving roller 102 is in transmission connection with the driving unit (not shown in the figure), and the driving roller 102 is controlled to rotate by the driving unit. Preferably, the driving unit is a servo motor, and the servo motor is in transmission connection with a gear at the upper end of the driving roller 102 through a coupler or a chain. The roller is used as a power source to drive the cylindrical workpiece 400 to rotate, so that workpiece damage caused by clamping and fixing the cylindrical workpiece 400 in a traditional mode can be avoided, and meanwhile, the structure of the polishing device can be simplified, and the polishing mechanism can operate conveniently.
As a preferred embodiment of this embodiment, please refer to fig. 1, fig. 2 and fig. 3, the left vertical plate 101 and the right vertical plate 107 are both provided with a first air cylinder 106, and an expansion rod of the first air cylinder 106 is connected to the end of the driving roller 102 and/or the driven roller 103 respectively, for controlling the driving roller 102 and/or the driven roller 103 to move so as to clamp or release the cylindrical workpiece 400. And the arrangement direction of the first air cylinder 106 needs to be adjusted correspondingly according to the actual arrangement direction of the driving roller 102 and/or the driven roller 103 so as to meet the assembly requirement.
As a preferred embodiment of this embodiment, please continue to refer to fig. 1, fig. 2 and fig. 3, the linear guideway 104 is connected to the roller fixing plate 105 through the sliding block thereon, and then connected to the driven roller 103 through the roller fixing plate 105. Because the roller fixing plate 105 is connected with the telescopic rod of the first air cylinder 106, the driven roller 103 can be driven by the first air cylinder 106 to clamp the cylindrical workpiece 400 on the driving roller 102, so that the cylindrical workpiece 400 is fixed, and a stable working state is provided for the polishing operation of the polishing mechanism 300. When the polishing machine works, the driving roller 102 is controlled to rotate by the servo motor, the driving roller 102 drives the cylindrical workpiece 400 clamped between the driving roller 102 and the driven roller 103 to rotate, and therefore the polishing machine 300 in the cylindrical workpiece 400 is matched to polish the inner wall of the polishing machine 300.
In addition, as another preferred embodiment of this embodiment, please continue to refer to fig. 1, fig. 2 and fig. 3, the linear slide rail 104 is connected to the roller fixing plate 105 through the slide block thereon, and then connected to the active roller 102 through the roller fixing plate 105. Because the roller fixing plate 105 is connected with the telescopic rod of the first air cylinder 106, the driving roller 102 can be driven to clamp the cylindrical workpiece 400 on the driven roller 103 through the first air cylinder 106, so that the cylindrical workpiece 400 is fixed, and a stable working state is provided for the polishing operation of the polishing mechanism 300. When the polishing machine works, the driving roller 102 is controlled to rotate by the servo motor, the driving roller 102 drives the cylindrical workpiece 400 clamped between the driven roller 103 and the driving roller 102 to rotate, and therefore the polishing machine 300 in the cylindrical workpiece 400 is matched to polish the inner wall of the polishing machine 300.
As a preferred embodiment of the present invention, as shown in fig. 1, 2 and 3, the automatic polishing device for cylindrical inner wall can adopt a horizontal polishing method according to the structural shape of the cylindrical workpiece 400. Specifically, the driving roller 102 and the driven roller 103 and the cylindrical workpiece 400 are arranged horizontally. As one embodiment, two driving rollers 102 are horizontally and parallelly disposed at two sides of the lower portion of the fixed frame or the left vertical plate 101, the right vertical plate 107, and two corresponding driven rollers 103 are horizontally and parallelly disposed at two sides of the upper portion of the fixed frame or the left vertical plate 101, the right vertical plate 107. The cylindrical workpiece 400 is horizontally arranged under the clamping action of the driving roller 102 and the driven roller 103, and the grinding mechanism 300 horizontally extends into the cylindrical workpiece 400 under the action of the mechanical arm to carry out grinding operation.
