CN213360392U - High-pressure cleaning control system - Google Patents
High-pressure cleaning control system Download PDFInfo
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- CN213360392U CN213360392U CN202022198544.7U CN202022198544U CN213360392U CN 213360392 U CN213360392 U CN 213360392U CN 202022198544 U CN202022198544 U CN 202022198544U CN 213360392 U CN213360392 U CN 213360392U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 49
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 110
- 238000000034 method Methods 0.000 claims abstract description 5
- 230000008569 process Effects 0.000 claims abstract description 5
- 230000001105 regulatory effect Effects 0.000 claims description 9
- 238000012545 processing Methods 0.000 claims description 7
- 230000017525 heat dissipation Effects 0.000 claims description 6
- 238000010926 purge Methods 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 abstract description 3
- 230000002035 prolonged effect Effects 0.000 abstract description 2
- 230000002159 abnormal effect Effects 0.000 description 5
- 230000002349 favourable effect Effects 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000009360 aquaculture Methods 0.000 description 2
- 244000144974 aquaculture Species 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 208000035473 Communicable disease Diseases 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Abstract
The utility model discloses a high pressure cleaning control system, include: the data acquisition module is configured to acquire the current numerical value of the high-pressure cleaning system parameter in real time, wherein the high-pressure cleaning system parameter comprises the water pressure of the water inlet pipe, the water pressure of the water outlet pipe and the operation parameter of the water pump; the calculation module is configured to process the acquired current numerical value and a preset value to obtain a calculation result; and the control module is configured to adjust the parameters of the high-pressure cleaning system to preset values based on the calculation result obtained by the calculation module. Through the high-pressure cleaning control system designed by the application, the problem of high energy loss when multiple pumps of the high-pressure cleaning device operate simultaneously is solved, the water pressure and the water temperature are automatically controlled, the opening amount of the water pump is reduced when the water pump needs relatively low pressure, the opening amount of the water pump is increased when the water pump needs relatively high pressure, so that the water pump is effectively and automatically managed, the service life of the water pump is prolonged, and the energy loss and the equipment maintenance cost are reduced.
Description
Technical Field
The utility model belongs to livestock-raising equipment field, specifically speaking relate to a high-pressure cleaning control system.
Background
The large-scale farm has high feeding density, and epidemic situations are difficult to control and often cause great loss once infectious diseases occur in the farm. The epidemic prevention work of having done plant, the key is in time to carry out thorough cleaning disinfection to aquaculture environment and handles, at present, high pressure cleaning equipment belongs to comparatively advanced cleaning equipment, but present high pressure cleaning equipment is the multi-pump loading simultaneously usually, in order to guarantee can provide required high-pressure state in real time in the use, but the energy loss when the multi-pump is moved simultaneously is higher, and to using this equipment washing to can greatly increase the cleaning cost under the condition that does not need high water pressure very much, the multi-pump is long-time operation simultaneously still leads to its life's reduction, increase the maintenance cost.
Accordingly, further developments and improvements are still needed in the art.
SUMMERY OF THE UTILITY MODEL
In order to solve the above problems, a high pressure cleaning control system is proposed. The utility model provides a following technical scheme:
a high pressure purge control system, comprising:
the system comprises a data acquisition module, a data processing module and a data processing module, wherein the data acquisition module is configured to acquire the current numerical values of parameters of a high-pressure cleaning system in real time, and the parameters of the high-pressure cleaning system comprise the water pressure of a water inlet pipe, the water pressure of a water outlet pipe and the operation parameters of a water pump;
the calculation module is configured to process the acquired current numerical value and a preset value to obtain a calculation result;
and the control module is configured to adjust the parameters of the high-pressure cleaning system to preset values based on the calculation result obtained by the calculation module.
Further, the data acquisition module is including being used for acquireing inlet tube hydraulic pressure's pressure sensor, being used for acquireing outlet pipe hydraulic pressure's pressure transmitter, the calculation module is including being used for handling the main chip who acquires data, control module is including being used for regulating and control outlet pipe hydraulic water pump and being used for regulating and control the converter of water pump, pressure sensor, pressure transmitter and converter respectively with main chip signal connection, the water pump with converter control connection.
Furthermore, the pressure sensor is connected with a digital input port of the main chip, the pressure transmitter is connected with an analog input port of the main chip, and the frequency converter is connected with a special frequency converter port of the main chip.
Furthermore, the parameters of the high-pressure cleaning system further comprise water temperature of the water outlet pipe, the data acquisition module further comprises a temperature sensor for acquiring the water temperature of the water outlet pipe, and the temperature sensor is connected with the analog input port of the main chip.
