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CN214464810U - Eccentric assembly of pump head of diaphragm booster pump, pump head of diaphragm booster pump and water treatment device - Google Patents

Eccentric assembly of pump head of diaphragm booster pump, pump head of diaphragm booster pump and water treatment device Download PDF

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Publication number
CN214464810U
CN214464810U CN202023108421.6U CN202023108421U CN214464810U CN 214464810 U CN214464810 U CN 214464810U CN 202023108421 U CN202023108421 U CN 202023108421U CN 214464810 U CN214464810 U CN 214464810U
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China
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eccentric
diaphragm
pump
eccentric wheel
wheel
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CN202023108421.6U
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李国平
王娟
丘春辉
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Shenzhen Angel Drinking Water Equipment Co Ltd
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Shenzhen Angel Drinking Water Equipment Co Ltd
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Abstract

The application relates to an eccentric component of a pump head, the pump head of a diaphragm booster pump and a water processor. Eccentric subassembly include eccentric wheel and motor shaft, the eccentric wheel includes first eccentric wheel and second eccentric wheel, eccentric subassembly the eccentric wheel include first eccentric wheel and second eccentric wheel, first eccentric wheel with second eccentric wheel is eccentric opposite, eccentric subassembly be used for the pump head and the water treater of diaphragm booster pump, this application improves the flow of diaphragm booster pump, reduces vibrations and the noise of diaphragm booster pump during operation.

Description

Eccentric assembly of pump head of diaphragm booster pump, pump head of diaphragm booster pump and water treatment device
Technical Field
The application relates to the technical field of water treatment, in particular to an eccentric component of a pump head of a diaphragm booster pump, the pump head of the diaphragm booster pump and a water treater.
Background
At present, a commonly used diaphragm booster pump causes volume change through periodic movement of a diaphragm sheet, and drives a rubber valve to periodically close and open a water inlet and a water outlet on a valve seat, so as to realize boosting.
The motor of the diaphragm booster pump drives the eccentric wheel to rotate, the balance wheels can not rotate due to limitation, so that the three balance wheels can only produce axial reciprocating motion in sequence, the deformation area of the diaphragm can be subjected to synchronous axial expansion or compression motion by the axial reciprocating motion of the balance wheels, when the piston actuation area of the diaphragm moves towards the expansion direction, the water inlet one-way valve is opened, source water is sucked into the pressurized water cavity from the water inlet, when the deformation area of the diaphragm moves towards the compression direction, the water discharge one-way valve is opened, pressurized water is pressed out and enters the high-pressure water cavity from the water discharge port, and the pressurized water is discharged out of the pump through the water discharge port of the pump head cover to provide required high-pressure water.
The structure diagram of the prior diaphragm booster pump is shown in the attached figures 1-2, and the defects are as follows: the motor drives the eccentric wheel to rotate, the eccentric wheel applies axial force to the diaphragm, the eccentric wheel is unbalanced in stress and has periodic change, the rotation generates vertical vibration, the noise is not obvious below 800rpm at low rotating speed, but is very high at high rotating speed, particularly, the rotation of the motor drives the eccentric wheel, the eccentric wheel is axially eccentric 1mm with the rotating shaft of the motor and forms an angle of 2.4 degrees with the axial direction of the motor, and the vertical vibration generated by the rotation is not obvious below 800rpm at low rotating speed, but is very high at high rotating speed. The structure of the prior diaphragm pump is not suitable for being used as an RO pump with large flow (the rotating speed is already over 1300 rpm). The flow of current diaphragm pressure boost is less, will increase the flow, need improve motor speed or increase pump body volume, and vibrations and the noise problem that the improvement motor speed brought are more serious, and the volume increase can lead to the booster pump to be difficult to with current equipment cooperation installation.
In the water treatment process, the requirement on the flow is increasingly greater, and the structure of the existing diaphragm booster pump is not suitable for being used as a pump with large flow. To increase the flow of diaphragm booster pump, need improve motor speed or increase pump body volume, no matter improve motor speed or increase pump body volume, the vibrations and the noise problem of bringing can be very serious, and this is prior art's bottleneck, does not have effective solution at present.
For example, U.S. patent application No. US20070297926a1 entitled "multistage diaphragm pump" includes a pump body, a main shaft, a reciprocating drive mechanism controlled by the main shaft, and a drive shaft connected to the drive mechanism and disposed in a working chamber of the pump body, wherein: the driving shaft is provided with a plurality of disk type diaphragms which are connected in series front and back, the front side of each disk type diaphragm is fixedly provided with a piston with a sealing ring, a hydraulic medium is filled between the two disk type diaphragms, one piston is directly contacted with a material in a working cavity, and a suction check valve and a discharge check valve are arranged in the working cavity.