As another preferred embodiment of the present invention, the cylindrical inner wall automatic polishing device can adopt a vertical polishing manner according to the structural shape of the cylindrical workpiece 400. Specifically, the driving roller 102 and the driven roller 103 and the cylindrical workpiece 400 are vertically arranged. As one embodiment, two active rollers 102 are arranged vertically and in parallel on one side of the cylindrical workpiece 400; two driven rollers 103 are vertically and parallel arranged on the other side of the cylindrical workpiece 400. The cylindrical workpiece 400 is vertically arranged under the clamping action of the driving roller 102 and the driven roller 103, and the polishing mechanism 300 vertically extends into the cylindrical workpiece 400 under the action of the mechanical arm to perform polishing operation.
As another preferred embodiment of the present invention, the automatic polishing device for cylindrical inner wall can adopt an inclined polishing method according to the structural shape of the cylindrical workpiece 400. Specifically, the driving roller 102 and the driven roller 103 and the cylindrical workpiece 400 are arranged obliquely. As one embodiment, two active rollers 102 are arranged in parallel and obliquely at two sides of the bottom of the cylindrical workpiece 400; two driven rollers 103 are obliquely and parallelly arranged on both sides of the top of the cylindrical workpiece 400. The cylindrical workpiece 400 is obliquely arranged under the clamping action of the driving roller 102 and the driven roller 103, the inclination angle is 10-85 degrees, preferably 30-55 degrees, and specifically, according to the structural shape and the processing process design of the cylindrical workpiece 400, the polishing mechanism 300 obliquely extends into the cylindrical workpiece 400 under the action of the mechanical arm to perform polishing operation.
As a preferred embodiment of the present invention, as shown in fig. 1, 2 and 3, the clamping mechanism 100 further includes: the roller fixing device comprises a linear slide rail 104 fixedly arranged on a fixed frame and a roller fixing plate 105 correspondingly arranged on the linear slide rail 104, wherein the linear slide rail 104 mainly plays a role in guiding.
Specifically, two linear slide rails 104 are respectively and correspondingly arranged on the left vertical plate 101 and the right vertical plate 107, and the linear slide rails 104 are respectively located at two ends of the driving roller 102 and/or the driven roller 103; and the roller fixing plate 105 is correspondingly arranged on the slide block of the linear slide rail 104 and is respectively connected with the end parts of the corresponding first air cylinder 106 and the driving roller 102 and/or the driven roller 103. The arrangement directions of the linear slide rails 104 and the roller fixing plates 105 are correspondingly adjusted according to the horizontal grinding, vertical grinding or inclined grinding mode, so as to meet different grinding requirements.
Example two
With continued reference to fig. 1, unlike the previous embodiment, the present embodiment provides an umbrella linkage mechanism particularly suitable for an automated cylindrical inner wall grinding device. The umbrella linkage mechanism includes at least one extendable or retractable long link 304, and the distal end of the long link 304 is provided with at least one sanding head 306 that mates with the inner wall of the cylindrical workpiece 400. By extending or contracting the long connecting rod 304, the polishing head 306 at the end of the long connecting rod 304 can be controlled to be close to or far away from the inner wall of the cylindrical workpiece 400, so as to polish the inner wall of the cylindrical workpiece 400.
As a preferred solution of this embodiment, please refer to fig. 4, 5, 6, 7 and 8, which illustrate that the umbrella-shaped linkage mechanism includes an optical axis 302, a movable base 301, a top fixed base 303, at least a pair of long links 304, at least a pair of short links 305 and at least a pair of polishing heads 306.
In this embodiment, please refer to fig. 4, 8, 9, 10 and 11, the optical axis 302 is a linear optical axis, and the umbrella-shaped link mechanism is arranged in a central symmetry manner with the optical axis 302 as a central axis, so as to provide a certain guiding function for the extension or contraction of the umbrella-shaped link mechanism.
