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CN214281185U - A Novel Electromagnetic Linear Feeding Semi-active Suspension - Google Patents

A Novel Electromagnetic Linear Feeding Semi-active Suspension Download PDF

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Publication number
CN214281185U
CN214281185U CN202023012312.4U CN202023012312U CN214281185U CN 214281185 U CN214281185 U CN 214281185U CN 202023012312 U CN202023012312 U CN 202023012312U CN 214281185 U CN214281185 U CN 214281185U
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coil
permanent magnet
spring
magnet array
electromagnetic linear
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金浩
戴建国
夏晶晶
王程
蒋成
薛长健
殷斓
张思悦
彭尚潮
石家炀
刘崇
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Huaiyin Institute of Technology
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Huaiyin Institute of Technology
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Abstract

本实用新型涉及汽车悬架系统技术领域,公开了一种新型电磁直线馈能式半主动悬架,包括弹簧上座、弹簧下座以及设于两者之间的弹簧,弹簧上座下表面竖直固定有线圈骨架,线圈骨架内部中空,且其与减振器活塞工作缸同轴布置,线圈骨架上端与活塞杆固定,活塞杆滑动连接于活塞工作缸内,活塞工作缸外径小于线圈骨架内径,线圈骨架下端间隔设置有多道环槽,环槽内布置有线圈绕组;弹簧下座上表面设置固定有外磁轭,外磁轭内壁设有永磁体阵列,永磁体阵列内壁与线圈骨架外壁之间设有气隙;线圈骨架及外磁轭均贯穿于弹簧内。与现有技术相比,本实用新型结构稳定,传动效率高,馈能潜力大的电磁直线馈能悬架。

Figure 202023012312

The utility model relates to the technical field of automobile suspension systems, and discloses a novel electromagnetic linear energy-feeding type semi-active suspension, which comprises a spring upper seat, a spring lower seat and a spring arranged between the two. The lower surface of the spring upper seat is vertically fixed There is a coil skeleton, the interior of the coil skeleton is hollow, and it is arranged coaxially with the shock absorber piston working cylinder, the upper end of the coil skeleton is fixed with the piston rod, the piston rod is slidably connected in the piston working cylinder, and the outer diameter of the piston working cylinder is smaller than the inner diameter of the coil skeleton. The lower end of the coil frame is provided with a plurality of ring grooves at intervals, and the coil windings are arranged in the ring groove; the upper surface of the lower spring seat is fixed with an outer magnetic yoke, and the inner wall of the outer magnetic yoke is provided with a permanent magnet array, and the inner wall of the permanent magnet array and the outer wall of the coil frame are arranged. There is an air gap between them; the coil bobbin and the outer magnetic yoke all run through the spring. Compared with the prior art, the utility model has the advantages of stable structure, high transmission efficiency and large electromagnetic linear energy-feeding suspension.