However, the multistage diaphragm pump is used for household water treatment equipment, has large volume, complex structure and high cost, and still cannot overcome the problems of vibration and noise under the condition of large water volume.
Also, as the patent application number GB2524863A, entitled "damping method for diaphragm booster pump", a damping unit for shortening the oscillating moment is provided between the pump head seat and the diaphragm, the damping unit for shortening the oscillating moment can reduce the moment of the piston actuating area on the balance, so as to reduce the noise of the diaphragm booster pump, the damping unit for shortening the oscillating moment can reduce the moment of the piston actuating area on the balance by shortening the moment arm of the piston actuating area on the balance, the damping unit for shortening the oscillating moment comprises a pump head seat actuation fixing portion and a diaphragm actuation fixing portion, wherein the pump head seat actuation fixing portion is disposed on the pump head seat, the diaphragm actuation fixing portion is disposed on the diaphragm, the pump head seat actuation fixing portion and the diaphragm actuation fixing portion are connected to each other to shorten the moment arm of the balance, thereby realizing the function of reducing the actuation amplitude of the piston actuation area.
The technical problem that this patent exists still is that the eccentric wheel exerts axial power to the diaphragm, leads to the eccentric wheel atress unbalanced, produces vibrations from top to bottom, and this is the technological bottleneck that traditional axial application of force can't overcome.
SUMMERY OF THE UTILITY MODEL
In order to overcome the technical problem that prior art exists, the application provides a pump head, diaphragm booster pump, water treatment ware and the working method of pump head of diaphragm booster pump, solves the big and little problem of flow of current diaphragm booster pump vibration noise.
The application provides an eccentric subassembly of pump head, its characterized in that, eccentric subassembly include eccentric wheel and motor shaft, the eccentric wheel includes first eccentric wheel and second eccentric wheel, eccentric subassembly the eccentric wheel include first eccentric wheel and second eccentric wheel, first eccentric wheel with second eccentric wheel eccentric phase is opposite.
According to an embodiment of the application, the first eccentric wheel and the second eccentric wheel respectively correspond to the first balance wheel and the second balance wheel to move in opposite directions.
According to an embodiment of the application, the first eccentric wheel and the second eccentric wheel are connected by the same motor shaft.
According to an embodiment of the present application, the motor shaft has a first cutting surface and a second cutting surface that is balanced and symmetrical to the first cutting surface.
According to an embodiment of the present application, the first and second cutting surfaces are shaped complementarily to the inner ring of the eccentric.
According to the embodiment of the application, bosses are respectively arranged on the outer walls of the first balance wheel and the second balance wheel, and the first bosses and the second bosses corresponding to the first balance wheel and the second balance wheel are arranged in a relative staggered mode.
According to an embodiment of the application, the first boss and the second boss are controlled by a first eccentric wheel and a second eccentric wheel respectively, and the movement directions are opposite.
According to an embodiment of the present application, the eccentric assembly is used for a pump head of a diaphragm booster pump.
The present application provides a water treatment apparatus using the pump head of the diaphragm booster pump.
The pump head of this application includes:
the piston chamber is provided with a pressurizing cavity on the inner wall;
a diaphragm enclosing the pressurization cavity;
the pressurizing cavity expands or compresses radially;
the eccentric wheel of the eccentric component drives the balance wheel of the balance wheel component to move reversely.
According to one embodiment of the present application, the eccentric of the eccentric assembly comprises a first eccentric and a second eccentric, the first eccentric and the second eccentric being eccentrically opposite.
According to one embodiment of the application, the balance wheel assembly includes a first balance wheel and a second balance wheel.
According to one embodiment of the application, the first and second eccentrics move in opposite directions with respect to the corresponding first and second wobblers, respectively.
According to one embodiment of the application, the first eccentric and the second eccentric are connected by the same motor shaft.
According to one embodiment of the application, two of the pressurizing cavities oppositely arranged by taking the center point of the piston chamber as a center form a pair, and the center lines of the pair of the pressurizing cavities are on the same diameter line of the piston chamber.
According to one embodiment of the application, at least 3 expansion or compression movements are performed in sequence on the pressurization cavity.
