CN213881635U - Functional beverage sterilizing device - Google Patents
Functional beverage sterilizing device Download PDFInfo
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- CN213881635U CN213881635U CN202022652531.2U CN202022652531U CN213881635U CN 213881635 U CN213881635 U CN 213881635U CN 202022652531 U CN202022652531 U CN 202022652531U CN 213881635 U CN213881635 U CN 213881635U
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- beverage
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- 230000001954 sterilising effect Effects 0.000 title claims abstract description 42
- 235000020510 functional beverage Nutrition 0.000 title claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 63
- 235000013361 beverage Nutrition 0.000 claims abstract description 37
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 31
- 238000010438 heat treatment Methods 0.000 claims abstract description 22
- 239000007921 spray Substances 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 6
- 229910001220 stainless steel Inorganic materials 0.000 claims description 6
- 239000010935 stainless steel Substances 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 5
- 239000003638 chemical reducing agent Substances 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims description 2
- 238000002347 injection Methods 0.000 claims description 2
- 239000007924 injection Substances 0.000 claims description 2
- 238000001816 cooling Methods 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 6
- 238000009826 distribution Methods 0.000 abstract description 3
- 239000008399 tap water Substances 0.000 abstract description 3
- 235000020679 tap water Nutrition 0.000 abstract description 3
- 238000007605 air drying Methods 0.000 abstract description 2
- 238000004806 packaging method and process Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 235000015097 nutrients Nutrition 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 244000052616 bacterial pathogen Species 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009928 pasteurization Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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- Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
Abstract
A functional beverage sterilization device comprises conveying equipment, a temperature zone, a steam heating system and a water circulation system, wherein a spray type sterilization cooling process is adopted, the whole system is divided into 6 temperature zones, the temperature distribution is 70-75 ℃, 90-95 ℃, 70-75 ℃, 50-55 ℃, 30-35 ℃ and tap water temperature, and the functional beverage sterilization device is heated or cooled by circulating spray water. The bottled beverage is vertically arranged on the conveying equipment, and is preheated, sterilized and cooled by spray water with different temperatures when passing through each temperature zone of the tunnel on the chain belt which moves slowly and continuously, so as to achieve the purpose of sterilization and cooling. The water circulation system is connected with each temperature zone, and each temperature zone is matched with a circulating water pump to send hot water or cold water to the beverage to be sterilized through a spray head arranged at the top end of each temperature zone by a pipeline; the circulating water pump is connected with the steam heating system through a pipeline; the equipment comprises preheating, sterilizing, cooling and air drying parts, and the sterilized beverage bottles are driven to enter the sterilizing device for continuous operation and sterilization through continuous operation of the chains.
Description
Technical Field
The utility model relates to a beverage processing technology field specifically is a function beverage sterilizing equipment.
Background
The functional beverage is a beverage which can regulate the functions of human bodies to a certain extent by adjusting the components and the content proportion of nutrients in the beverage, and is an indispensable delicious beverage in life of people. In the existing beverage production process, in order to avoid bacterial pollution, a plurality of times of sterilization treatment are needed from the raw materials to the filling, and the method is a very important link for beverage processing. Beverage sterilization has a certain difference from medical sterilization and biological sterilization, and the beverage sterilization mainly has two meanings: firstly, the beverage is required to have certain storage life in a specific environment such as a sealed bottle, a tank or other packaging containers by killing pathogenic bacteria and spoilage bacteria polluted in the beverage and destroying enzymes in food; secondly, the nutrient components and the flavor in the beverage are required to be protected as much as possible in the sterilization process. Therefore, the sterilized beverage is commercially sterile. In the conventional process of sterilizing a beverage filled and sealed in a packaging container by high temperature, pasteurization technology is generally used, wherein after the food is filled and sealed in the packaging container, the temperature is kept below 100 ℃ for a certain period of time to kill bacteria in the packaging container. However, the unstable temperature easily affects the color and taste of the beverage and the quality of the beverage. Therefore, a functional beverage sterilization device with high automation degree, stable operation, reliable quality and simple and convenient operation needs to be designed.
Disclosure of Invention
In order to achieve the above object, the utility model provides a following technical scheme: the spray type sterilization cooling process is adopted, the whole system is divided into 6 temperature zones, and the temperature zones are heated or cooled by circulating spray water. The heating system consists of a heater, an electric regulating valve, a drain valve and a pipeline. The temperature distribution of the 6 temperature zones is 70-75 ℃, 90-95 ℃, 70-75 ℃, 50-55 ℃, 30-35 ℃ and tap water temperature. The bottled beverage is vertically arranged on the conveying equipment, and is preheated, sterilized and cooled by spray water with different temperatures when passing through each temperature zone of the tunnel on a chain belt which moves slowly and continuously, so that the sterilization and cooling purposes are achieved, and the total sterilization and cooling time is generally 45-50 m.