Furthermore, the control module also comprises a boiler for regulating and controlling the water temperature of the water outlet pipe, and the boiler is connected with the digital quantity output port of the main chip.
Furthermore, the data acquisition module further comprises an overflow sensor for acquiring the overflow state of the water outlet pipe, and the overflow sensor is connected with the digital input port of the main chip.
The system further comprises a storage module, wherein the storage module is configured to store preset values input by a user and calculation results of the calculation module, and the storage module is connected with a memory read-write port of the main chip.
The system further comprises a clock module, wherein the clock module is configured to record the triggering duration and feed the triggering duration back to the main chip, and the clock module is connected with a clock reading port of the main chip.
The system comprises a main chip, a power module and a touch screen, wherein the main chip is provided with a power port, the power module is connected with the power port of the main chip, the touch screen is connected with the special port of the touch screen of the main chip, and the power module is connected with the special port of the touch screen of the main chip.
Furthermore, the control module further comprises a water pump fan for adjusting the heat dissipation of the water pump, and the water pump fan is in control connection with the frequency converter.
Has the advantages that:
through the high-pressure cleaning control system designed by the application, the problem of high energy loss when multiple pumps of the high-pressure cleaning device operate simultaneously is solved, the water pressure and the water temperature are automatically controlled, the opening amount of the water pump is reduced when the water pump needs relatively low pressure, the opening amount of the water pump is increased when the water pump needs relatively high pressure, so that the water pump is effectively and automatically managed, the service life of the water pump is prolonged, and the energy loss and the equipment maintenance cost are reduced.
Drawings
FIG. 1 is a schematic structural diagram of a high pressure cleaning control system according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a circuit structure of a high pressure cleaning control system according to an embodiment of the present invention;
in the drawings: 100. a data acquisition module; 110. a pressure sensor; 120. a pressure transmitter; 130. a temperature sensor; 140. an overflow sensor; 200. a calculation module; 210. a main chip; 300. a control module; 310. a frequency converter; 320. a water pump; 330. a boiler; 340. an alarm; 400. a storage module; 500. a clock module; 600. an Internet of things system; 700. a touch screen; 800. and a power supply module.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the following description, together with the drawings of the present invention, clearly and completely describes the technical solution of the present invention, and based on the embodiments in the present application, other similar embodiments obtained by those skilled in the art without creative efforts shall all belong to the protection scope of the present application. In addition, directional terms such as "upper", "lower", "left", "right", etc. in the following embodiments are directions with reference to the drawings only, and thus, the directional terms are used for illustration and not for limitation of the present invention.
As shown in fig. 1-2, a high pressure purge control system includes:
the data acquisition module 100 is configured to acquire a current value of a high-pressure cleaning system parameter in real time, wherein the high-pressure cleaning system parameter includes a water pressure of a water inlet pipe, a water pressure of a water outlet pipe and an operation parameter of the water pump 320;
the calculation module 200 is configured to process the acquired current value and a preset value to obtain a calculation result;
and the control module 300 is configured to adjust the parameters of the high-pressure cleaning system to preset values based on the calculation result obtained by the calculation module 200.
After the high-pressure cleaning control system is started, a user inputs a preset value of a target parameter according to actual needs, the data acquisition module 100 acquires a parameter of the high-pressure cleaning system in real time and sends the parameter information acquired in real time to the calculation module 200, the calculation module 200 compares the input preset value with the acquired parameter value, if the parameter value is equal to the preset value, the state is maintained, if the parameter value is not equal to the preset value, the calculation module 200 feeds back the difference value obtained by comparison to the control module 300, the control module 300 correspondingly adjusts the parameter of the high-pressure cleaning system based on the difference value until the parameter value acquired in real time is equal to the preset value of the user, and the system maintains the state to operate.
Further, the data acquisition module 100 includes a pressure sensor 110 for acquiring a water pressure of the water inlet pipe and a pressure transmitter 120 for acquiring a water pressure of the water outlet pipe, the calculation module 200 includes a main chip 210 for processing the acquired data, the control module 300 includes a water pump 320 for regulating the water pressure of the water outlet pipe and a frequency converter 310 for regulating the water pump 320, the pressure sensor 110, the pressure transmitter 120 and the frequency converter 310 are respectively in signal connection with the main chip 210, and the water pump 320 is in control connection with the frequency converter 310. The pressure sensor 110 disposed inside the water inlet pipe detects a water pressure signal of the water inlet pipe in real time, and inputs the water pressure signal as a digital quantity to the main chip 210 through the digital quantity input port. The main chip 210 adopts an STM32 single chip microcomputer, and the series of single chip microcomputers are low in cost and stable in performance and can well meet the requirements of a high-pressure cleaning control system. The pressure transmitter 120 disposed on the water outlet pipe can input the detected pressure signal to the main chip 210 in an analog manner through the analog input port in real time, and the pressure signal reflects the outlet water pressure of the water outlet pipe of the high pressure cleaning system. The main chip 210 dynamically regulates and controls the operating frequency of the water pump 320 through the frequency converter 310, and further adjusts the water pressure in the pipeline.
