Disclosure of Invention
In order to solve the problem, the utility model provides a critical continuous low high power LED drive power supply resonance control device. The LED driving power supply has the advantages of high efficiency and low requirement on working conditions of the parallel resonant converter by combining the LLC resonant converter and the series resonant converter, and the aim of controlling the zero-voltage and zero-current switch of the LED driving power supply is fulfilled under the conditions of full voltage and full load.
The utility model discloses the technical scheme who takes does: a high-power LED driving power supply resonance control device under critical continuity is used for solving the problems of circuit control harmonic abnormality, output current overshoot, poor voltage stability control effect, time delay and the like in a traditional LED driving power supply resonance control method. The device comprises an input filtering rectification unit, a PFC controller unit, a harmonic half-bridge converter unit, a feedback control unit and an output filtering unit;
the input filtering rectification unit is used for converting alternating current input by commercial power into direct current;
the PFC controller unit is used for adjusting the frequency change value of the resonant part of the LED driving power supply and has the functions of controlling harmonic waves and adjusting voltage;
the harmonic half-bridge converter unit is used for adjusting voltage gain and ensuring that a switching tube realizes zero-voltage switching;
the feedback control unit is used for improving the stability of the LED driving power supply and improving the resonance control efficiency of the LED driving power supply;
the output filtering unit is used for filtering the direct-current power supply output by the harmonic half-bridge converter unit and outputting constant current to drive the LED;
the input filtering rectification unit comprises a protective tube F1/RT1, a voltage dependent resistor MOV1/MOV2/MOV3, a resistor R20/R21/R22, a common mode choke LC1/LC2, a differential mode ferrite magnetic core L1, a rectification chip DB1 and a capacitor C1/C2/C10/C11/C12/CY1/CY 2;
the input end of the fuse tube F1/RT1 is respectively connected with an external alternating current power supply fire wire and a zero wire; the voltage dependent resistor MOV3 is connected in parallel with the output end of the fuse F1/RT 1; the differential mode capacitor C12 is connected in parallel with the piezoresistor MOV 3; the input end of the common mode choke LC2 is connected in parallel with the differential mode capacitor C12, and the output end of the common mode choke LC2 is connected in parallel with the differential mode capacitor C11; the resistors R20/R21/R22 are connected in series and then connected in parallel with the differential mode capacitor C11 and the common mode choke LC 1; the output end of the common mode choke LC1 is connected in parallel with the differential mode capacitor C10; the input end of the rectifying chip DB1 is connected in parallel with the differential mode capacitor C10, and the output end of the rectifying chip DB1 is connected with a differential mode interference suppression circuit formed by the ferrite core L1 and the differential mode capacitor C1/C2; the voltage dependent resistor MOV1/MOV2 and the ceramic gas discharge tube form lightning protection and are connected in parallel with the differential mode capacitor C10;
the PFC controller unit comprises resistors (R1-R8, R20-R25, R28-R29, R37, R41-R42, R46, R51-R52, R56-R58, R60, R62-R66), capacitors (C1-C5, C10-C13, C17, C19-C22, C24, C26, C35-C36), diodes (D1-D4, D7-D8), MOS (Q1, Q9-Q10), a zener diode Z1, triodes (Q2-Q3, Q5-Q6), an L6562 chip and a boost inductor L2;
the output end of the ferrite magnetic core L1 is connected with a pin 8 (VCC) power supply VCC end of the L6562 chip through a resistor R4, a MOS tube Q1 and a resistor R25;
the base electrode of the MOS transistor Q1 is connected with the collector electrode of an NPN triode Q3 and is intersected with a voltage limiting circuit consisting of a resistor R5, a resistor R6, a diode D3 and a voltage stabilizing diode Z1; the emitting electrode of the triode Q3 is directly grounded, and the base electrode is connected with a resistor R29 in series and is connected with a power supply VCC;
the output end of the ferrite magnetic core L1 is connected with the input end of a 3-pin (MULT) multiplier of the L6562 chip after voltage division through a series resistor R1, a resistor R2, a resistor R3 and a resistor R24;
the capacitor C26 is connected in series with the resistor R23 and connected in parallel with the capacitor C22 and then is connected between the output end of a 2-pin (COMP) error amplifier of the L6562 chip and the inverting input end of a 1-pin (INV) error amplifier of the L6562 chip;
the base electrode of the PNP triode Q5 is connected with the input end of a 3-pin (MULT) multiplier of the L6562 chip, the emitter electrode is connected with the demagnetization detection input end of a 5-pin (ZCD) boost inductor of the L6562 chip through a resistor R37, and the collector electrode is connected with the collector electrode of the PNP triode Q6;