Figure 202023012312

Description

Novel electromagnetism straight line is presented can semi-initiative suspension of formula
Technical Field
The utility model relates to an automotive suspension system technical field, concretely relates to novel electromagnetism straight line is presented can half initiative suspension of formula.
Background
With the advancement of the times and the more mature scientific and technological fields, a great deal of new ideas are put forward and applied to the reality. Nowadays, people have more and more demands on automobiles, the market scale of the automobiles is gradually enlarged, and the automobiles become one of important transportation tools for people to go out. In the traditional automobile driving process, energy generated by vibration of the automobile is consumed, and in order to improve energy recycling and improve the driving comfort of the automobile on the road surface, researchers provide an energy feedback suspension structure. The energy feedback suspension frame effectively reduces the vibration of the vehicle generated by the ground in the driving process through the damping of the energy feedback suspension frame, and meanwhile, the energy can be recovered in the vibration process, so that the utilization efficiency of energy is improved. The energy feedback shock absorber plays an important role in the electromagnetic linear energy feedback suspension, is a main energy feedback component of the energy feedback suspension, has a working principle different from that of a traditional shock absorber, and moves up and down through the inner core to obtain vibration energy. Regenerative suspension systems are still under investigation and have not been put into use in the automotive market, and various attempts have been made by many scholars. The traditional energy feedback suspension is unstable in structure, low in transmission efficiency and small in potential.
SUMMERY OF THE UTILITY MODEL
Utility model purpose: to the problem that exists among the prior art, the utility model provides a novel electromagnetism straight line is presented can half initiative suspension of formula, its stable in structure, and transmission efficiency is high, presents can the electromagnetism straight line that the potentiality is big and present can the suspension.
The technical scheme is as follows: the utility model provides a novel electromagnetism straight line energy feedback type semi-active suspension, including the spring upper seat, the spring lower seat and the spring between the spring upper seat and the spring lower seat, the vertical fixed coil skeleton of spring upper seat lower surface, coil skeleton inside cavity, and it and shock absorber piston working cylinder coaxial arrangement, coil skeleton upper end and piston rod fixed, the piston rod sliding connection in the piston working cylinder, the piston working cylinder external diameter is less than the coil skeleton internal diameter, coil skeleton lower extreme interval is provided with the multichannel annular, arrange coil winding in the annular; an outer yoke is fixedly arranged on the upper surface of the lower spring seat, a permanent magnet array is arranged on the inner wall of the outer yoke, and an air gap is formed between the inner wall of the permanent magnet array and the outer wall of the coil framework; the coil framework and the outer yoke penetrate through the spring.
Further, the permanent magnet array is in a Halbach array mode.
Further, the height of the permanent magnet array is H, and the height of the axially magnetized magnetic ring is H1The height of the radial magnetized magnetic ring is h2The axially magnetized magnetic rings and the radially magnetized magnetic rings form a pair of magnetic ring groups, and the permanent magnet array comprises NMagnetic fieldFor the magnetic ring group and 1 magnetic ring charged axially, the height of adjacent coil windings is h3The gap of the coil winding is h4The number of coil windings NThreadThe total height of the coil frame wound with the coil winding is HThreadThe following relationships among the parameters are required:
Hthread=(h3+h4)×NThread+h3
H=(h1+h2)×NMagnetic field+h1
Further, the height h of the axially magnetized magnetic ring1Radial magnetized magnetic ring height h2Height h of coil winding3Gap h of coil winding4The following requirements are met: h is1+h2=h3+h4
Further, the outer diameter of the permanent magnet array is D, and the outer diameter of the piston working cylinder is DCylinderThe radial thickness of the bobbin is dThreadRadial thickness of the permanent magnet array is dMagnetic fieldThe thickness of an air gap between the inner wall of the permanent magnet array and the outer wall of the coil framework is delta, and the delta needs to meet the following requirements: d/2- (D)Cylinder/2+dThread+dMagnetic field)。