Further, the pressure sensor 110 is connected to a digital input port of the main chip 210, the pressure transmitter 120 is connected to an analog input port of the main chip 210, and the frequency converter 310 is connected to a dedicated port of the frequency converter 310 of the main chip 210. Different signal receiving ports are arranged on the main chip 210 corresponding to different input signal modes, so that the input signals can be conveniently subjected to digital processing.
Further, the parameters of the high pressure cleaning system further include water temperature of the water outlet pipe, the data acquisition module 100 further includes a temperature sensor 130 for acquiring the water temperature of the water outlet pipe, and the temperature sensor 130 is connected to the analog input port of the main chip 210. High-pressure cleaning can have high temperature cleaning function usually, be convenient for carry out high temperature cleaning to aquaculture environment and disinfect, therefore, be provided with the boiler 330 that is used for heating the temperature and be used for monitoring the temperature sensor 130 of temperature corresponding to this high temperature cleaning function, the temperature signal that temperature sensor 130 measured passes through the analog input port and inputs for main chip 210 with the analog quantity, main chip 210 receives the actual measurement temperature that this temperature signal corresponds and compares it with predetermineeing the temperature, when predetermineeing the temperature and not being higher than actual measurement temperature, boiler 330 maintains the not start-up state, when predetermineeing the temperature and being higher than actual measurement temperature, main chip 210 sends start-up command to the control circuit of boiler 330 through digital output interface, boiler 330 starts, heat the water in the pipeline.
Further, the control module 300 further includes a boiler 330 for regulating the water temperature in the water outlet pipe, and the boiler 330 is connected to the digital output port of the main chip 210. The boiler 330 is internally provided with a boiler control circuit, the main chip 210 is in control connection with the boiler control circuit, and the heating level of the boiler is adjusted through the boiler control circuit, so that the water temperature in the water pipe is adjusted. The digital output port is further connected with an alarm 340, and the main chip 210 controls an alarm control circuit inside the alarm 340 through the digital output. The alarm 340 is preferably an audible and visual alarm, when an abnormal condition is detected in the system, the main chip 210 sends an abnormal signal to the touch screen 700 and the alarm 340, the alarm 340 is used for reminding a user of paying attention to the abnormal condition, and the touch screen 700 is used for specifically displaying an abnormal position and an abnormal state to the user.
Further, the data acquisition module 100 further includes an overflow sensor 140 for acquiring an overflow state of the outlet pipe, and the overflow sensor 140 is connected to the digital input port of the main chip 210.
Further, the system further comprises a storage module 400 configured to store a preset value input by a user and a calculation result of the calculation module 200, wherein the storage module 400 is connected to the memory read-write port of the main chip 210. The storage module 400 is provided to facilitate the user to read the history record at any time, save the data space inside the main chip 210, and accelerate the system operation speed.
Further, the clock module 500 is further included and configured to record the trigger duration and feed back the trigger duration to the master chip 210, and the clock module 500 is connected to the clock reading port of the master chip 210. The trigger duration is a time period including various types, for example, a precision delay set for preventing misjudgment caused by data floating in the adjustment process of the frequency converter 310, or a heat dissipation delay for continuing heat dissipation work of a water pump fan after the water pump 320 stops working, and the like.
Further, the system 600 of the internet of things, the touch screen 700 and the power module 800 are included, the system 600 of the internet of things is connected with the port special for the internet of things of the main chip 210, the touch screen 700 is connected with the port special for the touch screen 700 of the main chip 210, and the power module 800 is connected with the power port of the main chip 210. Through connecting main chip 210 with thing networking system 600, make things convenient for remote control high pressure cleaning system, can also link high pressure cleaning system and other automated control systems simultaneously, be favorable to mechatronic management. The touch screen 700 facilitates human-computer interaction, and a user directly adjusts the control program of the main chip 210 through the touch screen 700.
Further, the control module 300 further includes a water pump fan for adjusting heat dissipation of the water pump 320, and the water pump fan is in control connection with the frequency converter 310. Water pump 320 sets up the heat dissipation that water pump fan helps water pump 320 to be favorable to prolonging water pump 320's life, water pump 320's operating frequency passes through converter 310 and adjusts, equally, a water pump fan for water pump 320 cooling also carries out corresponding regulation through converter 310, corresponding different work water pressure sets for corresponding water pump 320 operating frequency and water pump fan operating frequency, be favorable to reducing energy loss.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the scope of the invention, i.e. the present invention is intended to cover all equivalent variations and modifications within the scope of the present invention.