According to one embodiment of the present application, the pumping chamber completes one expansion and compression cycle for each rotation of the motor shaft.
According to one embodiment of the application, the balance wheel reciprocates radially, and the radial reciprocating motion of the balance wheel assembly drives the diaphragm to deform radially, so that the pressurizing cavity expands or compresses radially.
According to one embodiment of the application, the portion of the diaphragm in contact with the balance is a diaphragm deformation zone, and the diaphragm deformation zone deforms.
According to one embodiment of the application, the first balance wheel and the second balance wheel of any pair move away from the axle center of the motor shaft or close to the axle center at the same time, and the forces in the radial direction are mutually counteracted, and the resultant force is zero.
According to an embodiment of the application, when the thinner part of the first eccentric wheel rotates to the balance wheel linked with the first eccentric wheel, the balance wheel pushes the corresponding diaphragm deformation area to be at a position close to the center point of the piston chamber, and the volume of the pressurization cavity corresponding to the balance wheel is the largest; the eccentric position of the second eccentric wheel is opposite to that of the first eccentric wheel, when the thinner part of the second eccentric wheel rotates to the position of the balance wheel linked with the second eccentric wheel, the corresponding diaphragm deformation area is positioned at the position close to the center point of the piston chamber, and the volume of the pressurizing cavity is maximum.
According to one embodiment of the application, when the eccentric wheel rotates to the balance wheel linked with the eccentric wheel, the deformation area of the diaphragm corresponding to the balance wheel is positioned at the position far away from the center point of the piston chamber, and the volume of the pressurizing cavity is minimum; meanwhile, when the thicker part of the second eccentric wheel rotates to the position of the balance wheel linked with the second eccentric wheel, the corresponding diaphragm deformation area is positioned at the position far away from the center point of the piston chamber, and the volume of the pressurizing cavity is the minimum.
According to an embodiment of the application, the membrane sheet comprises at least one membrane sheet assembly, and a plurality of membrane sheet assemblies are assembled to form the membrane sheet.
According to one embodiment of the application, the piston chamber comprises at least one piston chamber assembly, a plurality of which are split to form the piston chamber.
According to one embodiment of the present application, the diaphragm assembly and the piston chamber assembly are identical or identical in shape.
According to one embodiment of the application, said diaphragm or said piston chamber is integral or assembled.
According to one embodiment of the present application, the motor shaft has a first cutting surface and a second cutting surface that is symmetrically balanced with respect to the first cutting surface.
According to one embodiment of the present application, the first cutting surface and the second cutting surface are shaped complementarily to the inner race of the eccentric.
According to one embodiment of the present application, when the diaphragm moves in the expansion direction, the water inlet check valve is opened, and the source water is sucked into the pressurizing chamber; when the diaphragm moves in the compression direction, the water outlet one-way valve is opened, and pressurized water is discharged.
The invention of the application is that a first eccentric wheel and a second eccentric wheel are arranged, the first eccentric wheel and the second eccentric wheel are connected through the same motor shaft, the first eccentric wheel and the second eccentric wheel are opposite in eccentricity, a first balance wheel and a second balance wheel which correspond to the first eccentric wheel and the second eccentric wheel respectively move in opposite directions, any pair of the first balance wheel and the second balance wheel simultaneously deviates from the axle center of the motor shaft or simultaneously moves close to the axle center, the radial stress is mutually counteracted, and the resultant force is zero.
This application still includes the diaphragm booster pump of the pump head that adopts this application diaphragm booster pump.
This application still includes the water treatment facilities who adopts the diaphragm booster pump of this application.
The application also includes the working method of the diaphragm booster pump head of the application, wherein the transmission unit drives the diaphragm deformation area to do radial expansion motion or compression motion, so as to radially expand or compress the booster cavity, when the diaphragm deformation area moves towards the expansion direction, the water inlet one-way valve is opened, and the source water is sucked into the booster cavity from the water inlet cavity through the water inlet; when the deformation area of the diaphragm moves towards the compression direction, the water outlet one-way valve is opened, pressurized water is pressed out, enters the water outlet cavity from the water outlet and is discharged from the water outlet cavity.
According to an embodiment of the application, the working method comprises the steps that a plurality of pressurizing cavities are arranged around the central point of the piston chamber in a centripetal opposite mode, two opposite pressurizing cavities form a pair, and the pressurizing cavities are driven by an eccentric assembly and are subjected to expansion or compression movement in sequence.