the cathode of D2 is used as the output of the PFC controller unit; the diode D7 is connected with the resistor R56 in series and then connects the demagnetization detection input end of a 5-pin (ZCD) boost inductor of the L6562 chip with the drive output of a 7-pin (GD) gate;
the 7-pin (GD) grid driving output end of the L6562 chip is connected with a resistor R58 in series and then respectively connected with an NPN triode Q2 base electrode and a PNP triode Q6 base electrode to form two reverse parallel circuits and drive a MOS tube Q9/Q10 to be alternately conducted, the drain electrode of the MOS tube Q9/Q10 is connected with the anode of the diode D2, and the source electrode of the MOS tube Q9/Q10 is respectively connected with the input end of a 4-pin (CS) PWM comparator of the L6562 chip through the resistor R60;
the input end of the Boost inductor L2 is connected with the output end of the ferrite core L1, and the output end of the Boost inductor L2 is respectively connected with the drain electrode of the MOS transistor Q9/Q10 and the anode of the diode D2 to form a Boost circuit of the PFC controller unit;
the harmonic half-bridge converter unit comprises resistors (R70-R76, R10-R12, R14-R19), capacitors (C41-C53), diodes (D5, D9-D10), a transformer T and an FSFR2100 chip;
the power supply end of a 7-pin (LVcc) chip of the FSFR2100 chip is directly connected to a direct current power supply filtered by the capacitor C45;
one path of a 3-pin (RT) switching frequency control end of the FSFR2100 chip returns to a 2-pin (AR) protection control end through a resistor R70 and a resistor R73, the other path of the switching frequency control end is directly connected in series through a resistor R72 and a capacitor C41, is connected with the resistor R71 in parallel and then is grounded, and the capacitor C42 plays a role in filtering;
the current detection end of a 4-pin (CS) low-end MOSFET and the control ground end of a 5-pin (SG) of the FSFR2100 chip are connected through a resistor R74 and a resistor R75, and the power ground end of a 6-Pin (PG) is connected with the control ground end of the 5-pin (SG) and then grounded;
the driving end of the 8-pin (HVcc) high-side MOSFET of the FSFR2100 chip is driven by a direct-current power supply through a resistor R76 and a diode D5, and the driving end of the 8-pin (HVcc) high-side MOSFET of the FSFR2100 chip is connected with the driving end of the 9-pin (VCTR) low-side MOSFET of the FSFR2100 chip through a capacitor C48;
the capacitor C47, a main side coil of the transformer T and the resistor R12 are connected in series and then connected between a 1 pin (VDL) of the FSFR2100 chip and a 9 pin (VCTR) low-side MOSFET driving end of the FSFR2100 chip;
the secondary coil of the transformer T is connected with the output filtering unit;
the feedback control unit comprises a photoelectric isolator PC817, a shunt regulator d431, a resistor R14, a resistor R15, a resistor R17 and a resistor R18;
the resistor R10 is connected with the resistor R14 in series and then is connected with the anode of the light emitting diode in the photoelectric coupler PC 817;
the cathode of the light emitting diode in the photoelectric coupler PC817 is connected with the shunt regulator d 431;
the resistor R15 is connected with a light emitting diode in the photoelectric coupler PC817 in parallel;
an emitter in the photoelectric coupler PC817 is directly grounded;
a collector in the photoelectric coupler PC817 is connected with a 2-pin (AR) protection control end of the FSFR2100 chip through a resistor R73, and the capacitors C43 and C44 play a role in filtering;
the output end of the resistor R10 is connected to the reference input end of a shunt regulator d431 after being subjected to voltage division through a resistor R17 and a resistor R18, the cathode of the d431 is connected with the cathode of a light-emitting diode in the photoelectric coupler PC817, and the anode of the d431 is directly grounded;
the output filtering unit comprises a diode D9, a diode D10, a resistor R10, a resistor R11, an output capacitor C49 and an output capacitor C50;
the diode D9 returns to the upper half secondary coil through the resistor R10, the output capacitor C49 and the output capacitor C50 after coming out from the same-name end lead of the upper half secondary coil of the transformer T;
the diode D10 is led out from the lower half secondary coil of the transformer T and returns to the dotted end of the lower half secondary coil through the resistor R11, the output capacitor C49 and the output capacitor C50;
by adopting the technical scheme, the method has the following advantages: the utility model provides a critical continuous low high power LED drive power supply resonance control device realizes independently regulation and control and zero voltage switch of high power LED drive power supply resonant frequency to reduce switching loss's purpose, improved LED drive power supply's working property.
