CN214454924U - Double-tray automatic sorting and recombining system - Google Patents
Double-tray automatic sorting and recombining system Download PDFInfo
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- CN214454924U CN214454924U CN202120261004.0U CN202120261004U CN214454924U CN 214454924 U CN214454924 U CN 214454924U CN 202120261004 U CN202120261004 U CN 202120261004U CN 214454924 U CN214454924 U CN 214454924U
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Abstract
The utility model discloses a double-tray automatic sorting and recombining system, wherein a rejecting station is positioned between a first stand column and a second stand column, a cylinder is transversely arranged on a cross beam, the first stand column is provided with an upper layer sensor and a lower layer sensor, a push rod of the cylinder is connected with a pushing mechanism which is contacted with one side of an upper layer tray, the middle part of the cross beam is provided with a grabbing mechanism, and the pushing mechanism and the grabbing mechanism are in sliding connection with the cross beam along a guide rail; the tray of lower floor gets into the automatic sign indicating number in low reaches and distinguishes between second, third stand for piling up the tray deposit area that holds the tray of upper tray, and cylinder and sensor link to each other with computer system control unit signal control, and this system connection automatic sign indicating number district and provide automatic sign indicating number district, and automatic identification rejects the upper strata or carries out upper and lower layer reorganization respectively, alleviates intensity of labour, avoids the incident.
Description
Technical Field
The utility model relates to a warehouse storage automatic sorting reorganization equipment field, especially a two tray automatic sorting reorganization system.
Background
In the conventional cigarette wrapping machine set of a tobacco enterprise, used cigarette material combinations are distributed to a position of a cigarette receiving and wrapping machine set through an AGV trolley after being placed in an elevated warehouse, so that production is guaranteed. The labor cost of the combined cigarette material matching is reduced due to cost reduction and efficiency improvement, and the matching is not carried out again. Because cigarette materials are not re-prepared any more, the materials are directly stacked on the elevated warehouse tray for warehousing and storage after being unloaded in a factory. When the partial trays are recovered and put in storage, double trays with overhead trays below and material manufacturer trays above appear.
In order to meet the process requirements and solve the double-tray phenomenon, an operator always unloads the trays of manufacturers in the double trays manually at present, time and labor are wasted, the efficiency is influenced, and the potential safety production hazard is large. In addition, the process flow of the existing equipment requires that the trays are returned to the warehouse one by one and need to be carried out one by one, and the trays are stored in an elevated warehouse for standby after being coiled by a disk coiling machine set.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a two tray automatic sorting reorganization system solves the manual work and unloads the manpower and the safe market problem of two trays, solves the technological demand of subsequent single tray code arrangement, storage respectively to different trays.
In order to realize above-mentioned technical purpose, the utility model provides a two tray automatic sorting system of reorganizing, it has and is M type support, the support includes first stand, second stand, third stand and crossbeam, and the tray transports orbital rejection station to be located between first stand, the second stand, wherein: a propulsion cylinder which is in drive control connection with a computer system control unit is transversely arranged on the cross beam, a photoelectric position sensor which is in signal control connection with the computer system control unit is longitudinally arranged on the inner side of the first upright post, and the photoelectric position sensor comprises a lower layer sensor and an upper layer sensor; a push rod of the propulsion cylinder is connected with a pushing mechanism, the pushing mechanism corresponds to the upper-layer tray in height, and the inner side of the pushing mechanism is abutted and contacted with the outer surface of one side of the upper-layer tray; the cross beam is transversely provided with a guide rail, the middle part of the cross beam is also provided with a grabbing mechanism, the grabbing mechanism is provided with a grabbing surface matched with the other side of the upper-layer tray, the pushing mechanism and the grabbing mechanism are transversely arranged on two sides of the upper-layer tray, and the pushing mechanism and the grabbing mechanism are respectively connected with the cross beam in a sliding manner along the guide rail; and the lower layer tray enters the automatic stacking area positioned at the downstream of the rejecting station along the tray conveying track, and the tray storage area for stacking and containing the upper layer tray is arranged between the second upright post and the third upright post.