The application realizes technical breakthroughs in the field of household drinking water, fundamentally and thoroughly changes the force of a balance wheel of the traditional diaphragm booster pump in the axial direction applied to the diaphragm, thoroughly changes the axial deformation of the diaphragm into radial deformation, and realizes the driving of water flow through the radial deformation of the diaphragm; under the condition of increasing the rotating speed or the volume of the pump head body, the vibration and the noise are greatly reduced, and the problem of restricting the vibration and the noise of the large-flow diaphragm booster pump is solved revolutionarily.
Drawings
In order to more clearly illustrate the technical solutions of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for a person skilled in the art to obtain other drawings based on these drawings without exceeding the protection scope of the present application.
FIG. 1 is a schematic diagram of a prior art diaphragm booster pump;
FIG. 2 is an exploded view of a prior art diaphragm booster pump;
FIG. 3 is a schematic diagram of a diaphragm booster pump of the present application;
FIG. 4 is an exploded view of the diaphragm booster pump of the present application;
FIG. 5 is a schematic diagram of a pump head mount of the diaphragm booster pump of the present application;
FIG. 6 is a schematic view of a diaphragm sheet of a diaphragm booster pump of the present application;
FIG. 7 is a schematic diagram of a piston chamber of the diaphragm booster pump of the present application;
FIG. 8 is a schematic diagram of a balance wheel assembly of the diaphragm booster pump of the present application;
FIG. 9 is a schematic view of a drive unit of the diaphragm booster pump of the present application;
FIG. 10 is a schematic view of a water inlet seat of the diaphragm booster pump of the present application;
FIG. 11 is a schematic view of the water outlet base of the diaphragm booster pump of the present application;
FIG. 12 is a cross-sectional view of a membrane booster pump of the present application;
fig. 13 is a schematic structural view of the diaphragm booster pump of the present application.
Fig. 14 is a schematic structural view of a pump head of the diaphragm booster pump of the present application.
Figure 15 is a schematic view of a motor shaft of a diaphragm booster pump according to the present application.
The device comprises a diaphragm booster pump 100, source water 200, booster water 300, a water outlet seat 1, a pump head seat 2, a diaphragm 3, a water outlet one-way valve 4, a water inlet one-way valve 5, a piston chamber 6, a first eccentric wheel bearing 7, a first eccentric wheel 8, a first balance wheel 9, a second balance wheel 10, a second eccentric wheel 11, a second eccentric wheel bearing 12, a water inlet seat 13, a motor shaft 14 and a motor 15, wherein the diaphragm booster pump is connected with the pump head seat through a connecting rod;
the piston device comprises a first piston chamber 6a, a second piston chamber 6b, a third piston chamber 6c, a water outlet cavity 601, a pressurizing cavity 602, a water inlet cavity 603, a water outlet 604, a water inlet 605, a first cavity 606, a water inlet hole 1301 of a water inlet seat and a water inlet flow channel 1302.
Detailed Description
The technical solutions of the present application will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present application, and it is obvious that the described embodiments are some, not all, of the embodiments of the present application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
As shown in fig. 3 and 4, the present embodiment provides a pump head of a diaphragm booster pump, the pump head including: piston chamber 6, diaphragm 3, first 8 and second 11 eccentric wheels, first 9 and second 10 balance wheels, motor shaft 14.
Wherein the eccentric assembly comprises said motor shaft 14, said first eccentric 8 and said second eccentric 11.
The balance assembly includes a first balance and a second balance.
The utility model provides a diaphragm booster pump realizes the drive of rivers through the radial deformation of diaphragm 3, compares the current diaphragm booster pump with the volume, and the flow obviously promotes, and vibrations reduce simultaneously, and the noise reduces.
As shown in fig. 4 and 7, the piston chamber 6 is substantially hollow and annular or cylindrical in shape, and the piston chamber 6 includes one piston chamber assembly or a plurality of piston chamber assemblies, and the piston chamber 6 is formed by combining a plurality of piston chamber assemblies.
In an alternative, the piston chamber 6 includes a fan-shaped or circular arc-shaped first piston chamber 6a, a second piston chamber 6b and a third piston chamber 6c, the first piston chamber 6a, the second piston chamber 6b and the third piston chamber 6c are spliced to form the piston chamber 6, in an optional scheme, the arc degrees of the first piston chamber 6a, the second piston chamber 6b and the third piston chamber 6c are 120 degrees respectively, and a water outlet cavity 601, a pressure increasing cavity 602 and a water inlet cavity 603 are arranged on the inner wall of the piston chamber 6.