In the present embodiment, please refer to fig. 4, 8, 9, 10 and 11, wherein the movable base 301 is slidably disposed on the optical axis 302; the movable base 301 is slidably sleeved on the optical axis 302 and can slide back and forth along the length direction of the optical axis 302.
As a preferable scheme of this embodiment, a guide groove (not shown in the figure) is formed in the optical axis 302 along the length direction thereof, the guide groove is linear, wavy or threaded, a guide block (not shown in the figure) embedded in the guide groove is disposed in an inner hole of the movable base 301, and the guide block is disposed in the guide groove in a matching manner and is used for limiting the sliding manner of the movable base 301. In the process of moving the umbrella-shaped connecting rod mechanism back and forth, certain circumferential motion is carried out along the guide groove, and the direct friction rate of the polishing head 306 relative to the inner wall of the cylindrical workpiece 400 is increased, so that the polishing efficiency is improved.
In the present embodiment, please refer to fig. 4, 8, 9, 10 and 11, the top fixing base 303 is fixedly disposed at one end of the optical axis 302, the top fixing base 303 is provided with a plurality of hinge bases disposed on the circumference of the optical axis 302, and the hinge bases are used for being hinged to the distal end of the short connecting rod 305 through a fourth pin 316. Similarly, the movable base 301 is also provided with a plurality of hinge bases on its periphery, and the hinge bases are hinged to the proximal end of the long link 304 via the first pin 310.
In the present embodiment, as shown in fig. 4, 8, 9, 10 and 11, at least two long links 304, such as three, four, six or eight long links, may be odd number or even number, and the long links 304 are symmetrically or uniformly arranged with the optical axis 302 as the central axis. One end of the long connecting rod 304 is hinged to the movable base 301 through a second pin 310, and the other end is hinged to the polishing head 306 through a third pin 312.
In the present embodiment, as shown in fig. 4, 8, 9, 10 and 11, at least two short links 305 are provided, the number of the short links 305 is the same as that of the short links 305, such as three, four, six, eight, or odd number, or even number, and the short links 305 are symmetrically or uniformly arranged with the optical axis 302 as a central axis. One end of the short connecting rod 305 is hinged with the middle part of the long connecting rod 304 through a second pin shaft 311, and the other end is hinged with the top fixed seat 303 through a fourth pin shaft 316;
in this embodiment, with continued reference to fig. 4, 8, 9, 10, and 11, the number of the polishing heads 306 is the same as the number of the long links 304 and the short links 305, and the polishing heads are arranged in a one-to-one correspondence. A sanding head 306 is provided at the distal end of the long link 304 for sanding the inner wall of the cylindrical workpiece 400.
In this embodiment, as shown in fig. 4, 8, 9, 10 and 11, the polishing head 306 is a spherical polishing head, which can meet the requirement of attaching to the inner wall of the barrel at various angles, and ensure the polishing quality.
As a preferable scheme of this embodiment, the polishing head 306 is a polishing head with a floating function, which is commercially available, and has a capability of floating in two directions, i.e., up and down, left and right, by using a sanding head and a deburring head, which is used for polishing, and this polishing head with a floating function is suitable for most workpiece surface treatment processes.
In this embodiment, as shown in fig. 4, 8, 9, 10 and 11, one second cylinder 309 is disposed on the tail fixing seat 307 through a bolt and can be hidden in the mounting seat 201, so as to avoid the influence of grinding debris on the second cylinder 309 and improve the operation stability of the second cylinder 309. The telescopic rod of the second cylinder 309 is connected to the movable base 301 for driving the movable base 301 to slide back and forth along the optical axis 302 to expand or contract the long connecting rod 304 and the short connecting rod 305, so that the polishing head 306 is expanded like an umbrella to polish the inner wall of the cylindrical workpiece 400. The second cylinder is adopted to lift the umbrella-shaped connecting rod mechanism, so that the polishing head can be better attached to the inner wall of the cylinder, and the polishing head has better polishing effect on the inner wall of the arc-shaped cylinder and the conical cylinder.