Claims (10)
1. A high pressure purge control system, comprising:
the system comprises a data acquisition module, a data processing module and a data processing module, wherein the data acquisition module is configured to acquire the current numerical values of parameters of a high-pressure cleaning system in real time, and the parameters of the high-pressure cleaning system comprise the water pressure of a water inlet pipe, the water pressure of a water outlet pipe and the operation parameters of a water pump;
the calculation module is configured to process the acquired current numerical value and a preset value to obtain a calculation result;
and the control module is configured to adjust the parameters of the high-pressure cleaning system to preset values based on the calculation result obtained by the calculation module.
2. The high-pressure cleaning control system according to claim 1, wherein the data acquisition module comprises a pressure sensor for acquiring water pressure of the water inlet pipe and a pressure transmitter for acquiring water pressure of the water outlet pipe, the calculation module comprises a main chip for processing acquired data, the control module comprises a water pump for regulating water pressure of the water outlet pipe and a frequency converter for regulating the water pump, the pressure sensor, the pressure transmitter and the frequency converter are respectively in signal connection with the main chip, and the water pump is in control connection with the frequency converter.
3. The high pressure cleaning control system according to claim 2, wherein the pressure sensor is connected to a digital input port of the main chip, the pressure transmitter is connected to an analog input port of the main chip, and the frequency converter is connected to a frequency converter dedicated port of the main chip.
4. The pressure washer control system of claim 2, wherein the pressure washer system parameters further include outlet tube water temperature, the data acquisition module further comprises a temperature sensor for acquiring the outlet tube water temperature, and the temperature sensor is connected to the main chip analog input port.
5. The high pressure cleaning control system as claimed in claim 4, wherein the control module further comprises a boiler for regulating water temperature in the water outlet pipe, the boiler being connected to the digital output port of the main chip.
6. The high pressure cleaning control system according to claim 2, wherein the data acquisition module further comprises an overflow sensor for acquiring an overflow state of the water outlet pipe, and the overflow sensor is connected with the digital input port of the main chip.
7. The high pressure cleaning control system according to claim 2, further comprising a storage module configured to store preset values input by a user and calculation results of the calculation module, wherein the storage module is connected to the memory read/write port of the main chip.
8. The high pressure cleaning control system according to claim 2, further comprising a clock module configured to record a trigger duration and feed the trigger duration back to the master chip, the clock module being connected to a clock read port of the master chip.
9. The high-pressure cleaning control system according to claim 2, further comprising an internet of things system, a touch screen and a power module, wherein the internet of things system is connected with the port dedicated to the internet of things of the main chip, the touch screen is connected with the port dedicated to the touch screen of the main chip, and the power module is connected with the power port of the main chip.
10. The high pressure cleaning control system according to claim 2, wherein the control module further comprises a water pump fan for adjusting heat dissipation of the water pump, and the water pump fan is in control connection with the frequency converter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022198544.7U CN213360392U (en) | 2020-09-29 | 2020-09-29 | High-pressure cleaning control system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202022198544.7U CN213360392U (en) | 2020-09-29 | 2020-09-29 | High-pressure cleaning control system |
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| CN213360392U true CN213360392U (en) | 2021-06-04 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115494767A (en) * | 2022-09-21 | 2022-12-20 | 加特林智能设备(无锡)有限公司 | Intelligent management system of Internet of things high-pressure cleaning machine |
| CN116422615A (en) * | 2023-02-22 | 2023-07-14 | 苏州禹山传感科技有限公司 | A self-adaptive adjustment method for sensor cleaning brush frequency |
-
2020
- 2020-09-29 CN CN202022198544.7U patent/CN213360392U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115494767A (en) * | 2022-09-21 | 2022-12-20 | 加特林智能设备(无锡)有限公司 | Intelligent management system of Internet of things high-pressure cleaning machine |
| CN115494767B (en) * | 2022-09-21 | 2023-11-03 | 加特林智能设备(无锡)有限公司 | Intelligent management system of Internet of things high-pressure cleaning machine |
| CN116422615A (en) * | 2023-02-22 | 2023-07-14 | 苏州禹山传感科技有限公司 | A self-adaptive adjustment method for sensor cleaning brush frequency |
| CN116422615B (en) * | 2023-02-22 | 2025-04-15 | 苏州禹山传感科技有限公司 | A method for adaptively adjusting the frequency of sensor cleaning brushes |
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