The water inlet chamber 603 is communicated with the pressurizing chamber 602 through a water inlet 605, and optionally, the water inlet chamber 603 is disposed below the pressurizing chamber 602. The pressurizing cavity 602 is communicated with the water outlet cavity 601 through the water outlet 604, and optionally, the water outlet cavity 601 is arranged above the pressurizing cavity 602.
As shown in fig. 10, the water inlet seat 13 is provided with a water inlet hole 1301 and a water inlet flow passage 1302 communicated with the water inlet cavity 603.
As shown in fig. 11, the outlet seat 1 is provided with an outlet hole 101, and the pump head seat 2 is provided with an outlet channel 201 for communicating the outlet cavity 601 with the outlet seat 1.
As shown in fig. 12, the source water enters the water inlet cavity 603 from the water inlet hole 1301 through the water inlet channel 1302, enters the pressurizing cavity 602 through the water inlet 605, and the water in the pressurizing cavity 602 enters the water outlet cavity 601 through the water outlet 604, then enters the water outlet base 1 through the water outlet channel 201, and finally is discharged from the water outlet hole 101.
The water inlet 605 is provided with a water inlet check valve 5, the water inlet check valve 5 only allows water to flow from the water inlet cavity 603 to the pressurizing cavity 602, and the water inlet check valve 5 can be an applicable valve such as a rubber valve.
The water outlet 604 is provided with a water outlet check valve 4, the water outlet check valve 4 only allows water to flow from the pressurizing cavity 602 to the water outlet cavity 601, and the water outlet check valve 4 can be selected from applicable valves such as a rubber valve.
As shown in fig. 4 and 6, the diaphragm 3 has a circular or cylindrical radial cross section and is disposed in the cavity of the piston chamber 6, the diaphragm 3 includes one diaphragm or a plurality of piston chamber components, and the plurality of diaphragm components enclose the piston chamber 6 to form the pressurizing cavity 602, in an optional scheme, the diaphragm 3 includes a fan-shaped or circular arc-shaped first diaphragm 3a, a second diaphragm 3b and a third diaphragm 3c, and the first diaphragm 3a, the second diaphragm 3b and the third diaphragm 3c are spliced to form the diaphragm 3. The diaphragm 3 is made of an elastic material, such as rubber, and is disposed in the cavity of the piston chamber 6.
The outer wall of the diaphragm 3 is tightly attached to the inner wall of the piston chamber 6 to form the water outlet cavity 601, the pressurizing cavity 602 and the water inlet cavity 603 in a closed manner, and the part of the diaphragm 3 closing the pressurizing cavity 602 swings in the radial direction as a deformation region to generate radial deformation, so that the capacity expansion or compression of the volume of the pressurizing cavity 602 can be realized.
The diaphragm assembly and the piston chamber assembly are the same or identical in shape.
The diaphragm 3 or the piston chamber 6 is integral or assembled.
As shown in fig. 4 and 9, the transmission unit is configured to drive the portion of the diaphragm 3 that closes the pressurizing cavity to swing along the radial direction of the pump head, and when the deformation region of the diaphragm 3 moves in the expansion direction, the water inlet check valve 4 is opened, so that source water enters through the water inlet hole 1301 of the water inlet seat 13, enters the water inlet cavity 603 through the water inlet channel 1302, and is sucked into the pressurizing cavity 602 by the water inlet 605 under pressure; when the deformation area of the diaphragm 3 moves in the compression direction, the outlet check valve 4 is opened, and the pressurized water in the pressurizing cavity 602 is pressed into the outlet cavity 601 through the outlet 604, enters the outlet seat 1 through the outlet flow channel 201, and is discharged through the outlet hole 101.
The pump head of the diaphragm booster pump of this embodiment realizes the drive to rivers through the radial deformation of diaphragm 3. Compare with traditional diaphragm booster pump, this application is under the unchangeable condition of pump body volume and motor speed, diaphragm 3's radial deformation can effectively increase diaphragm deformation area, increases the volume variable in pressure boost chamber to improve diaphragm booster pump's flow.