Further, the permanent magnet array is fixed with the inner wall of the outer yoke through self magnetism or adhesive.
Furthermore, the cylinder opening of the piston working cylinder is flush with the end face of the upper end of the permanent magnet array.
Furthermore, lifting lugs are fixed on the upper surface of the upper spring seat and the lower surface of the lower spring seat.
Furthermore, a dust cover is arranged between the spring and the outer yoke, and a gap is arranged between the dust cover and the outer yoke.
Has the advantages that:
1. the utility model relates to a novel electromagnetism straight line is presented can device has good and presents can the effect, can reduce the waste of energy with the energy recuperation of automobile vibration.
2. The utility model discloses a present can suspension device arrange bumper shock absorber working cylinder (piston working cylinder) periphery in, need not to change the original size of bumper shock absorber and do not influence the working stroke of bumper shock absorber. The coil winding on the coil framework is driven to cut the magnetic induction line to move by utilizing the up-and-down movement of the piston rod, so that induced electromotive force is obtained to feed energy, and compared with other suspension energy feeding devices, the energy feeding mode is more direct, and the energy feeding efficiency is better.
3. The utility model relates to a novel electromagnetism straight line is presented can half initiative suspension of formula and has the active control function, can deal with different road conditions and make active control make the vehicle have better ride comfort.
4. The utility model relates to a novel electromagnetism straight line is presented can device compact structure, simple installation, can install and need not to change the suspension structure on traditional suspension, need not to occupy other spaces of vehicle, and the device cost is lower relatively, and later maintenance is simple.
Drawings
Fig. 1 is an appearance diagram of a novel electromagnetic linear energy-feedback type semi-active suspension structure related to the present invention;
fig. 2 is a cross-sectional view of the structure of the novel electromagnetic linear energy-feedback type semi-active suspension;
fig. 3 is a schematic diagram of relationship among various parameters in the novel electromagnetic linear energy feedback type semi-active suspension.
The device comprises an upper lifting lug 1, a spring upper seat 2, a spring 3, a coil skeleton 4, an outer yoke 5, a spring lower seat 6, a lower lifting lug 7, a piston rod 8, an air gap 9, a piston working cylinder 10, a permanent magnet array 11 and a coil winding 12.
Detailed Description
The present invention will be further described with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
The utility model discloses a novel Electromagnetic linear energy feedback type semi-active suspension which is arranged on a shock absorber working cylinder and comprises an upper spring seat 2, a lower spring seat 6 and a spring 3 arranged between the upper spring seat 2 and the lower spring seat 6, wherein two ends of the spring 3 are respectively fixed on the lower surface of the upper spring seat 2 and the upper surface of the lower spring seat 6, a coil framework 4 is vertically fixed on the lower surface of the upper spring seat 2, the coil framework 4 is hollow and has a cylindrical structure and is coaxially arranged with the shock absorber piston working cylinder 10, the upper end of the coil framework is fixed with a piston rod 8, the piston rod 8 is slidably connected in the piston working cylinder 10, the outer diameter of the piston working cylinder 10 is smaller than the inner diameter of the coil framework 4, the lower end of the coil framework 4 is provided with a plurality of annular grooves at intervals, and coil windings 12 are arranged in the annular grooves. An outer yoke 5 is fixedly arranged on the upper surface of the lower spring seat 6, a permanent magnet array 11 is arranged on the inner wall of the outer yoke 5, and an air gap 9 is arranged between the inner wall of the permanent magnet array 11 and the outer wall of the coil framework 4. The bobbin 4 and the outer yoke 5 are both penetrated in the spring 3, see fig. 1 and 2.
When the vehicle shakes, the suspension frame carries out simple harmonic linear motion to drive the coil framework 4 and the piston rod 8 to carry out synchronous motion, so that the permanent magnet array 11 fixedly connected with the piston working cylinder 10 moves relatively, and the coil winding 12 cuts the magnetic induction lines in the permanent magnet array 11 to feed energy.
