CN214115358U - Kiln structure suitable for basalt fiber production - Google Patents
Kiln structure suitable for basalt fiber production Download PDFInfo
- Publication number
- CN214115358U CN214115358U CN202023224566.2U CN202023224566U CN214115358U CN 214115358 U CN214115358 U CN 214115358U CN 202023224566 U CN202023224566 U CN 202023224566U CN 214115358 U CN214115358 U CN 214115358U
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- CN
- China
- Prior art keywords
- kiln
- basalt
- fiber production
- insulating
- basalt fiber
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- 229920002748 Basalt fiber Polymers 0.000 title claims abstract description 20
- 238000007380 fibre production Methods 0.000 title claims abstract description 17
- 239000011449 brick Substances 0.000 claims abstract description 24
- 239000007788 liquid Substances 0.000 claims abstract description 19
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- 238000010276 construction Methods 0.000 claims 7
- 238000009413 insulation Methods 0.000 claims 1
- 230000002035 prolonged effect Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 8
- 238000005485 electric heating Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000005491 wire drawing Methods 0.000 description 2
- 239000010425 asbestos Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
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- Furnace Housings, Linings, Walls, And Ceilings (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
The utility model relates to the technical field of basalt fiber production equipment, and provides a kiln structure suitable for basalt fiber production, which comprises a kiln body and a kiln hood, wherein the top of the kiln hood is provided with a burner, and the bottom of the kiln body is provided with a fluxing electrode; an insulating tape is arranged between the furnace body and the furnace cover. The electric loss can be reduced, the quality of the basalt liquid is improved, and the service life of the brick is prolonged.
Description
Technical Field
The utility model relates to a basalt fiber production facility technical field particularly, relates to a kiln structure suitable for basalt fiber production.
Background
The existing basalt fiber production basically adopts an electric heating mode to melt basalt into basalt liquid in a crucible kiln, but the basalt liquid produced by the electric heating mode has poor quality, unstable temperature control of a forming passage, unsatisfactory production operation, poor quality and high production cost.
In addition, in the crucible kiln, the current density of the electric boosting electrode is high, the use ratio is high, and the service life of the brick material is short. In order to pursue a higher-quality basalt liquid, stabilize the drawing production, prolong the service life of the brick, and ensure the stable operation of the kiln, the structure of the kiln needs to be improved.
The existing kiln adopting combustion and electric boosting simultaneously has the advantages that the steel plate is arranged on the outer wall of the kiln body, refractory bricks of the kiln body and the kiln hood are also conductive at high temperature, power loss is caused, and the service life of the brick is influenced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a kiln structure suitable for basalt fiber production, it can reduce the electrical loss, improves the quality of basalt liquid, prolongs the life of brick.
The embodiment of the utility model discloses a realize through following technical scheme:
a kiln structure suitable for producing basalt fibers comprises a kiln body and a kiln hood, wherein a burner is arranged at the top of the kiln hood, and a fluxing electrode is arranged at the bottom of the kiln body; an insulating tape is arranged between the furnace body and the furnace cover.
Furthermore, the insulating tape is made of insulating refractory bricks.
Further, the width of the insulating tape is 40-100 mm.
Furthermore, the distance between the center height of the insulating belt and the liquid level of the basalt is 40-100 mm.
Furthermore, a plurality of burners are arranged, and the flame of each burner is sprayed to the basalt liquid.
Furthermore, the outer wall of the furnace body is provided with a heat-insulating layer.
Furthermore, a steel plate is arranged on the outer side of the heat-insulating layer.
Further, the high temperature resistance upper limit of the insulating refractory brick is higher than 1500 ℃.
The utility model discloses technical scheme has following advantage and beneficial effect at least:
the utility model provides a kiln structure suitable for basalt production, which is provided with a burner and a fluxing electrode, can simultaneously carry out electric heating and flame heating, has better melting effect, improves the quality of basalt liquid and stabilizes the wire drawing effect; the insulating belt is arranged between the furnace body and the furnace cover, so that bricks of the furnace cover part are not electrified, the power loss is reduced, the service life of the bricks is prolonged, and the stable operation of the furnace is ensured.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a sectional view of a kiln structure suitable for basalt fiber production provided by embodiment 1 of the present invention.
Icon:
10-furnace body, 20-furnace cover, 30-burner, 40-fluxing electrode, 50-insulating tape, 60-insulating layer and 70-steel plate.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that, if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship which is usually placed when the product of this application is used, the description is only for convenience of description and simplification, but the indication or suggestion that the device or element to be referred must have a specific orientation, be constructed in a specific orientation and be operated is not to be construed as limiting the present invention.
In the description of the present invention, it should be further noted that unless otherwise explicitly stated or limited, the terms "disposed," "mounted," "connected," and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
As shown in fig. 1, the present embodiment provides a kiln structure suitable for producing basalt fiber, comprising a kiln body 10 and a kiln hood 20, wherein a burner 30 is arranged at the top of the kiln hood 20, and a fluxing electrode 40 is arranged at the bottom of the kiln body 10; an insulating tape 50 is provided between the furnace body 10 and the furnace cover 20.