As shown in fig. 4 and 7, in this embodiment, the number of the pressurizing cavities 602 on the piston chamber 6 is plural, preferably 6 or 10, the plurality of the pressurizing cavities are oppositely arranged in 3 pairs, 5 pairs or more around the center point of the piston chamber, a plurality of the pressurizing cavities 602 are provided in order to meet the requirement of increasing the flow rate of the diaphragm booster pump, the operation efficiency of the diaphragm booster pump can be improved, and, in the present embodiment, a plurality of the booster cavities 602 are arranged oppositely along the inner wall of the piston chamber, i.e. a plurality of said pumping chambers 602 are arranged in pairs opposite to each other around said piston chamber centre point, in plan view, the centre line of one of the pumping chambers and the centre line of the other pumping chamber arranged opposite thereto lie on the same diameter line of the piston chamber 6, which, in the present embodiment, the number of the pressurizing cavities 602 is 3 to 6, and the number of the pressurizing cavities 602 can be adjusted by a person skilled in the art according to requirements.
According to an optional technical scheme of this embodiment, two opposite pressurizing cavities form a pair, and the pressurizing cavities are driven by the transmission unit to be sequentially expanded or compressed.
According to an optional technical scheme of this embodiment, the drive unit of the pump head of this application diaphragm booster pump includes: pump cup base 2, first balance 9, second balance 10, first eccentric bearing 7, first eccentric 8, second eccentric bearing 12, second eccentric 11 and 14.
The transmission unit is connected with the diaphragm 3 and drives the part of the closed pressurization cavity of the diaphragm 3 to swing along the radial direction.
As shown in fig. 5, the pump head base 2 is disposed in the second cavity 301 of the diaphragm 3. The side wall of the lower part of the pump head seat 2 is provided with a swinging wheel hole 202, the swinging wheel hole 202 is communicated with the third cavity 206, and the upper part of the pump head seat 2 is provided with the water outlet channel 201 communicated with the water outlet cavity 601 and the water outlet seat 1.
Optionally, the pump head seat 2 is provided with an upper water outlet structure 205 and a bracket 203, the bracket 203 is a frame-shaped structure provided with the swinging wheel hole 202, and the seat body 204 is provided with a water inlet seat groove and is connected with the water inlet seat 13 through a suitable connection manner such as a thread.
As shown in fig. 8 and 13, the first balance 9 and the second balance 10 are disposed in the third cavity 206 of the pump head base 2, the interiors of the first balance 9 and the second balance 10 are bearing holes, a first boss 901 and a second boss 1001 are respectively disposed on the outer walls of the first balance 9 and the second balance 10, the first boss 901 is I-shaped, L-shaped, n-shaped, M-shaped, or the like, the second boss 1001 is I-shaped, L-shaped, u-shaped, W-shaped, or the like, the first boss 901 and the second boss 1001 are the same or different in shape, the first boss 901 and the second boss 1001 are relatively disposed as a set to form a whole, the first boss 901 and the second boss 1001 are respectively controlled by a first eccentric wheel and a second eccentric wheel, and the directions of movement are opposite.
The first boss 901 and the second boss 1001 can radially swing to pass through the wobble wheel hole 202 of the pump head base 2. The first boss 901 and the first boss 1001 are connected to the diaphragm 3. When the first balance wheel 9 and the second balance wheel 10 swing in the radial direction, the diaphragm 3 is driven to swing in the radial direction by the first boss 901 and the second boss 1001, so that the expansion or compression of the pressurizing cavity is realized.
The number of the first bosses 901 and the second bosses 1001 is the same as that of the pressure increasing cavities 602, each of the first bosses 901 and the second bosses 1001 corresponds to one pressure increasing cavity 602, and in this embodiment, the number of the bosses is 6.
As shown in fig. 4, a first eccentric bearing 7 and a second eccentric bearing 12 are provided in the bearing holes of the first balance 9 and the second balance 10, and outer races of the first eccentric bearing 7 and the second eccentric bearing 12 respectively abut against inner walls of the first balance 9 and the second balance 11. In this embodiment, the first eccentric bearing 7 and the second eccentric bearing 12 are applicable components such as ball bearings, and further, outer races of the first eccentric bearing 7 and the second eccentric bearing 12 are respectively in interference fit with inner walls of the first balance 9 and the second balance 10.
The first eccentric wheel 8 and the second eccentric wheel 11 are disposed in inner holes of the first eccentric wheel bearing 7 and the second eccentric wheel bearing 12, the eccentric directions of the first eccentric wheel 8 and the second eccentric wheel 11 are opposite, that is, the thick part of the first eccentric wheel 8 corresponds to the thin part of the second eccentric wheel 11, and when the motor shaft 14 rotates, the movement directions of the first balance wheel 9 and the second balance wheel 10 controlled by the first eccentric wheel 8 and the second eccentric wheel 11 are opposite.