The utility model discloses the system is located and rejects the station to provide rather than the tray deposit district and the automatic sign indicating number panel area that is connected, through automatic identification list, double-deck tray and snatch the upper tray, the tray of lower floor directly continues to get into the sign indicating number panel area, and the upper tray can get back to again and rejects the station as required and get into the sign indicating number panel area, perhaps as required, for example supplier's tray, directly enters into the tray and deposits the district and deposit the processing alone. The whole system is completed in a full-automatic mode without manual intervention, the labor intensity of workers is greatly reduced, and production safety accidents can be effectively avoided. The system can also reject the trays of the upper layer factories through program instructions, and only the normal code discs of the trays of the factories are reserved.
As a further improvement, the second upright post is provided with a lifting cylinder which is longitudinally arranged and is in drive control connection with the computer system control unit, and the tail end of the lifting cylinder is in abutting contact with the lower surface of the upper tray and jacks up the upper tray; the lower layer sensor corresponds to the height of the lower layer tray, and the upper layer sensor corresponds to the height of the upper layer tray.
As a further improvement, the push rod has a pre-push distance, a reorganizing push distance, and a rejecting push distance, and the rejecting push distance corresponds to the tray deposit zone.
As a further improvement, a stroke sensor matched with the pushing mechanism and the grabbing mechanism is mounted on the cross beam, and the stroke sensor is in signal control connection with the computer system control unit.
As a further improvement, the computer system control unit controls the push rod to reach the pre-pushing distance, the reorganizing pushing distance, and the rejecting pushing distance, and in the tray storage area, the computer system control unit controls the gripping mechanism to release the upper tray.
As a further improvement, a height detection photoelectric switch connected with the computer system control unit in a signal control mode is further arranged in the tray storage area, and the height detection photoelectric switch detects the stacking height of the upper tray in the tray storage area.
As a further improvement, the tail end of the lifting cylinder is provided with a roller, and the roller rotates around the axial direction along the transverse moving direction of the upper layer tray.
As a further improvement, when the pre-pushing distance is reached, the lifting cylinder lifts, and the pre-pushing distance is 150 mm, and the lifting distance is 50 mm.
As a further improvement, a tray set counter and a preset value corresponding to the stacking height of the upper tray in the tray storage area are arranged in the computer system control unit, and a tray set counting display and a buzzer which are connected with the computer system control unit are further arranged in the tray storage area.
As a further improvement, the photoelectric position sensor is an infrared height position sensing switch, the preset value is 6 layers, and the propulsion cylinder, the lifting cylinder and the grabbing mechanism are further in signal control connection with a manual control unit.
The system can automatically shift the trays of manufacturers above, automatically remove the trays of the manufacturers on the upper layer according to system instructions, or automatically place the trays on the tray track through the rear tray on the lower layer, enter the stacking area, and ensure that the normal stacking of the trays of the elevated warehouse returns to the warehouse. Can be quick, effectual judge two trays through this device, when judging for two trays, the utility model discloses can reject the top tray automatically, reduce the intensity of labour of artifical transport top tray, improve overhead storehouse tray and return storehouse job stabilization nature, smooth and easy nature and validity.
Drawings
FIG. 1 is a schematic view of the front view of the present invention;
FIG. 2 is a schematic top view of the present invention; and
fig. 3 is a schematic diagram of the control connection of the present invention.
Reference numerals: the tray conveying device comprises a tray conveying track 1, a support 2, a propelling cylinder 3, a push rod 4, a manual control unit 5, a computer system control unit 6, a photoelectric position sensor 7, a tray 8, a pushing mechanism 9, a grabbing mechanism 10, a guide rail 11, a lifting cylinder 12, a roller 13, a stroke sensor 14, an automatic stacking area 15, a tray storage area 16, a height detection photoelectric switch 17, a tray group counting display 18, a buzzer 19 and a tray group counter 20.