Detailed Description
In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, the following detailed description will be given with reference to the accompanying drawings and specific embodiments, which are used for illustrating the present invention but are not used for limiting the scope of the present invention.
As shown in fig. 1, the utility model provides a critical continuous low high power LED drive power supply resonance control device for improve circuit control harmonic that appears in traditional LED drive power supply adopts the resonance control method unusual, output current overshoots, voltage stability control effect is poor, time delay scheduling problem. The device comprises an input filtering rectification unit, a PFC controller unit, a harmonic half-bridge converter unit, a feedback control unit and an output filtering unit;
the input filtering rectification unit is used for converting alternating current input by commercial power into direct current;
the PFC controller unit is used for adjusting the frequency change value of the resonant part of the LED driving power supply and has the functions of controlling harmonic waves and adjusting voltage;
the harmonic half-bridge converter unit is used for adjusting voltage gain and ensuring that a switching tube realizes zero-voltage switching;
the feedback control unit is used for improving the stability of the LED driving power supply and improving the resonance control efficiency of the LED driving power supply;
the output filtering unit is used for filtering the direct-current power supply output by the harmonic half-bridge converter unit and outputting constant current to drive the LED;
as shown in fig. 2, the input filter rectifying unit comprises a fuse F1/RT1, a voltage dependent resistor MOV1/MOV2/MO V3, a resistor R20/R21/R22, a common mode choke LC1/LC2, a differential mode ferrite core L1, a rectifying chip DB1 and a capacitor C1/C2/C10/C11/C12/CY1/CY 2; the input end of the fuse tube F1/RT1 is respectively connected with an external alternating current power supply fire wire and a zero wire; the voltage dependent resistor MOV3 is connected in parallel with the output end of the fuse F1/RT 1; the differential mode capacitor C12 is connected in parallel with the piezoresistor MOV 3; the input end of the common mode choke LC2 is connected in parallel with the differential mode capacitor C12, and the output end of the common mode choke LC2 is connected in parallel with the differential mode capacitor C11; the resistors R20/R21/R22 are connected in series and then connected in parallel with the differential mode capacitor C11 and the common mode choke LC 1; the output end of the common mode choke LC1 is connected in parallel with the differential mode capacitor C10; the input end of the rectifying chip DB1 is connected in parallel with the differential mode capacitor C10, and the output end of the rectifying chip DB1 is connected with a differential mode interference suppression circuit formed by the ferrite core L1 and the differential mode capacitor C1/C2; the voltage dependent resistor MOV1/MOV2 and the ceramic gas discharge tube form lightning protection and are connected in parallel with the differential mode capacitor C10.
Further, the PFC controller adopted by the design selects an L6562 chip, which is an active power factor correction control chip. The pin ZCD of the chip has a high clamping voltage V insideZCD_cAnd a low trigger voltage VZCD_t。
Referring to fig. 2, the working principle of the chip is as follows: when the level of the pin GD of the chip is changed from low to high, the diode D7 starts to conduct, the capacitor C24 is rapidly charged through the resistor R57, and the voltage of the capacitor C24 rises to the clamping voltage V of the pin ZCDZCD_cWill be clamped; when the pin GD outputs a low level, the diode is turned off, and the capacitor C24 discharges through the resistor R57 until the capacitor voltage drops to the trigger voltage V of the pin ZCDZCD_tThe output level of pin GD goes from low to high, and the next cycle starts.