When a vehicle runs on the road and is impacted by an uneven road surface, the vehicle body and the vehicle axle are gradually close to each other, the shock absorber starts to be compressed due to the extrusion of the outside to the shock absorber, meanwhile, the piston rod 8 moves up and down along with the compression of the shock absorber, the coil framework 4 fixedly connected with the piston rod 8 also moves along with the compression, the damping of the shock absorber is small, the spring 3 can effectively alleviate the impact caused by the road surface, and the vibration generated after the spring 3 is compressed is suppressed by the shock absorber. When the piston rod 8 moves, the permanent magnet array 11 with a certain distance from the piston rod performs cutting magnetic induction line movement, so that induced electromotive force is obtained, energy recovered by vibration is converted into electric energy to be stored in an energy feedback circuit, and the energy is recovered and reused.
In this embodiment, the permanent magnet array 11 is in a Halbach array mode. When the electromagnetic linear energy feedback suspension is designed and arranged, starting from the overall structure size and the motion requirement of the suspension, firstly, the motion stroke of a piston rod in the suspension needs to be considered, and the motion stroke range of a coil winding 12 in the electromagnetic linear energy feedback suspension is ensured to be larger than the motion stroke of a shock absorber piston rod 8 by taking the motion stroke as a basic design parameter. In the design process, in consideration of the particularity of the Halbach array mode, the relative positions and the respective sizes of the permanent magnet array 11, the coil framework 4 and the coil winding 12 also need to meet a certain relationship.
The height of the permanent magnet array is H, and the permanent magnet array is axially magnetizedThe height of the magnetic ring is h1The height of the radial magnetized magnetic ring is h2The axially magnetized magnetic ring and the radially magnetized magnetic ring form a pair of magnetic ring groups, and the permanent magnet array 11 comprises NMagnetic fieldFor the magnetic ring group and 1 magnetic ring charged axially, the height of adjacent coil windings is h3The gap of the coil winding is h4The number of coil windings NThreadThe total height of the coil winding 12 wound on the coil framework 4 is HThreadThe following relationships among the parameters are required:
Hthread=(h3+h4)×NThread+h3
H=(h1+h2)×NMagnetic field+h1
Height h of axially magnetized magnetic ring1Radial magnetized magnetic ring height h2Height h of the coil winding 123A gap h of the coil winding 124The following requirements are met: h is1+h2=h3+h4
The movement stroke Δ H of the coil winding 12 is: Δ H ═ H-HThread=(h1+h2)×(NMagnetic field-NThread)+(h1-h3)。
The outer diameter of the permanent magnet array 11 is D, and the outer diameter of the piston working cylinder 10 is DCylinderThe radial thickness of the bobbin 4 is dThreadThe radial thickness of the permanent magnet array 11 is dMagnetic fieldThe thickness of an air gap 9 between the inner wall of the permanent magnet array 11 and the outer wall of the coil framework 4 is delta, and the delta needs to meet the following requirements: d/2- (D)Cylinder/2+dThread+dMagnetic field). Wherein the diameter D of the piston cylinder 10 is limited by the inner diameter of the suspension spring 3CylinderCan be directly determined according to the type of the suspension, when D and DCylinderAfter determination, d is equivalent toThread+dMagnetic field+ δ is a constant value. The thickness delta of the air gap is an important parameter of the electromagnetic linear actuating device, the size of the air gap has important influence on the electromagnetic property of the device, and d can be designed in order to obtain better electromagnetic propertyThread、dMagnetic fieldAnd delta, carrying out optimization analysis on the three parameters so as to obtain the optimal parameter selection.
In this embodiment, the permanent magnet array 11 is fixed to the inner wall of the outer yoke 5 by its own magnetism or by an adhesive. The cylinder opening of the piston working cylinder 10 is flush with the upper end face of the permanent magnet array 11. Lifting lugs, namely an upper lifting lug 1 and a lower lifting lug 7, are fixed on the upper surface of the upper spring seat 2 and the lower surface of the lower spring seat 6 respectively. The upper lifting lug 1 and the lower lifting lug 7 are respectively used for being fixed on an automobile frame and an automobile hub shaft.
A dust cover (not shown in the figure) is arranged between the spring 3 and the outer yoke 5, a gap is arranged between the dust cover and the outer yoke 5, and the dust cover can play a role of dust prevention.
The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose of the embodiments is to enable those skilled in the art to understand the contents of the present invention and to implement the present invention, which cannot limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered by the protection scope of the present invention.

