Steel pipe production measurement alarm device
Technical Field
The utility model belongs to the technical field of steel pipe production is relevant, more specifically says, relates to a steel pipe production measurement alarm device.
Background
The steel tube has a hollow cross section with a length much greater than the diameter. The steel pipe is divided into round, square, rectangular and special-shaped steel pipes according to the shape of the cross section; the steel pipe is divided into a carbon structural steel pipe, a low-alloy structural steel pipe, an alloy steel pipe and a composite steel pipe according to the material quality; the steel pipes are divided into steel pipes for conveying pipelines, engineering structures, thermal equipment, petrochemical industry, machinery manufacturing, geological drilling, high-pressure equipment and the like according to the application; the production process includes seamless steel pipe and welded steel pipe, the seamless steel pipe includes hot rolling and cold rolling (drawing), and the welded steel pipe includes straight seam welded steel pipe and spiral seam welded steel pipe.
Steel pipes are not only used for transporting fluids and powdery solids, exchanging heat energy, manufacturing mechanical parts and containers, but also are economical steels. The steel pipe is used for manufacturing the building structure net rack, the supporting column and the mechanical support, so that the weight can be reduced, the metal can be saved by 20-40%, and the industrialized mechanized construction can be realized. The steel pipe is used for manufacturing the highway bridge, so that steel can be saved, the construction is simplified, the area of a coating protective layer can be greatly reduced, and the investment and the maintenance cost are saved.
In an automatic steel pipe or steel plate processing production line, detection and confirmation of the conveying position and the length of a steel pipe are necessary means for automatic production, and particularly, sensors of front and rear processing equipment of a large-sized steel pipe such as a large straight seam steel pipe forming machine need to accurately detect the length of the steel pipe so as to determine the moving position of the steel pipe and provide input signals for the automatic equipment. In the prior art, when the length of the steel pipe is detected, the passing time of two end faces of the steel pipe is detected through two sensors, and the length of the steel pipe is calculated by multiplying the passing time by the moving speed of the steel pipe, but the steel pipe does not always advance at a constant speed in the moving process, so that the measured length of the steel pipe is wrong.
A new way for measuring the length of a steel pipe is explained in the journal of the measurement of the steel pipe, and a steel pipe length measuring system has various length measuring ways and has various characteristics. (1) And measuring the length by a grating ruler. The basic principle is as follows: two grating rulers with fixed lengths are respectively arranged on the outer sides of two ends of the steel pipe, a rodless cylinder is utilized to drive the grating rulers to be close to the two ends of the steel pipe, and the measurement of the length of the steel pipe is realized by utilizing the interference phenomenon of light. Its advantages are high measuring accuracy. However, the grating ruler is expensive and difficult to maintain, and is sensitive to the influence of dust and field vibration, and under the working condition of workshop fields, the influence of dust in the air, vibration generated in the process of conveying the steel pipe and the like is difficult to avoid, and the grating ruler has large measurement error and even cannot be used in serious conditions. (2) And measuring the length by a camera. The camera length measuring method is to utilize image processing to realize the length measurement of steel pipe and has the principle that one section of the steel pipe conveying roller way is provided with a series of equidistant photoelectric switches, and the other section is provided with a light source and a camera. When the steel pipe passes through the area, the length of the steel pipe can be determined according to the position of an image shot by a photoelectric switch at a certain position on a screen through a camera. The method is characterized in that online measurement can be realized, and length data can be obtained when the steel pipe passes through a length measurement area without interruption. The defects exist that: if the special light source is not used for irradiation, the steel pipe is interfered by external light, and after the special light source is adopted, because the brightness of the pipe end of the steel pipe is high after chamfering, the reflection of light is strong, the reflection of light is generated on a camera, the resolution ratio of the limit of the pipe end is reduced, reading errors are easily caused, and meanwhile, errors exist in the detection of the photoelectric switch, so that the