A functional beverage sterilization device comprises conveying equipment, a first temperature zone, a second temperature zone, a third temperature zone, a fourth temperature zone, a fifth temperature zone, a sixth temperature zone, a steam heating system and a water circulation system.
The two ends of the conveying equipment adopt variable frequency speed reducers, and the middle variable frequency machine is connected to drive the transmission shaft to pull forwards and send backwards, so that the tension of the transmission device is reduced, and the conveying mesh belt is operated. Therefore, the energy is saved, the tension of the conveying net belt can be reduced, and the service life is prolonged.
The water circulation system is connected with each temperature zone, each temperature zone is matched with a circulating water pump, hot water or cold water is sent to the beverage needing sterilization through the spray heads arranged at the top ends of the temperature zones by pipelines, the sterilized beverage is slowly conveyed indoors, and the purpose of reducing the sterilization temperature is achieved. The circulating water pump is connected with the steam heating system through a pipeline, and a filtering system is arranged on the pipeline connecting the circulating water pump and the steam heating system; and temperature sensors are arranged at the top ends of the temperature zones.
The steam heating system mainly comprises: the system comprises a steam control mechanism, a water return mechanism, a steam condensate water pumping mechanism, a PLC (programmable logic controller), a temperature sensor and a display screen; the steam control mechanism includes: the device comprises a stop valve, a filter, a pneumatic ball valve, a pressure gauge, a pressure reducing valve, a pressure transmitter, a gas-jet gun head and an electric control system; the return water mechanism includes: stop valves, trap valves, sight glasses, check valves; take out steam condensate water mechanism includes: diaphragm pump, pipeline, storage water tank draw water. The equipment adopts steam heating, and the water temperature reaches the predetermined temperature rapidly, is favorable to the energy saving, and the noise reduction, life is relatively long. The temperature display instrument can adjust the size of steam, thereby ensuring that the temperature difference of water in the tank is small and the sterilizing effect is uniform. The temperature sensor can carry out all-round control to the temperature value.
And the conveying equipment, the circulating water pump and the temperature sensor arranged in the temperature zone are electrically connected with a PLC (programmable logic controller) system in the steam heating system.
Preferably, the method comprises the following steps: the conveying net belt of the conveying equipment can be any one of a stainless steel chain net, a stainless steel chain plate and a pp chain plate.
Preferably, the method comprises the following steps: the front side of the circulating water pump is provided with a filtering system to prevent impurities in the tank from being pumped into the pump and circulating in the sterilizing (cooling) tank for a long time.
Preferably, the method comprises the following steps: the flexible curtain is installed at the bottled beverage inlet of the first temperature zone, so that the temperature in the first temperature zone can be reduced and lost.
Preferably, the method comprises the following steps: and the circulating water pumps in the first temperature zone to the fourth temperature zone adopt high-temperature pumps.
Preferably, the method comprises the following steps: high-pressure air nozzles are fixedly arranged on two sides of the conveying mesh belt outside the sixth temperature zone; the high-pressure air nozzle is connected with high-pressure air pipes through metal corrugated pipes, the height and the air injection direction of the high-pressure air nozzle can be adjusted through the corrugated pipes, and each high-pressure air pipe is provided with a manual air valve; the high-pressure air nozzle can be provided with a plurality of groups; each high-pressure air pipe is connected with a high-pressure air main pipe, and the high-pressure air main pipe is connected with an air compressor. The design can accurately spray air in the direction, reduce the temperature on the surface of bottled beverage in the process of conveying the beverage bottles, and dry the moisture on the surface of the beverage bottles.
The utility model discloses a work flow is: putting the packaged bottled beverage on a speed-adjustable conveying net belt, and sequentially entering 6 temperature zones under the action of conveying equipment; after the high-temperature water is used as a medium for sterilization, the high-temperature water is sent into the cooling box body by the conveying equipment for uniform cooling, so that the sterilization effect of the product is achieved. The apparatus can be operated continuously and the sterilized packaged product is continuously fed to the next production step.
The utility model has the advantages that: the equipment comprises a preheating part, a sterilizing part, a cooling part and an air drying part, and the sterilized beverage bottles are driven to enter the sterilizing device body for continuous operation sterilization through the continuous running of the chains; the sterilization temperature and time can be adjusted, so that the quality of the beverage is stable; the automation degree is high, the operation is stable, the quality is reliable, and the operation is simple and convenient.