Detailed Description
As shown in fig. 1 to 3, the utility model provides a two tray automatic sorting system of reorganizing, it has and is M type support 2, support 2 includes first, two, three stands and crossbeam, and the tray transports the rejection station of track 1 to be located between first, two stands, wherein: the transverse beam is transversely provided with a propulsion cylinder 3 which is in driving control connection with a computer system control unit 6, the inner side of the first upright post is longitudinally provided with a photoelectric position sensor 7 which is in signal control connection with the computer system control unit 6, and the photoelectric position sensor 7 comprises a lower layer sensor and an upper layer sensor; the push rod 4 of the propulsion cylinder 3 is connected with a pushing mechanism 9, the pushing mechanism 9 corresponds to the upper-layer tray in height, and the inner side of the pushing mechanism 9 is abutted and contacted with the outer surface of one side of the upper-layer tray; a guide rail 11 is transversely arranged on the cross beam, a grabbing mechanism 10 is further arranged in the middle of the cross beam, the grabbing mechanism 10 is provided with a grabbing surface matched with the other side of the upper-layer tray, the pushing mechanism 9 and the grabbing mechanism 10 are transversely arranged on two sides of the upper-layer tray, and the pushing mechanism 9 and the grabbing mechanism 10 are respectively connected with the cross beam in a sliding mode along the guide rail 11; and the lower layer tray enters an automatic stacking area 15 positioned at the downstream of the rejecting station along the tray conveying track 1, and a tray storage area 16 for stacking and containing the upper layer tray is arranged between the second upright column and the third upright column.
The utility model discloses the system is located and rejects the station to provide the tray that is connected with it and deposit district 16 and automatic sign indicating number panel 15, through automatic identification list, double-deck tray and snatch the upper tray, the tray of lower floor directly continues to get into the sign indicating number panel, and the upper tray can get back to again and reject the station as required and get into the sign indicating number panel, perhaps as required, for example supplier's tray, directly enters into the tray and deposits the district and deposit the processing alone. The whole system is completed in a full-automatic mode without manual intervention, the labor intensity of workers is greatly reduced, and production safety accidents can be effectively avoided. The system can also reject the trays of the upper layer factories through program instructions, and only the normal code discs of the trays of the factories are reserved.
As a further improvement, the second upright post is provided with a lifting cylinder 12 which is longitudinally arranged and is in drive control connection with the computer system control unit 6, and the tail end of the lifting cylinder 12 is in abutting contact with the lower surface of the upper tray and jacks up the upper tray; the lower layer sensor corresponds to the height of the lower layer tray, and the upper layer sensor corresponds to the height of the upper layer tray.
As a further improvement, the pusher 4 has a pre-pushing distance, a reorganizing pushing distance, and a reject pushing distance, and the reject pushing distance corresponds to the tray deposit section 16.
As a further improvement, a stroke sensor 14 matched with the pushing mechanism 9 and the grabbing mechanism 10 is mounted on the cross beam, and the stroke sensor 14 is in signal control connection with the computer system control unit 6.
As a further improvement, the computer system control unit 6 controls the push rod 4 to reach the pre-push distance, the reorganization push distance, and the removal push distance, and at the tray storage area 16, the computer system control unit 6 controls the gripping mechanism 10 to release the upper tray.
As a further improvement, a height detecting photoelectric switch 17 connected to the computer system control unit 6 in signal control is further disposed in the tray storage area 16, and the height detecting photoelectric switch 17 detects the stacking height of the upper tray in the tray storage area 16.
As a further improvement, the end of the lifting cylinder 12 is provided with a roller 13, and the roller 13 rotates around the axial direction along the transverse moving direction of the upper layer tray.
As a further improvement, when the pre-pushing distance is reached, the lifting cylinder 12 lifts, and the pre-pushing distance is 150 mm, and the lifting distance is 50 mm.
As a further improvement, the computer system control unit 6 has a tray set counter 20 and a preset value corresponding to the stacking height of the upper tray in the tray storage area 16 inside, and a tray set counter display 18 and a buzzer 19 connected to the computer system control unit 6 are also arranged in the tray storage area 16.
As a further improvement, the photoelectric position sensor 7 is an infrared height position sensing switch, the preset value is 6 layers, and the propulsion cylinder 3, the lifting cylinder 12 and the grabbing mechanism 10 are further in signal control connection with the manual control unit 5.
The system can automatically shift the trays of manufacturers above, automatically remove the trays of the manufacturers on the upper layer according to system instructions, or automatically place the trays on the tray track through the rear tray on the lower layer, enter the stacking area, and ensure that the normal stacking of the trays of the elevated warehouse returns to the warehouse. Can be quick, effectual judge two trays through this device, when judging for two trays, the utility model discloses can reject the top tray automatically, reduce the intensity of labour of artifical transport top tray, improve overhead storehouse tray and return storehouse job stabilization nature, smooth and easy nature and validity.
The utility model provides a pair of two tray automatic sorting reorganization system mainly includes the support, is located the sliding guide of crossbeam, as the main cylinder that impels the cylinder, with the top pushing mechanism of the push rod linkage of cylinder and snatch the mechanism, can promote the gyro wheel, promote the gyro wheel cylinder, detect with the two trays of infrared ray and infrared ray tray location detection and control system constitute.