actual measurement precision is also low. (3) And (5) measuring the length by an encoder. With the wide application of the encoder, the research of length measurement by using the encoder appears, namely, a hydraulic cylinder pushing length measurement method. The principle is that an encoder is arranged at an oil cylinder, the oil cylinder is used for pushing a steel pipe to move on a roller way, a series of photoelectric switches are arranged on the other side of the oil cylinder at equal intervals, and when the end of the steel pipe pushed by the oil cylinder touches the photoelectric switches, the recorded reading of the encoder is converted into the stroke of the oil cylinder, so that the length of the steel pipe can be calculated. The method is characterized in that the steel pipe needs to be lifted up during length measurement, and the mechanical part for pushing the steel pipe has a huge structure and higher manufacturing cost. In addition, a certain error also exists in the detection of the photoelectric switch; in order to realize repeated measurement, a driving roller and a control part thereof are additionally arranged, so that the manufacturing cost of the system is increased. "
The Chinese patent application numbers are: 201922287963.5, the notice number is: 2020-07-10 "a length measurement device for steel pipe production usefulness", it includes measuring platform, measuring platform wholly is L shape structure and sets up a plurality of groups clamping device on its bottom surface, clamping device includes the fly leaf and bears the weight of the seat, bears and has placed the steel pipe on the seat, and the fly leaf is driven by drive arrangement and carries out linear motion along measuring platform's lateral wall, and the lower terminal surface fixedly connected with preforming of fly leaf, the preforming laminates with the outer wall of steel pipe, and is equipped with the locking mechanical system with drive arrangement matched with on measuring platform's the lateral wall. Through setting up the preforming and bearing the seat cooperation and using, can be fixed the steel pipe centre gripping, through utilizing locking mechanism, can in time lock drive arrangement moreover to make the preforming can stabilize the centre gripping steel pipe, avoid the steel pipe to take place axial rotation, provide fine operating condition for measuring mechanism.
The Chinese patent application numbers are: 201510903604.1, publication date is: 2017-06-16, the bottom of a measuring platform is provided with a universal wheel, and the universal wheel is provided with an emergency stop device; a limiting plate is arranged on the left side of the top end of the measuring platform, the measuring scale is fixedly arranged at the front end of the limiting plate, and the zero scale mark is aligned with the edge of the right side of the limiting plate; the top end of the measuring platform is fixedly provided with at least two fixed supports which are positioned on the same straight line, and the top ends of the fixed supports are provided with circular arc-shaped composite steel pipe brackets; the right side of the top end of the measuring platform is provided with a sliding chute, an electric sliding block is arranged in the sliding chute, the top end of the electric sliding block is provided with a positioning plate, the left side wall of the positioning plate is provided with a pressure sensor, the positioning plate is also provided with a linear infrared emitter, and the linear infrared emitter emits linear infrared towards the measuring scale; the electric sliding block, the pressure sensor and the linear infrared emitter are electrically connected with a main control module arranged in the measuring platform.
Disclosure of Invention
1. Problems to be solved
To current steel pipe measurement accuracy not high, can't carry out the problem of feedback to measuring result, the utility model provides a steel pipe production measurement alarm device. The device can adapt to the measurement of the lengths of steel pipes with different pipe diameters and shapes, can be butted with an automatic production line, replaces manual work to accurately measure the steel pipes, and can feed back the measurement result.
2. Technical scheme
In order to solve the above problem, the utility model discloses the technical scheme who adopts as follows:
the utility model discloses a steel pipe production measurement alarm device, including support frame, sharp slip table mechanism, measuring mechanism and emergency stop mechanism, sharp slip table mechanism sets up on the support frame, measuring mechanism includes base, gyro wheel and encoder, the base sets up in sharp slip table mechanism, the gyro wheel meets with base and encoder respectively, the encoder meets with the siren.
As the utility model discloses a further explanation, sharp slip table mechanism includes lead screw, nut and nut frame, the lead screw sets up on the support frame, nut and nut frame have two sets ofly, and nut frame meet to reverse setting is on the lead screw, nut frame meets with the base.