In order to adjust driving power supply harmonic waves and adjust voltage, the PFC controller unit comprises resistors (R1-R8, R20-R25, R28-R29, R37, R41-R42, R46, R51-R52, R56-R58, R60, R62-R66), capacitors (C1-C5, C10-C13, C17, C19-C22, C24, C26, C35-C36), diodes (D1-D4, D7-D8), MOS tubes (Q1, Q9-Q10), a zener diode Z1, triodes (Q2-Q3, Q5-Q6), L6562 chips and a boosting inductor L2;
the output end of the ferrite magnetic core L1 is connected with a pin 8 (VCC) power supply VCC end of the L6562 chip through a resistor R4, a MOS tube Q1 and a resistor R25;
the base electrode of the MOS transistor Q1 is connected with the collector electrode of an NPN triode Q3 and is intersected with a voltage limiting circuit consisting of a resistor R5, a resistor R6, a diode D3 and a voltage stabilizing diode Z1; the emitting electrode of the triode Q3 is directly grounded, and the base electrode is connected with a resistor R29 in series and is connected with a power supply VCC;
the output end of the ferrite magnetic core L1 is connected with the input end of a 3-pin (MULT) multiplier of the L6562 chip after voltage division through a series resistor R1, a resistor R2, a resistor R3 and a resistor R24;
the capacitor C26 is connected in series with the resistor R23 and connected in parallel with the capacitor C22 and then is connected between the output end of a 2-pin (COMP) error amplifier of the L6562 chip and the inverting input end of a 1-pin (INV) error amplifier of the L6562 chip;
the base electrode of the PNP triode Q5 is connected with the input end of a 3-pin (MULT) multiplier of the L6562 chip, the emitter electrode is connected with the demagnetization detection input end of a 5-pin (ZCD) boost inductor of the L6562 chip through a resistor R37, and the collector electrode is connected with the collector electrode of the PNP triode Q6;
the cathode of D2 is used as the output of the PFC controller unit; the diode D7 is connected with the resistor R56 in series and then connects the demagnetization detection input end of a 5-pin (ZCD) boost inductor of the L6562 chip with the drive output of a 7-pin (GD) gate;
the 7-pin (GD) grid driving output end of the L6562 chip is connected with a resistor R58 in series and then respectively connected with an NPN triode Q2 base electrode and a PNP triode Q6 base electrode to form two reverse parallel circuits and drive a MOS tube Q9/Q10 to be alternately conducted, the drain electrode of the MOS tube Q9/Q10 is connected with the anode of the diode D2, and the source electrode of the MOS tube Q9/Q10 is respectively connected with the 4-pin (CS) PWM comparator input end of the L6562 chip through the resistor R60.
The input end of the Boost inductor L2 is connected with the output end of the ferrite core L1, and the output end of the Boost inductor L2 is respectively connected with the drain electrode of the MOS transistor Q9/Q10 and the anode of the diode D2 to form a Boost circuit of the PFC controller unit;
further, the FSFR2100 harmonic half-bridge converter chip adopted by the design is a controller of an integrated MOSFET (metal oxide semiconductor field effect transistor) pushed by femtograph semiconductors, and is specially designed for LLC (logical link control) resonant half-bridge converters. The FSFR2100 chip integrates the control part and the upper and lower switch tubes on one chip, so that the design is very simple, the complexity of peripheral design parameters of the LLC converter is reduced, the size of a power supply can be effectively reduced, and the power density of the power supply is improved. The integrated MOSFET has a body diode with a fast recovery function, and the working stability is improved. The chip has an accurate clock, and has a frequency limiting function, a soft start function, and various protection functions such as overvoltage, overcurrent and overtemperature. The chip can provide output with variable 50% duty ratio, the dead time is fixed to 350ns, and the switching frequency can reach 300kHz at most.
Referring to fig. 3, the FSFR2100 chip controls the soft start frequency by connecting the resistor R72 and the capacitor C41 in series and in parallel with the resistor R71. And the soft start frequency is set to be 4 times of the resonant frequency, so that the soft start achieves the aim of taking rapidity and stability into consideration.
In order to suppress surge current and overvoltage during the power-on phase, the voltage gain of the resonant cavity must be increased. Since the voltage gain is inversely proportional to the switching frequency, the soft start process is equivalent to a process in which the switching frequency is decreased from high. Inside the controller, there is a 3ms soft start procedure, which corresponds to an increase of 40kHz for the external soft start initial frequency.