When the system executes a whole tray recovery and recombination program, namely when an upper tray and a lower tray are both recovered and recombined, the system detects that a double-layer tray appears at a position 4115 of a tray conveying track, the system shifts the upper tray through a pushing mechanism and a grabbing mechanism, only the single-layer tray of the lower layer is kept to pass, the lower tray leaves the position 4115 and firstly enters an automatic stacking area (number 4116) of the next station, and the lower tray is recovered through a tray stacking machine therein; then, the upper layer tray returns to the 4115 station again through system homing, then enters an automatic stacking tray area (number 4116) of the next station, the lower layer tray is recycled and recombined through the tray stacking machine, and finally the technological requirements that the upper layer tray and the lower layer tray are recycled one by one are met.
When the system executes a factory tray removing program, factory trays on the upper layer are removed and stacked additionally, trays on the lower layer enter a tray stacking machine to complete the recovery of trays on the lower layer, and different recovery modes of two types of trays are formed. When the rejecting program is executed, the system detects that double-layer trays appear in the serial number 4115 position of the tray conveying track, the system displaces the upper-layer trays through the pushing mechanism and the grabbing mechanism, only single-layer trays of the lower layer are kept to pass, the lower-layer trays leave the serial number 4115 position and firstly enter the tray stacking machine to complete the recycling of the lower-layer trays, the upper-layer trays are pushed to the tray storage area by the system, then are released and stacked in the tray storage area, and when the stacking number reaches a preset value, for example, 6 layers are carried away from the tray storage area by a manufacturer tray to be stacked. The whole system is completed in a full-automatic mode without manual intervention, the labor intensity of workers is greatly reduced, and production safety accidents can be effectively avoided. The system can also realize two sorting operations through program instructions, namely, upper and lower trays respectively enter the tray stacking machine, or upper tray rejection is executed, upper manufacturer trays are rejected, and only normal trays of the factory are reserved.
In a preferred embodiment, the steps of operating the system include:
1. the device is powered on and in a standby state.
2. The tray passing is detected under the infrared sensor, the double-layer tray is not detected by the upper detection probe, and the system is standby and does not act;
3. the infrared sensor detects that there is the tray to pass through, goes up test probe and detects two trays, carries out the tray and rejects the procedure, and the cylinder is retrieved push rod linkage jacking device and is moved the tray outward, moves 150 millimeters after outward, can promote the gyro wheel and upwards remove 50 millimeters under the cylinder effect, makes the separation of tray from top to bottom, and the main cylinder continues to retrieve, and upper tray leaves the tray track, and lower floor's tray is normal current, enters into next station 4116 tray sign indicating number and describes the district.
4.1, require to carry out the whole reorganization procedures of retrieving of tray if system program, wait that lower floor's tray removes 4116 positions after, infrared probe detects that the tray track is empty, and the cylinder resets and impels and arrives position on the tray track, and the liftable gyro wheel descends, snatchs the mechanism (if adopt pneumatic pawl) and releases, and upper tray places tray track 4115 position, along with conveying track entering 4116 tray sign indicating number board district, accomplishes upper tray letter sorting reorganization, system standby.
4.2, if the system program requires to execute the factory tray removing program, the air cylinder continues to recover, the upper layer tray completely leaves the 4115 area, reaches the storage area of the factory tray, the grabbing mechanism (such as a pneumatic pawl) releases the upper layer tray, and the upper layer tray is placed to the factory tray placing position and stacked layer by layer. When lower layer tray reachd 4116 position, infrared probe detected that the tray track is empty, and the cylinder impeld standby position, snatchs the mechanism and can promote the gyro wheel playback, and the system awaits the opportune moment.
In a preferred embodiment, when the number of the stacks of trays of the supplier factory is more than or equal to 6, the height detection photoelectric switch gives a prompt alarm, and the tray group is manually removed.
It is to be understood that the invention is not to be limited in scope by the non-limiting embodiments, which are illustrated as examples only. The essential protection sought herein is further defined in the scope provided by the independent claims, as well as in the claims dependent thereon.