Drawings
FIG. 1 is a schematic top view of the present invention;
description of the labeling: the device comprises a first temperature zone 1, a second temperature zone 2, a third temperature zone 3, a fourth temperature zone 4, a fifth temperature zone 5, a sixth temperature zone 6, conveying equipment 7, a conveying mesh belt 8, a variable frequency speed reducer 9, a variable frequency machine 10, a steam heating system 11, a filtering system 12, a circulating water pump 13, a water inlet 14, a temperature sensor 15, a high-pressure air nozzle 16, an air compressor 17, a water return tank 18, an inlet baffle 19, a corrugated pipe 20, a high-pressure air pipe 21, a high-pressure air main 22 and a manual valve 23.
Detailed Description
The present invention is further illustrated by the following examples, as shown in fig. 1: a functional beverage sterilization device comprises a conveying device 7, a first temperature zone 1, a second temperature zone 2, a third temperature zone 3, a fourth temperature zone 4, a fifth temperature zone 5, a sixth temperature zone 6, a steam heating system 11 and a water circulating pump 13.
The temperature distribution of the first to sixth temperature zones 1 to 6 is 70 to 75 ℃, 90 to 95 ℃, 70 to 75 ℃, 50 to 55 ℃, 30 to 35 ℃ and tap water temperature in this order. The first temperature zone 1 is used for preheating bottled drinks, the second temperature zone 2 is used for sterilizing, and the third temperature zone 3 to the sixth temperature zone 6 are used for cooling.
The 6 temperature zones are connected in sequence, the conveying equipment 7 penetrates through the bottoms of inner cavities of the temperature zones, square stainless steel shells are arranged outside the temperature zones, spray heads 20 and temperature sensors 15 are mounted at the top ends of the inner parts of the temperature zones, the spray heads 20 are connected with the circulating water pump 13 through the water inlet 14, the circulating water pump 13 is connected with the steam heating system 11 through a pipeline, and the pipeline where the circulating water pump 13 is connected with the steam heating system 11 is provided with the filtering system 12.
The two ends of the conveying device 7 adopt variable frequency speed reducers 9, and the middle variable frequency machine 10 is connected to drive the transmission shaft to be pulled forwards and sent backwards, so that the tension of the transmission device is reduced, and the conveying mesh belt 8 is operated. Therefore, the energy is saved, the tension of the mesh belt can be reduced, and the service life is prolonged.
And a water return tank 18 is arranged at the bottom of each temperature zone and below the conveying mesh belt 8, the water return tank 18 is connected with the steam heating system 11 through a pipeline, and a circulating water pump 13 is arranged on the pipeline connecting the water return tank 18 and the steam heating system 11.
The spray head 20 is a rotatable atomization spray head; the conveying mesh belt 8 is a stainless steel chain mesh; the circulating water pumps 13 of the first temperature zone 1 to the fourth temperature zone 4 are high-temperature pumps.
The flexible curtain 19 is installed to first warm-zone 1 right side entrance, high temperature resistant plastic is selected for use to the material of flexible curtain 19, can make the temperature reduction in the first warm-zone 1 run off.
Ladder-shaped high-pressure air nozzles 16 are fixedly arranged on both sides of the conveying mesh belt 8 on the left side of the sixth temperature zone 6; the high-pressure gas nozzle 16 is connected with a high-pressure gas pipe 21 through a metal corrugated pipe 20, and the height and the gas spraying direction of the high-pressure gas nozzle 16 can be adjusted through the corrugated pipe 20; the high-pressure air nozzle 16 can be provided with a plurality of groups, and each high-pressure air pipe 21 is provided with a manual air valve 23; each high-pressure air pipe 21 is connected with a high-pressure air main pipe 22, and the high-pressure air main pipe 22 is connected with the air compressor 17. The design can accurately spray air in the direction, reduce the temperature on the surface of bottled beverage in the process of conveying the beverage bottles, and dry the moisture on the surface of the beverage bottles.
The steam heating system 11 is a conventional device and will not be described in detail herein. The conveying equipment 7, the circulating water pump 13 and the temperature sensor 15 arranged in the temperature zone are electrically connected with a PLC (not shown) in the steam heating system 11.
The utility model discloses a work flow is: the bottled beverage is vertically arranged on a conveying mesh belt 8, slowly enters a sterilization device body in sequence under the action of conveying equipment 7, is preheated by a first temperature zone 1, is sterilized by using high-temperature water in a second temperature zone 2 as a medium, is conveyed into a third temperature zone, a fourth temperature zone, a fifth temperature zone and a sixth temperature zone by the conveying equipment 7 to be uniformly cooled in sequence, and each temperature zone is matched with a circulating water pump to convey hot water or cold water to the beverage to be sterilized through a pipeline, so that the sterilization effect of the product is achieved; the total time of sterilization and cooling is generally 45-50 m. The apparatus is operated continuously and the sterilized bottled beverage is continuously fed to the next production process.