The harmonic half-bridge converter unit comprises resistors (R70-R76, R10-R12, R14-R19), capacitors (C41-C53), diodes (D5, D9-D10), a transformer T and an FSFR2100 chip;
the power supply end of a 7-pin (LVcc) chip of the FSFR2100 chip is directly connected to a direct current power supply filtered by the capacitor C45;
one path of a 3-pin (RT) switching frequency control end of the FSFR2100 chip returns to a 2-pin (AR) protection control end through a resistor R70 and a resistor R73, the other path of the switching frequency control end is directly connected in series through a resistor R72 and a capacitor C41, is connected with the resistor R71 in parallel and then is grounded, and the capacitor C42 plays a role in filtering;
the current detection end of a 4-pin (CS) low-end MOSFET and the control ground end of a 5-pin (SG) of the FSFR2100 chip are connected through a resistor R74 and a resistor R75, and the power ground end of a 6-Pin (PG) is connected with the control ground end of the 5-pin (SG) and then grounded;
the driving end of the 8-pin (HVcc) high-side MOSFET of the FSFR2100 chip is driven by a direct-current power supply through a resistor R76 and a diode D5, and the driving end of the 8-pin (HVcc) high-side MOSFET of the FSFR2100 chip is connected with the driving end of the 9-pin (VCTR) low-side MOSFET of the FSFR2100 chip through a capacitor C48;
the capacitor C47, a main side coil of the transformer T and the resistor R12 are connected in series and then connected between a 1 pin (VDL) of the FSFR2100 chip and a 9 pin (VCTR) low-side MOSFET driving end of the FSFR2100 chip;
the secondary coil of the transformer T is connected with the output filtering unit;
the feedback control unit comprises a photoelectric isolator PC817, a shunt regulator d431, a resistor R14, a resistor R15, a resistor R17 and a resistor R18;
the resistor R10 is connected with the resistor R14 in series and then is connected with the anode of the light emitting diode in the photoelectric coupler PC 817;
the cathode of the light emitting diode in the photoelectric coupler PC817 is connected with the shunt regulator d 431;
the resistor R15 is connected with a light emitting diode in the photoelectric coupler PC817 in parallel;
an emitter in the photoelectric coupler PC817 is directly grounded;
a collector in the photoelectric coupler PC817 is connected with a 2-pin (AR) protection control end of the FSFR2100 chip through a resistor R73, and the capacitors C43 and C44 play a role in filtering;
the output end of the resistor R10 is connected to the reference input end of a shunt regulator d431 after being subjected to voltage division through a resistor R17 and a resistor R18, the cathode of the d431 is connected with the cathode of a light-emitting diode in the photoelectric coupler PC817, and the anode of the d431 is directly grounded;
the output filtering unit comprises a diode D9, a diode D10, a resistor R10, a resistor R11, an output capacitor C49 and an output capacitor C50;
the diode D9 returns to the upper half secondary coil through the resistor R10, the output capacitor C49 and the output capacitor C50 after coming out from the same-name end lead of the upper half secondary coil of the transformer T;
the diode D10 is led out from the lower half secondary coil of the transformer T and returns to the dotted end of the lower half secondary coil through the resistor R11, the output capacitor C49 and the output capacitor C50;
the utility model discloses a theory of operation does: the LLC resonant converter formed by the inductor and the capacitor is utilized, a Boost topological method is adopted, and the active power factor correction circuit is used for controlling the LED driving power supply to be switched in a mode of combining PFC and LLC half-bridge, so that the switching noise of the driving power supply is reduced, the power density of the driving power supply is improved, the traditional hard switching mode is replaced, the switching loss caused by the driving switch is reduced, and the conclusion of the high-power LED driving power supply on and off at zero voltage is realized.
In order to further verify the control performance of the high-power LED driving power supply resonance control method in the critical continuous mode, the practical effect of the technical scheme is adopted, a 48V/1.2A bipolar driving power supply is selected for experiment, and the performance index parameters are shown in Table 1. The test was performed using a clamp-on current probe, HIOKI3275, and a rig al DS5000E digital oscilloscope outputs the experimental results.
TABLE 1 LED drive Power Performance index
(1) The experimental test results of the high power LED driving power supply in the critical continuous mode in the full voltage range are shown in table 2.
TABLE 2 high power LED drive Power supply test results in full Voltage Range
The experimental results in table 2 show that the output current of the high-power LED driving power supply in the critical continuous mode is unchanged in the full voltage range, and the working efficiency and the PF value of the LED driving power supply are maintained at 88% to 0.99, which indicates that the performance index of the high-power LED driving power supply in the critical continuous mode controlled by the method meets the design requirement of the power supply, and the method has a good control effect.
(2) In order to ensure that the high-power LED driving power supply can realize the power supply protection function under the power-off condition and test the on-off delay time of the LED driving power supply under different input voltages, the protection time set by the national lamp safety standard needs to be more than 20ms, and the on-off delay time of the LED during the power-on and power-off is shown in a table 3.
TABLE 3 Start-Up and shut-down delay times at different input voltages
From the experimental results in table 3, it can be seen that the startup delay time and the shutdown delay time of the high-power LED driving power supply in the critical continuous mode controlled by the method are both greater than 20ms under different input voltages, and meet the national lamp startup and shutdown delay standard.
According to the data of the technical scheme, the scheme can achieve the purposes of realizing the autonomous regulation and control of the resonant frequency of the high-power LED driving power supply and zero-voltage switching, reducing the switching loss and improving the working performance of the LED driving power supply in a certain range, both in theory and practice.
Finally, it should be noted that the above description is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered by the protection scope of the present invention.