The burner 30 and the fluxing electrode 40 are arranged in the embodiment, so that electric heating and flame heating can be simultaneously carried out, the melting effect is better, the quality of basalt liquid is improved, and the wire drawing effect is stabilized; the insulating belt 50 is arranged between the furnace body 10 and the furnace cover 20, so that bricks of the furnace cover 20 are not electrified, the power loss is reduced, the service life of the bricks is prolonged, and the stable operation of the kiln is ensured.
In this embodiment, the insulating tape 50 is made of insulating firebricks. The brick materials of the furnace body 10 and the furnace cover 20 are common refractory bricks, the common refractory bricks can conduct electricity under the condition of high temperature, the refractory bricks can also generate current, the current generated by the furnace cover 20 can cause electric loss and waste energy, and the insulating refractory bricks arranged between the furnace body 10 and the furnace cover 20 can prevent the furnace cover 20 from generating current and concentrate electric energy for melting basalt in the furnace body 10.
In this embodiment, the width of the insulating tape 50 is 40 to 100 mm. The width of the insulating tape 50 is too small, and the insulating effect is not good; the width of the insulating tape 50 is too large, the usage amount of insulating refractory bricks is increased, and the manufacturing cost of the kiln structure is increased; preferably, the width of the insulating tape 50 of the present embodiment is 70 mm.
In the embodiment, the central height of the insulating tape 50 is 40-100 mm away from the liquid level of the basalt. The liquid level of the basalt has a certain distance with the insulating belt 50, so that the current in the basalt liquid is prevented from flowing to the furnace cover 20 part, and the insulating effect of the insulating belt 50 is ensured; the insulating tape 50 cannot be too far away from the furnace bottom, and excessive electric energy can be lost by bricks above the basalt liquid level; preferably, the center height of the insulating tape 50 of the present embodiment is 70mm from the basalt liquid level height.
In this embodiment, a plurality of burners 30 are provided, and the flames of the burners 30 are sprayed toward the basalt liquid. The flame of the burner 30 heats the basalt from above, and the basalt is matched with electric heating, so that the basalt liquid is melted more uniformly, and the quality of the basalt liquid is improved.
In this embodiment, the outer wall of the furnace body 10 is provided with an insulating layer 60. Specifically, the heat insulating layer 60 is made of an asbestos heat insulating plate. The heat-insulating layer 60 can reduce the heat loss of the furnace body 10, save energy and ensure the heating effect.
In this embodiment, a steel plate 70 is disposed outside the insulating layer 60. The steel plate 70 is provided with electrode holes, and the steel plate 70 has certain compressive strength, so that the furnace body 10 can be protected, and the stress on refractory bricks can be reduced.
In this embodiment, the insulating refractory brick has an upper limit of high temperature resistance higher than 1500 ℃. The working temperature of the kiln is about 1500 ℃, and the insulating refractory bricks need to have insulating performance within the working temperature range, so the upper limit of the high temperature resistance of the insulating refractory bricks must be higher than the working temperature of the kiln. Preferably, the upper limit of the high temperature resistance of the insulating refractory of the present embodiment is about 2000 ℃.
In conclusion, the kiln structure suitable for basalt fiber production provided by the embodiment can simultaneously perform electric heating and flame heating, reduce electric loss and improve melting effect.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The kiln structure suitable for producing basalt fibers is characterized by comprising a kiln body (10) and a kiln hood (20), wherein a burner (30) is arranged at the top of the kiln hood (20), and a fluxing electrode (40) is arranged at the bottom of the kiln body (10);
an insulating tape (50) is arranged between the furnace body (10) and the furnace cover (20).
2. The kiln construction adapted for basalt fiber production according to claim 1, wherein the insulating strip (50) is made of insulating firebricks.
3. The kiln construction suitable for basalt fiber production according to claim 1, wherein the width of the insulating tape (50) is 40 to 100 mm.
4. The kiln construction suitable for basalt fiber production according to claim 1, wherein the center height of the insulating belt (50) is 40 to 100mm from the basalt liquid level.
5. The kiln construction adapted for basalt fiber production according to claim 1, characterized in that the burners (30) are provided in several, and the flames of the burners (30) are directed to the basalt liquid.
6. The kiln construction suitable for basalt fiber production according to claim 1, characterized in that the outer wall of the kiln body (10) is provided with an insulating layer (60).
7. Furnace construction suitable for basalt fiber production according to claim 6, characterized in that outside the insulation layer (60) steel plates (70) are provided.
8. The kiln construction adapted for basalt fiber production according to claim 2, wherein the insulating refractory brick has an upper temperature resistance limit of greater than 1500 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023224566.2U CN214115358U (en) | 2020-12-28 | 2020-12-28 | Kiln structure suitable for basalt fiber production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023224566.2U CN214115358U (en) | 2020-12-28 | 2020-12-28 | Kiln structure suitable for basalt fiber production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214115358U true CN214115358U (en) | 2021-09-03 |
Family
ID=77485401
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023224566.2U Active CN214115358U (en) | 2020-12-28 | 2020-12-28 | Kiln structure suitable for basalt fiber production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214115358U (en) |
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2020
- 2020-12-28 CN CN202023224566.2U patent/CN214115358U/en active Active
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