As shown in fig. 15, the conventional motor shaft is extended, and the eccentric rotation is realized by the opposite eccentric design of a concentric shaft and upper and lower eccentric wheels, so as to drive the corresponding balance wheels to move in opposite directions. The traditional D-shaped rotating shaft is provided with a cutting surface which is used for clamping and fixing the inner side of the eccentric wheel, the scheme is that a second cutting surface which is balanced and symmetrical with the first cutting surface is arranged, the shape of the cutting surface is complementary with the shape of the inner ring of the eccentric wheel, and meanwhile, the dynamic balance of the rotating shaft is ensured,
when the motor shaft 14 rotates, the first eccentric wheel 8 and the second eccentric wheel 11 rotate along with the motor shaft 14, the first balance wheel 9 and the second balance wheel 10 cannot rotate and can only swing in the radial direction because of being limited by the balance wheel hole 202 of the pump head seat 2, and the radial swing of the first balance wheel 9 and the second balance wheel 10 drives the diaphragm 3 to realize reciprocating expansion or compression.
Bosses which are uniformly distributed along the circumference are respectively arranged on the first balance wheel 9 and the second balance wheel 10, and the bosses on the first balance wheel 9 and the bosses on the second balance wheel 10 are staggered at intervals, so that the bosses 901 and the bosses 1001 are staggered in pairs in opposite directions, namely the center lines of the bosses 901 and the bosses 1001 are located on the same diameter line of the piston chamber in a plan view.
The first eccentric wheel 8 and the second eccentric wheel 11 share the same motor shaft 14, and the eccentric directions of the first eccentric wheel 8 and the second eccentric wheel 11 are opposite.
Since the eccentric direction of the first eccentric wheel 8 is opposite to the eccentric direction of the second eccentric wheel 11, when the motor shaft 14 rotates, the first balance wheel 9 and the second balance wheel 10 oscillate in opposite directions along the radial direction at any time, so as to drive the two oppositely arranged pressurizing cavities to synchronously expand or compress in a reciprocating manner along the radial direction.
After the motor shaft 14 rotates for one circle, the diaphragm deformation area returns to the initial position again, namely the volume of the pressurizing cavity is maximum, and the process is the expansion of the pressurizing cavity;
therefore, the pressurizing cavity completes one expansion and compression cycle every time the motor shaft 14 rotates one circle;
in addition, 2 pairs of pressurizing cavities have the same reason, and 3 pairs of pressurizing cavities respectively complete one expansion and compression cycle when the motor shaft 14 rotates for one circle.
The swing amplitudes of the first balance wheel 9 and the second balance wheel 10 are determined by the eccentric distance of the first eccentric wheel 8 and the second eccentric wheel 11, and can be changed along with the volume of the pump; the oscillating speeds of the first balance wheel and the second balance wheel are determined by a motor shaft, and the first balance wheel 9 and the second balance wheel 10 complete one reciprocating motion every time the motor shaft 14 rotates for one circle.
In this embodiment, through the cooperation of the transmission unit, the piston chamber 6 and the diaphragm 3, the pressurizing cavities are arranged in an opposite manner around the center point of the piston chamber, 2 pressurizing cavities 602 arranged in an opposite manner form 1 pair, for example, 6 pressurizing cavities 602 are divided into 3 pairs in opposite manner, and the pressurizing cavities 602 are sequentially subjected to expansion or compression movement through the driving of the motor shaft 14, the first eccentric wheel 8 and the second eccentric wheel 11. The centripetal opposite arrangement structure ensures that the radial resultant force of the motor shaft 14 during working is zero, and achieves the purposes of reducing the vibration of the diaphragm booster pump and reducing the noise.
As shown in fig. 15, the motor shaft 14 of the present application is a balanced and symmetrical structure, and the first cutting surface 1401 and the second cutting surface 1402 are symmetrically disposed on two sides of the motor shaft 14, so that the problem of unbalanced weight distribution of the conventional D-shaped motor shaft is avoided, and the vibration of the diaphragm booster pump is further reduced.
As shown in fig. 4 and 14, the first balance 9 and the second balance 10 drive the deformation region of the diaphragm 3 to perform reciprocating expansion or compression movement in the radial direction, so as to achieve radial expansion or compression of the pressurization cavity 602. When the deformation area of the diaphragm 3 moves towards the expansion direction, the water inlet check valve 5 is opened, and source water enters the water inlet cavity 603 from the water inlet hole 1301 through the water inlet runner 1302 and then is sucked into the pressurizing cavity 602 through the water inlet 605; when the deformation area of the diaphragm 3 moves towards the compression direction, the outlet check valve 4 is opened, pressurized water is pressed out, enters the outlet cavity 601 from the outlet 604, enters the inlet and outlet seat 1 through the outlet flow channel 201, and finally is discharged out of the pump through the outlet hole 101, so as to provide required high-pressure water.