Claims (9)

1.一种新型电磁直线馈能式半主动悬架,其特征在于,包括弹簧上座(2)、弹簧下座(6)以及设于两者之间的弹簧(3),弹簧上座(2)下表面竖直固定有线圈骨架(4),所述线圈骨架(4)内部中空,且其与减振器活塞工作缸(10)同轴布置,所述线圈骨架(4)上端与活塞杆(8)固定,所述活塞杆(8)滑动连接于所述活塞工作缸(10)内,所述活塞工作缸(10)外径小于所述线圈骨架(4)内径,所述线圈骨架(4)下端间隔设置有多道环槽,所述环槽内布置有线圈绕组(12);所述弹簧下座(6)上表面设置固定有外磁轭(5),所述外磁轭(5)内壁设有永磁体阵列(11),所述永磁体阵列(11)内壁与所述线圈骨架(4)外壁之间设有气隙(9);所述线圈骨架(4)及所述外磁轭(5)均贯穿于所述弹簧(3)内。1. A novel electromagnetic linear energy-feeding semi-active suspension, characterized in that it comprises a spring upper seat (2), a spring lower seat (6) and a spring (3) arranged between the two, and the spring upper seat (2) A coil bobbin (4) is vertically fixed on the lower surface, the interior of the coil bobbin (4) is hollow, and the coil bobbin (4) is arranged coaxially with the shock absorber piston working cylinder (10). 8) Fixed, the piston rod (8) is slidably connected in the piston working cylinder (10), the outer diameter of the piston working cylinder (10) is smaller than the inner diameter of the coil bobbin (4), and the coil bobbin (4) is The lower end of the ) is provided with a plurality of ring grooves at intervals, and the coil windings (12) are arranged in the ring grooves; the upper surface of the lower spring seat (6) is provided with an outer magnetic yoke (5), which is ) is provided with a permanent magnet array (11) on the inner wall, and an air gap (9) is arranged between the inner wall of the permanent magnet array (11) and the outer wall of the bobbin (4); the bobbin (4) and the outer The yokes (5) all penetrate into the springs (3). 2.根据权利要求1所述的新型电磁直线馈能式半主动悬架,其特征在于,所述永磁体阵列(11)为Halbach阵列方式。2 . The novel electromagnetic linear energy-feeding semi-active suspension according to claim 1 , wherein the permanent magnet array ( 11 ) is a Halbach array. 3 . 3.根据权利要求2所述的新型电磁直线馈能式半主动悬架,其特征在于,所述永磁体阵列(11)高度为H,其轴向充磁的磁环高度为h1、径向充磁的磁环高度为h2,所述轴向充磁的磁环与所述径向充磁的磁环形成一对磁环组,所述永磁体阵列(11)包括N对磁环组和1个轴向充磁的磁环,线圈绕组(12)的高度为h3、相邻线圈绕组(12)的间隙为h4、线圈绕组(12)个数N线、所述线圈骨架(4)上绕制有线圈绕组(12)的总高度为H线,各参数之间需要满足如下关系:3 . The novel electromagnetic linear energy-feeding semi-active suspension according to claim 2 , wherein the height of the permanent magnet array ( 11 ) is H, and the height of its axially magnetized magnetic ring is h 1 , diameter The height of the magnetized magnetic ring is h 2 , the axially magnetized magnetic ring and the radially magnetized magnetic ring form a pair of magnetic ring groups, and the permanent magnet array (11) includes N magnetic pairs A ring group and an axially magnetized magnetic ring, the height of the coil winding (12) is h 3 , the gap between adjacent coil windings (12) is h 4 , the number of coil windings (12) is N wires , the coil The total height of the coil winding (12) wound on the skeleton (4) is the H line , and the following relationship needs to be satisfied between the parameters: H线=(h3+h4)×N线+h3H line =(h 3 +h 4 )×N line +h 3 ; H=(h1+h2)×N+h1H=(h 1 +h 2Nmagnetism +h 1 . 4.根据权利要求3所述的新型电磁直线馈能式半主动悬架,其特征在于,轴向充磁的磁环高度h1、径向充磁的磁环高度h2、线圈绕组的高度h3、线圈绕组的间隙h4之间需要满足:h1+h2=h3+h44 . The novel electromagnetic linear energy-feeding semi-active suspension according to claim 3 , wherein the height h 1 of the axially magnetized magnetic ring, the height h 2 of the radially magnetized magnetic ring, and the height of the coil winding h 3 and the gap h 4 of the coil windings need to satisfy: h 1 +h 2 =h 3 +h 4 . 5.根据权利要求1所述的新型电磁直线馈能式半主动悬架,其特征在于,所述永磁体阵列(11)外径为D,所述活塞工作缸(10)外径为D,线圈骨架(4)的径向厚度为d线,永磁体阵列(11)的径向厚度为d,所述永磁体阵列(11)内壁与所述线圈骨架(4)外壁之间的气隙(9)厚度为δ,δ需要满足:δ=D/2-(D/2+d线+d)。5. The novel electromagnetic linear energy-feeding semi-active suspension according to claim 1, wherein the outer diameter of the permanent magnet array (11) is D, and the outer diameter of the piston working cylinder (10) is D cylinder , the radial thickness of the coil bobbin (4) is d line , the radial thickness of the permanent magnet array (11) is d magnetic , the air between the inner wall of the permanent magnet array (11) and the outer wall of the bobbin (4) The thickness of the gap (9) is δ, and δ needs to satisfy: δ=D/2-(D cylinder /2+d line +d magnet ). 6.根据权利要求1至5任一所述的新型电磁直线馈能式半主动悬架,其特征在于,所述永磁体阵列(11)通过自身磁性或粘胶与外磁轭(5)内壁固定。6. The novel electromagnetic linear energy-feeding semi-active suspension according to any one of claims 1 to 5, wherein the permanent magnet array (11) is connected to the inner wall of the outer magnetic yoke (5) through its own magnetism or glue fixed. 7.根据权利要求1至5任一所述的新型电磁直线馈能式半主动悬架,其特征在于,所述活塞工作缸(10)缸口与永磁体阵列(11)上端端面持平。7. The novel electromagnetic linear energy-feeding semi-active suspension according to any one of claims 1 to 5, characterized in that the cylinder port of the piston working cylinder (10) is flush with the upper end face of the permanent magnet array (11). 8.根据权利要求1至5任一所述的新型电磁直线馈能式半主动悬架,其特征在于,所述弹簧上座(2)上表面与弹簧下座(6)下表面均固定有吊耳。8. The novel electromagnetic linear energy-feeding semi-active suspension according to any one of claims 1 to 5, characterized in that both the upper surface of the upper spring seat (2) and the lower surface of the lower spring seat (6) are fixed with suspension Ear. 9.根据权利要求1所述的新型电磁直线馈能式半主动悬架,其特征在于,所述弹簧(3)与所述外磁轭(5)之间还设有防尘罩,所述防尘罩与所述外磁轭(5)之间设有间隙。9 . The novel electromagnetic linear energy-feeding semi-active suspension according to claim 1 , wherein a dust cover is further provided between the spring ( 3 ) and the outer magnetic yoke ( 5 ). 10 . A gap is provided between the dust cover and the outer magnetic yoke (5).
CN202023012312.4U 2020-12-15 2020-12-15 A Novel Electromagnetic Linear Feeding Semi-active Suspension Expired - Fee Related CN214281185U (en)

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