As a preferred embodiment of this embodiment, please continue to refer to fig. 9, fig. 10, fig. 11, fig. 12 and fig. 13, the umbrella link mechanism further includes a tail fixing seat 307 and at least one fixing rod 308. The tail fixing seat 307 is fixed at the other end of the optical axis 302 and is provided with a second cylinder 309, and the tail fixing seat 307 is arranged at the end of the mounting seat 201 and is hidden in the mounting seat 201 together with the second cylinder 309 thereon. The two fixing rods 308 are arranged in parallel to the optical axis 301. One end of the fixed rod 308 is connected with the top fixing seat 303, and the other end is connected with the tail fixing seat 307, so that the stability of the umbrella-shaped link mechanism is improved.
In addition, as an alternative technical scheme, dead lever 308 is the same with optical axis 302, all adopts sharp optical axis to the gliding slider (not shown in the figure) around establishing on dead lever 308 cover, this slider passes through the connecting rod and removes seat 301 fixed connection, plays certain guide effect simultaneously, has improved umbrella-type link mechanism's stability greatly, avoids at the in-process of polishing, and grinding mechanism 300 receives the defect that the exogenic action rocked.
As a preferable solution of this embodiment, two ends of the optical axis 301 are respectively connected with the top fixing base 303 and/or the tail fixing base 307 by a thread, a welding, or a snap. Two ends of the fixing rod 308 are respectively connected with the top fixing seat 303 and/or the tail fixing seat 307 in a threaded manner, a welding manner or a buckling manner.
EXAMPLE III
With continued reference to fig. 9, 10, 11, 12 and 13, unlike the first and second embodiments, to solve the problem that the waste generated by grinding may harm human body, the umbrella-shaped link mechanism further includes a dust hood 313, a dust suction fixing base 314 for mounting the dust hood 313, and a dust suction hose 315 for providing negative pressure suction force to the dust hood 313.
In the present embodiment, specifically, there is at least one dust suction hood 313, and the dust suction port thereof is disposed toward the sanding head 306; the dust suction fixing seat 314 is fixed on the long connecting rod 304, and a dust suction cover 313 is correspondingly arranged on the dust suction fixing seat. One end of the dust suction hose 315 is connected to the dust suction hood 313, and the other end is connected to an external negative pressure source (not shown).
As a preferable scheme of this embodiment, at least two dust suction hoods 313 and two dust suction holders 314 are provided at the distal end of the long link 304 in a one-to-one correspondence, or at the short link 305, and are located at a side position of the sanding head 306. Each dust hood 313 corresponds to one polishing head 306, and is mainly used for adsorbing dust and debris generated by the respective polishing heads 306.
As an alternative to this embodiment, at least one of the dust suction cover 313 and the dust suction holder 314 is disposed on the top holder 303 at a central position of the polishing heads 306. The dust hood 313 is disposed in the middle of the plurality of polishing heads 306 and is configured to absorb dust and debris generated by the plurality of polishing heads 306 around the periphery. In particular, the arrangement of the dust suction hood 313 can be specifically designed according to different actual grinding modes.
This embodiment is through setting up suction hood 313 by grinding head 306, can be in the in-process of polishing with dust, piece absorption, has both simplified and has clear away piece work after polishing, can avoid again because of pollution and the explosion risk that dust, piece caused.
Example four
Referring to fig. 18, unlike the first, second and third embodiments, this embodiment provides an automatic polishing device for a cylindrical inner wall having two umbrella-shaped link mechanisms, at least two of which are connected in sequence along the length direction of the optical axis 302. Because each umbrella-shaped connecting rod mechanism is an independent grinding unit and can independently run, the umbrella-shaped connecting rod mechanisms can be combined in any mode.