As the utility model discloses a further explanation, sharp slip table mechanism still includes first guide bar and first slider, first guide bar meets with the support frame, and first guide bar sets up in the lead screw both sides, first slider cup joints on first guide bar to meet with the base.
As the utility model discloses a further explanation, sharp slip table mechanism still includes shaft coupling and bearing frame, the bearing frame sets up at the lead screw both ends, and the shaft coupling is connected to the bearing frame of one end.
As a further explanation of the utility model, the measuring mechanism further includes first connecting rod and first extension spring, the gyro wheel is articulated to be set up on first connecting rod, first connecting rod one end is articulated with the base, first extension spring one end meets with first connecting rod, and the other end meets with the base.
As a further explanation of the utility model, the scram mechanism includes the friction disc, the friction disc sets up in gyro wheel one side.
As a further explanation of the utility model, the scram mechanism also comprises a second connecting rod and a second sliding block, one end of the second connecting rod is hinged with the second sliding block, the other end is connected with the friction plate,
as a further explanation of the utility model, scram mechanism still includes second guide bar and second extension spring, the second slider cup joints on the second guide bar, and along the direction of second guide bar, the second guide bar is connected with the second extension spring, and the second guide bar is fixed on the base.
As a further explanation of the utility model, scram mechanism still includes pressure sensor, pressure sensor and second extension spring are kept away from the one end of second guide bar and are connected, and pressure sensor fixes on the base.
As a further explanation of the utility model, the utility model also comprises a motor, the motor is connected with the shaft coupling.
3. Advantageous effects
Compared with the prior art, the beneficial effects of the utility model are that:
(1) the utility model discloses a steel pipe production measurement alarm device accomplishes the measurement of steel pipe length through the measuring mechanism, and scram mechanism stops the measuring mechanism in time, reduces the error that causes because measuring mechanism inertia, realizes the change of measuring mechanism position through sharp slip table mechanism, can adapt to the measurement of the steel pipe length of different pipe diameters and shapes, can dock automatic production line, replace the manual work to carry out the accurate measurement to the steel pipe, for the classification of follow-up steel pipe, alignment, rust cleaning, paint spraying provide the assurance, improved production efficiency, reduced intensity of labour;
(2) the utility model discloses a steel pipe production measurement alarm device, the position of measurement mechanism is used for adjusting to sharp slip table mechanism, realizes through the rotation of lead screw and two sets of nuts and nut frame that the measurement mechanism of both sides can adjust in opposite directions, can adapt to the measurement of the steel pipe of big pipe diameter;
(3) the utility model discloses a steel pipe production measurement alarm device, through the setting of first guide bar and first slider, make measuring mechanism can carry out steady removal in the process of removing, can not take place the incline, measuring mechanism's displacement is also comparatively accurate, realizes, utilizes and uses in actual production;
(4) the utility model discloses a steel pipe production measurement alarm device, which is connected with a lead screw through a bearing seat and connected with an external power device through a coupler, and is convenient to use;
(5) the utility model discloses a steel pipe production measurement alarm device, measuring mechanism for ensure the gyro wheel and roll on the steel pipe surface, reduce measuring error, adopt the mode of both sides equal measurement, set up the first extension spring on the first connecting rod connected with the gyro wheel, make the gyro wheel can paste the steel pipe surface tightly, when gyro wheel and steel pipe no longer contact, because the effect of first extension spring makes the gyro wheel contact with the friction disc, prevent the roll of gyro wheel in time, reduce measuring error;
(6) the utility model discloses a steel pipe production measurement alarm device, in order to ensure that the friction disc can carry out timely stopping to the gyro wheel, need detect the in service behavior of friction disc, generally for the thickness of monitoring friction disc, do not examine time measuring to the steel pipe, the friction disc contacts with the gyro wheel, the friction disc meets with the second slider through the second connecting rod, when the friction disc attenuation, the length of second extension spring increases, the pressure increase that pressure sensor received sets for the threshold value to pressure sensor, surpass the threshold value when its index and then carry out the police dispatch newspaper.