It is to be understood that the terms "upper", "lower", "left", "right", "inner", "outer", and the like, are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be construed as limiting the present invention. Unless expressly stated or limited otherwise, the terms "mounted," "disposed," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art. The examples are given solely for the purpose of illustration and are not intended to limit the scope of the invention. In addition, after reading the teaching of the present invention, the skilled person can make various modifications or changes to the present invention, and these equivalents also fall within the scope defined by the appended claims of the present application.
Claims (5)
1. A functional beverage sterilization device comprises a conveying device, a temperature zone, a steam heating system and a water circulation system, wherein two ends of the conveying device adopt variable frequency speed reducers, and a middle variable frequency machine is used for supporting and driving a transmission shaft to be pulled forwards and backwards, so that the tension of a transmission device is reduced, and a conveying mesh belt is enabled to run; the steam heating system mainly comprises: the system comprises a steam control mechanism, a water return mechanism, a steam condensate water pumping mechanism, a PLC (programmable logic controller), a temperature sensor and a display screen; the steam control mechanism includes: the device comprises a stop valve, a filter, a pneumatic ball valve, a pressure gauge, a pressure reducing valve, a pressure transmitter, a gas-jet gun head and an electric control system; the return water mechanism includes: stop valves, trap valves, sight glasses, check valves; take out steam condensate water mechanism includes: a diaphragm pump, a water pumping pipeline and a water storage tank; the method is characterized in that: six temperature zones are provided; the water circulation system is connected with each temperature zone, and each temperature zone is matched with a circulating water pump to send hot water or cold water to the beverage to be sterilized through a spray head arranged at the top end of each temperature zone by a pipeline; the circulating water pump is connected with the steam heating system through a pipeline, and a filtering system is arranged on the pipeline connecting the circulating water pump and the steam heating system; temperature sensors are arranged at the top ends of the temperature zones; and the conveying equipment, the circulating water pump and the temperature sensor arranged in the temperature zone are electrically connected with a PLC (programmable logic controller) in the steam heating system.
2. The functional beverage sterilization device according to claim 1, wherein: the conveying mesh belt can be any one of a stainless steel chain mesh, a stainless steel chain plate and a pp chain plate.
3. The functional beverage sterilization device according to claim 1, wherein: a flexible curtain is arranged at the bottled beverage inlet of the first temperature zone.
4. The functional beverage sterilization device according to claim 1, wherein: and the circulating water pumps in the first temperature zone to the fourth temperature zone adopt high-temperature pumps.
5. The functional beverage sterilization device according to claim 1, wherein: high-pressure air nozzles are fixedly arranged on two sides of the conveying mesh belt outside the sixth temperature zone; the high-pressure air nozzle is connected with high-pressure air pipes through metal corrugated pipes, the height and the air injection direction of the high-pressure air nozzle can be adjusted through the corrugated pipes, and each high-pressure air pipe is provided with a manual air valve; the high-pressure air nozzle can be provided with a plurality of groups; each high-pressure air pipe is connected with a high-pressure air main pipe, and the high-pressure air main pipe is connected with an air compressor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022652531.2U CN213881635U (en) | 2020-11-17 | 2020-11-17 | Functional beverage sterilizing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022652531.2U CN213881635U (en) | 2020-11-17 | 2020-11-17 | Functional beverage sterilizing device |
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| Publication Number | Publication Date |
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| CN213881635U true CN213881635U (en) | 2021-08-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022652531.2U Expired - Fee Related CN213881635U (en) | 2020-11-17 | 2020-11-17 | Functional beverage sterilizing device |
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| Country | Link |
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| CN (1) | CN213881635U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115285461A (en) * | 2022-08-05 | 2022-11-04 | 斯迪洛锦禧(上海)智能科技有限公司 | Material bag side-standing spraying preheating device and method |
| CN118120942A (en) * | 2024-05-07 | 2024-06-04 | 山东瑞海自动化科技有限公司 | Full-automatic energy-saving continuous sterilization and cooking device and method |
-
2020
- 2020-11-17 CN CN202022652531.2U patent/CN213881635U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115285461A (en) * | 2022-08-05 | 2022-11-04 | 斯迪洛锦禧(上海)智能科技有限公司 | Material bag side-standing spraying preheating device and method |
| CN115285461B (en) * | 2022-08-05 | 2024-05-03 | 斯迪洛锦禧(上海)智能科技有限公司 | Material bag side-standing spraying preheating temperature rising device and temperature rising method thereof |
| CN118120942A (en) * | 2024-05-07 | 2024-06-04 | 山东瑞海自动化科技有限公司 | Full-automatic energy-saving continuous sterilization and cooking device and method |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210806 |