The first balance wheel and the second balance wheel drive each pair of oppositely arranged pressurizing cavities to expand or compress simultaneously, so that the radial resultant force of the motor shaft 14 during working is zero, and the vibration of the diaphragm pressurizing pump is reduced.
As shown in fig. 4 and 14, the method for operating the pump head of the diaphragm booster pump includes: the transmission unit drives the diaphragm deformation area to radially reciprocate for expansion or compression so as to radially expand or compress the pressurizing cavity, when the diaphragm deformation area moves towards the expansion direction, the water inlet one-way valve is opened, and source water is sucked into the pressurizing cavity from the water inlet cavity through the water inlet; when the deformation area of the diaphragm moves towards the compression direction, the water outlet one-way valve is opened, pressurized water is pressed out, enters the water outlet cavity from the water outlet and is discharged from the water outlet cavity.
According to an optional technical scheme of the application, the method comprises the following steps: the eccentric wheel is driven by the driving unit, the plurality of pressurizing cavities are arranged in an centripetal opposite mode around the central point of the piston chamber, the pressurizing cavities are opposite to each other, and the pressurizing cavities are formed into a pair and are driven by the eccentric wheel to expand or compress in sequence.
According to an optional technical scheme of the application, the method comprises the following steps: the balance wheel is divided into two balance wheels, the first balance wheel and the second balance wheel enable the swinging directions of the two balance wheels to be opposite through the action of the eccentric wheels, and the radial resultant force of the motor shaft is zero.
This application still includes the diaphragm booster pump that has adopted the pump head of this application diaphragm booster pump.
The application also includes a water treatment device adopting the diaphragm booster pump and the pump head and equipment comprising the water treatment device, such as a water purifier, a water purification machine, a filter, a coffee machine and the like.
The embodiments of the present application are described in detail above. The principle and the implementation of the present application are explained herein by applying specific examples, and the above description of the embodiments is only used to help understand the technical solutions and the core ideas of the present application. Therefore, the person skilled in the art should, according to the idea of the present application, change or modify the embodiments and applications of the present application based on the scope of protection of the present application. In view of the above, the description should not be taken as limiting the application.

Claims (9)

1. An eccentric assembly of a pump head, said eccentric assembly comprising an eccentric and a motor shaft, said eccentric comprising a first eccentric and a second eccentric, said eccentric of said eccentric assembly comprising a first eccentric and a second eccentric, said first eccentric and said second eccentric being eccentrically opposite.
2. The eccentric assembly of claim 1, wherein the first eccentric wheel and the second eccentric wheel move in opposite directions with respect to the first wobbler and the second wobbler, respectively.
3. The eccentric assembly according to claim 1, characterized in that the first eccentric and the second eccentric are connected by the same motor shaft.
4. The eccentric assembly of claim 1, wherein the motor shaft has a first cutting surface and a second cutting surface that is balanced and symmetrical to the first cutting surface.
5. The eccentric assembly of claim 4, wherein the first and second cutting surfaces are shaped complementary to an inner race of the eccentric.
6. The eccentric assembly of claim 2, wherein the outer walls of the first and second balances are provided with respective bosses, and the first and second balances are arranged in a staggered manner with respect to the corresponding bosses.
7. The eccentric assembly of claim 6, wherein the first boss and the second boss are controlled by a first eccentric and a second eccentric, respectively, with opposite directions of movement.
8. A pump head of a diaphragm booster pump, comprising the eccentric assembly of claim 1.
9. A water treatment apparatus, characterized in that the pump head of the diaphragm pressurizing pump according to claim 8 is used.
CN202023108421.6U 2020-12-21 2020-12-21 Eccentric assembly of pump head of diaphragm booster pump, pump head of diaphragm booster pump and water treatment device Active CN214464810U (en)

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Application Number Priority Date Filing Date Title
CN202023108421.6U CN214464810U (en) 2020-12-21 2020-12-21 Eccentric assembly of pump head of diaphragm booster pump, pump head of diaphragm booster pump and water treatment device

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CN214464810U true CN214464810U (en) 2021-10-22

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