Claims (10)
1. The utility model provides a two tray automatic sorting reorganization system, it has and is M type support, the support includes first stand, second stand, third stand and crossbeam, and the tray transports orbital rejection station to be located between first stand, the second stand, its characterized in that:
a propulsion cylinder which is in drive control connection with a computer system control unit is transversely arranged on the cross beam, a photoelectric position sensor which is in signal control connection with the computer system control unit is longitudinally arranged on the inner side of the first upright post, and the photoelectric position sensor comprises a lower layer sensor and an upper layer sensor;
a push rod of the propulsion cylinder is connected with a pushing mechanism, the pushing mechanism corresponds to the upper-layer tray in height, and the inner side of the pushing mechanism is abutted and contacted with the outer surface of one side of the upper-layer tray;
the cross beam is transversely provided with a guide rail, the middle part of the cross beam is also provided with a grabbing mechanism, the grabbing mechanism is provided with a grabbing surface matched with the other side of the upper-layer tray, the pushing mechanism and the grabbing mechanism are transversely arranged on two sides of the upper-layer tray, and the pushing mechanism and the grabbing mechanism are respectively connected with the cross beam in a sliding manner along the guide rail; and is
And the lower layer tray enters the automatic stacking area positioned on the downstream of the rejecting station along the tray conveying track, and the tray storage area for stacking and containing the upper layer tray is arranged between the second upright post and the third upright post.
2. The dual-tray automatic sorting and recombining system as claimed in claim 1, wherein: the second upright post is provided with a lifting cylinder which is longitudinally arranged and is in drive control connection with the computer system control unit, and the tail end of the lifting cylinder is in abutting contact with the lower surface of the upper tray and jacks up the upper tray; the lower layer sensor corresponds to the height of the lower layer tray, and the upper layer sensor corresponds to the height of the upper layer tray.
3. The dual-tray automatic sorting and recombining system as claimed in claim 2, wherein: the push rod is provided with a pre-pushing distance, a recombination pushing distance and a rejection pushing distance, and the rejection pushing distance corresponds to the tray storage area.
4. The dual-tray automatic sorting and recombining system as claimed in claim 3, wherein: and the cross beam is provided with a stroke sensor matched with the pushing mechanism and the grabbing mechanism, and the stroke sensor is in signal control connection with the computer system control unit.
5. The dual-tray automatic sorting and recombining system as claimed in claim 4, wherein: the computer system control unit controls the push rod to reach the pre-pushing distance, the recombination pushing distance and the rejection pushing distance, and controls the grabbing mechanism to release the upper tray in the tray storage area.
6. The dual-tray automatic sorting and recombining system as claimed in claim 5, wherein: and a height detection photoelectric switch connected with the computer system control unit in a signal control mode is further arranged in the tray storage area and used for detecting the stacking height of the upper tray in the tray storage area.
7. The dual-tray automatic sorting and reorganizing system of claim 6, wherein: the tail end of the lifting cylinder is provided with a roller, and the roller rotates around the axial direction along the transverse moving direction of the upper layer tray.
8. The dual-tray automatic sorting and reorganizing system of claim 7, wherein: and when the pre-pushing distance is reached, jacking the lifting cylinder, wherein the pre-pushing distance is 150 mm, and the jacking distance is 50 mm.
9. The dual-tray automatic sorting and reorganizing system of claim 8, wherein:
the computer system control unit is internally provided with a tray set counter and a preset value corresponding to the stacking height of the upper tray in the tray storage area, and the tray set counter display and the buzzer which are connected with the computer system control unit are also arranged in the tray storage area.
10. The dual-tray automatic sorting and reorganizing system of claim 9, wherein: the photoelectric position sensor is an infrared height position sensing switch, the preset value is 6 layers, and the propulsion cylinder, the lifting cylinder and the grabbing mechanism are further in signal control connection with a manual control unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120261004.0U CN214454924U (en) | 2021-01-29 | 2021-01-29 | Double-tray automatic sorting and recombining system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120261004.0U CN214454924U (en) | 2021-01-29 | 2021-01-29 | Double-tray automatic sorting and recombining system |
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| CN214454924U true CN214454924U (en) | 2021-10-22 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112938472A (en) * | 2021-01-29 | 2021-06-11 | 河南中烟工业有限责任公司 | Double-tray automatic sorting and recombining system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112938472A (en) * | 2021-01-29 | 2021-06-11 | 河南中烟工业有限责任公司 | Double-tray automatic sorting and recombining system |
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