As a preferred technical solution of this embodiment, the umbrella-shaped link mechanisms are arranged in a forward direction, and as shown in fig. 18, the top fixing seat 303 of one umbrella-shaped link mechanism is connected with the tail fixing seat 307 of another umbrella-shaped link mechanism, and the umbrella-shaped link mechanisms are connected end to end in sequence.
As another preferred solution of this embodiment, the umbrella-shaped link mechanisms are arranged in opposite directions, not shown in the figure, the tail fixing seat 307 of one umbrella-shaped link mechanism is connected with the top fixing seat 303 of the other umbrella-shaped link mechanism, and the umbrella-shaped link mechanisms are connected end to end in sequence.
As another alternative preferred solution of this embodiment, two adjacent umbrella-shaped link mechanisms are arranged oppositely, not shown in the figure, and the tail fixing seat 307 of one umbrella-shaped link mechanism is connected with the tail fixing seat 307 of the other umbrella-shaped link mechanism.
As a preferable technical solution of this embodiment, two adjacent umbrella-shaped link mechanisms are connected by welding, bolting, snapping, or hinging. For the convenience of installation and maintenance, a bolt connection or a snap connection is preferably adopted. It is noted that the two umbrella-shaped link mechanisms connected in the manner of the hinge connection can be applied to polishing treatment of the curved portion of the cylindrical workpiece 400.
The automatic polishing device for the cylindrical inner wall with the combination of the umbrella-shaped connecting rod mechanisms is adopted, so that the polishing head can be better attached to the inner wall of the cylinder, and particularly, the polishing device has a better polishing effect on the inner wall of an arc-shaped or conical cylinder.
EXAMPLE five
With continuing reference to fig. 1, fig. 4, fig. 5 and fig. 8, different from the above embodiments, in the present embodiment, there is provided an automatic polishing device for a cylindrical inner wall having a connecting member mechanism 200, wherein the connecting member mechanism 200 includes a mounting base 201, an adjusting rod 202 and a connecting flange 203, which are connected in sequence; wherein, the end of the mounting seat 201 is connected with the tail fixing seat 307 on the grinding mechanism 300. By adopting the connecting piece mechanism 200, different connecting piece mechanisms 200 can be selected according to the sizes of different cylindrical workpieces 400, and the polishing requirements of workpieces with various specifications can be met.
As a preferred solution of this embodiment, the mounting seat 201 is a cylindrical structure, in which a fixing seat 307 is disposed, and the second cylinder 309 is disposed in the mounting seat 201. The adjusting rod 202 is a telescopic rod or a telescopic cylinder, and the length of the adjusting rod is adjustable, so that different lengths and sizes can be changed according to the size and specification of the workpiece.
EXAMPLE six
Different from the above embodiments, the automatic polishing device for the cylindrical inner wall further comprises an external mechanical arm mechanism, and the mechanical arm mechanism is detachably connected with the connecting piece mechanism 200 and/or the polishing mechanism 300.
As a preferred solution of this embodiment, the mechanical arm mechanism is detachably connected to the connecting flange 203 of the connecting member mechanism 200, preferably, by using a bolt connection or a snap connection.
As an alternative solution of this embodiment, the robot arm mechanism may be detachably connected to the tail fixing seat 307 of the polishing mechanism 300, or may be detachably connected to the polishing mechanism 300 or the top fixing seat 303 according to actual polishing requirements.
As a preferred solution of this embodiment, the mechanical arm mechanism is a three-axis robot, a four-axis robot, a five-axis robot, or a six-axis robot, or any other feasible mechanical arm.
The multiple environment of polishing of adaptation that this embodiment used the arm to carry grinding machanism 300's mode can be better can set up the multistation and polish the station, and it is quick that the station of polishing switches, can improve the efficiency of polishing, simultaneously, because the flexible degree of arm is high, can satisfy multiple specification work piece simultaneous operation.
With reference to fig. 1, 14, 15, 16 and 17, the present invention provides an automatic polishing device for a cylindrical inner wall, which has the following working principle:
controlling the first air cylinder 106 to retract, driving the driven roller 103 to move upwards, and placing the cylindrical workpiece 400 on the driving roller 102; then controlling the first air cylinder 106 to lift up, driving the roller fixing plate 105 to move downwards and the driven roller 103 to move downwards to press the cylindrical workpiece 400, and controlling the driving roller 102 to rotate so as to drive the cylindrical workpiece 400 to rotate between the driving roller 102 and the driven roller 103;
the connecting piece mechanism 200 is connected with the polishing mechanism 300, the connecting piece mechanism 200 is fixed on a flange of a mechanical arm, the mechanical arm carries the polishing mechanism 300 into the cylindrical workpiece 400, the retraction of the second air cylinder 309 is controlled, the umbrella-shaped connecting rod mechanism is compressed, and the outer edge of the umbrella-shaped connecting rod mechanism is smaller than the inner diameter of the cylindrical workpiece 400;
when the polishing mechanism 300 enters the cylindrical workpiece 400, the second air cylinder 309 is lifted to expand the umbrella-shaped connecting rod mechanism, and the polishing head 306 is tightly attached to the inner wall of the cylindrical workpiece 400;
the mechanical arm carries the polishing mechanism 300 to move forwards continuously, the polishing head 306 moves close to the inner wall of the cylindrical workpiece 400 under the jacking action of the second cylinder 309 of the cylinder, and the cylindrical workpiece 400 rotates to complete polishing operation of the inner wall of the cylinder under the rotating action of the driving roller 14.
The above detailed description of the embodiments of the present invention is only for exemplary purposes, and the present invention is not limited to the above described embodiments. Any equivalent modifications and substitutions to those skilled in the art are also within the scope of the present invention. Accordingly, variations and modifications in equivalents may be made without departing from the spirit and scope of the invention, which is intended to be covered by the following claims.
Claims (10)
1. The utility model provides an automatic grinding device of cylindrical inner wall which characterized in that includes:
the clamping mechanism (100) comprises at least one pair of driving rollers (102) and at least one pair of driven rollers (103), wherein the driven rollers (103) are arranged corresponding to the driving rollers (102) to form a clamping space for fixing the cylindrical workpiece (400); and
the polishing mechanism (300) comprises at least one extensible or contractible umbrella-shaped connecting rod mechanism, the umbrella-shaped connecting rod mechanism comprises at least one extensible or contractible long connecting rod (304), and the far end of the long connecting rod (304) is provided with at least one polishing head (306) which is matched with the inner wall of the cylindrical workpiece (400) for polishing.
2. The automated grinding device for cylindrical inner walls according to claim 1, wherein the clamping mechanism (100) comprises:
a fixed mount;
the two ends of the driving roller (102) are erected on the fixed frame;
at least one pair of driven rollers (103), wherein the driven rollers (103) are arranged corresponding to the driving rollers (102) to form a clamping space for placing the cylindrical workpiece (400);
the telescopic rod of the first air cylinder (106) is connected with the driving roller (102) and/or the driven roller (103) and is used for clamping or loosening the cylindrical workpiece (400).
3. The automated grinding device for cylindrical inner walls according to claim 2, wherein the clamping mechanism (100) further comprises:
the linear sliding rail (104) is arranged on the fixed frame and is respectively positioned at two ends of the driving roller (102) and/or the driven roller (103);
the roller fixing plate (105) is correspondingly arranged on the sliding block of the linear sliding rail (104), and is respectively connected with the corresponding first air cylinder (106) and the end part of the driving roller (102) and/or the driven roller (103).
4. The automated grinding device for cylindrical inner walls according to claim 2 or 3, characterized in that the driving roller (102) and the driven roller (103) and the cylindrical workpiece (400) are arranged horizontally, vertically or obliquely.
5. The automated cylindrical inner wall grinding device of claim 1, wherein the umbrella linkage comprises:
an optical axis (302);
the moving seat (301), the moving seat (301) is arranged on the optical axis (302) in a sliding mode;
the top fixing seat (303), the top fixing seat (303) is fixedly arranged at one end of the optical axis (302);
at least one pair of long connecting rods (304), wherein one end of each long connecting rod (304) is hinged with the movable base (301);
one end of the short connecting rod (305) is hinged with the middle part of the long connecting rod (304), and the other end of the short connecting rod (305) is hinged with the top fixed seat (303);
at least one pair of polishing heads (306), wherein the polishing heads (306) are arranged at the other end of the long connecting rod (304) and are used for polishing the inner wall of the cylindrical workpiece (400);
the telescopic rod of the second air cylinder (309) is connected with the moving seat (301) and used for driving the moving seat (301) to slide back and forth along the optical axis (302) so as to expand or contract the long connecting rod (304) and the short connecting rod (305).
6. The automated cylindrical inner wall grinding device of claim 5, wherein the umbrella linkage further comprises:
the tail fixing seat (307) is fixed at the other end of the optical axis (302), and the second cylinder (309) is arranged on the tail fixing seat (307);
and one end of the fixing rod (308) is connected with the top fixing seat (303), and the other end of the fixing rod (308) is connected with the tail fixing seat (307).
7. The automated cylindrical inner wall grinding device of claim 5, wherein the umbrella linkage further comprises:
at least one dust suction hood (313), wherein the dust suction hood (313) is arranged with a dust suction opening facing the polishing head (306);
the dust collection fixing seat (314) is fixed on the long connecting rod (304), and the dust collection cover (313) is correspondingly arranged on the dust collection fixing seat (314);
one end of the dust collection hose (315) is connected with the dust collection cover (313), and the other end of the dust collection hose (315) is connected with an external negative pressure source.
8. The automated grinding device for cylindrical inner walls according to claim 1, wherein at least two of the umbrella-shaped link mechanisms are connected in series along the length direction of the optical axis (302).
9. The automated grinding device for cylindrical inner walls according to claim 1, further comprising:
the connecting piece mechanism (200) comprises a mounting seat (201), an adjusting rod (202) and a connecting flange (203) which are sequentially connected;
the end part of the mounting seat (201) is connected with a tail fixing seat (307) on the grinding mechanism (300).
10. The automated grinding device for cylindrical inner walls according to claim 9, further comprising:
a robotic mechanism removably connected to the link mechanism (200) and/or the grinding mechanism (300).
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CN202120523249.6U CN214489926U (en) | 2021-03-12 | 2021-03-12 | Automatic grinding device of drum type inner wall |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117066985A (en) * | 2023-10-16 | 2023-11-17 | 溧阳市兴达机械有限公司 | Processing device for maintaining inner wall of metal roller |
CN118010547A (en) * | 2024-04-08 | 2024-05-10 | 成都万唐科技有限责任公司 | Workpiece contact surface wear resistance testing system |
-
2021
- 2021-03-12 CN CN202120523249.6U patent/CN214489926U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117066985A (en) * | 2023-10-16 | 2023-11-17 | 溧阳市兴达机械有限公司 | Processing device for maintaining inner wall of metal roller |
CN117066985B (en) * | 2023-10-16 | 2024-06-04 | 溧阳市兴达机械有限公司 | Processing device for maintaining inner wall of metal roller |
CN118010547A (en) * | 2024-04-08 | 2024-05-10 | 成都万唐科技有限责任公司 | Workpiece contact surface wear resistance testing system |
CN118010547B (en) * | 2024-04-08 | 2024-06-07 | 成都万唐科技有限责任公司 | Workpiece contact surface wear resistance testing system |
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