Drawings
The technical solution of the present invention will be described in further detail with reference to the accompanying drawings and examples, but it should be understood that these drawings are designed for illustrative purposes only and thus are not intended to limit the scope of the present invention. Furthermore, unless otherwise indicated, the drawings are intended to be illustrative of the structural configurations described herein and are not necessarily drawn to scale.
Fig. 1 is a schematic view of the overall structure of a steel pipe production measurement alarm device of the present invention;
FIG. 2 is a schematic side view of a linear slide mechanism;
fig. 3 is a schematic structural diagram of a combination of a side measuring mechanism and an emergency stop structure.
In the drawings:
1. a motor;
2. a support frame;
3. a linear sliding table mechanism; 31. a first guide bar; 32. a lead screw; 33. a coupling; 34. a bearing seat; 35. a nut; 36. a nut holder; 37. a first slider;
4. a measuring mechanism; 41. a base; 42. a first link; 43. a first tension spring; 44. a roller; 45. an encoder;
5. an emergency stop mechanism; 51. a second link; 52. a second slider; 53. a second guide bar; 54. a second tension spring; 55. a pressure sensor; 56. a friction plate.
Detailed Description
The following detailed description of exemplary embodiments of the invention refers to the accompanying drawings, which form a part hereof, and in which is shown by way of illustration exemplary embodiments in which the invention may be practiced. Although these exemplary embodiments are described in sufficient detail to enable those skilled in the art to practice the invention, it should be understood that other embodiments may be realized and that various changes to the invention may be made without departing from the spirit and scope of the present invention. The following more detailed description of the embodiments of the present invention is not intended to limit the scope of the invention, as claimed, but is presented for purposes of illustration only and not limitation to provide the best mode contemplated for carrying out the invention and to enable any person skilled in the art to practice the invention. Accordingly, the scope of the invention is to be limited only by the following claims.
The detailed description and exemplary embodiments of the invention may be better understood when read in conjunction with the following drawings, where the elements and features of the invention are identified by reference numerals.
Example 1
As shown in fig. 1, fig. 2 and fig. 3, the steel pipe production measuring device of the present embodiment includes a support frame 2, a linear sliding table mechanism 3, a measuring mechanism 4 and an emergency stop mechanism 5, the support frame 2 is provided with the linear sliding table mechanism 3, and the linear sliding table mechanism 3 is provided with the measuring mechanism 4 and the emergency stop mechanism 5 for measuring the length of the steel pipe and reducing the error of the steel pipe length measurement. The measurement of steel pipe length is accomplished through measuring mechanism 4, scram mechanism 5 in time stops measuring mechanism 4, reduce because the error that measuring mechanism 4 inertia arouses, realize the change of measuring mechanism 4 position through sharp slip table mechanism 3, can adapt to the measurement of the steel pipe length of different pipe diameters and shapes, can dock automatic production line, replace the manual work to carry out the precision measurement to the steel pipe, for the classification of follow-up steel pipe, alignment, the rust cleaning, the spraying paint provides the assurance, the production efficiency is improved, and the labor intensity is reduced.
The support frame 2 mainly provides a support space for other components and a working space, and can be arranged in a frame type as shown in fig. 1, and also can be arranged in other forms.
The linear slide table mechanism 3 includes a first guide rod 31, a lead screw 32, a coupling 33, a bearing block 34, a nut 35, a nut holder 36, and a first slider 37. Bearing blocks 34 are arranged at two ends of the screw rod 32, and the bearing block 34 at one end is connected with the coupling 33. The lead screw 32 is connected through the bearing seat 34 and is connected with an external power device through the coupler 33, so that the use is convenient. As shown in FIG. 2, there are two sets of nut 35 and nut holder 36, the nut 35 and nut holder 36 are connected and reversely arranged on the screw shaft 32, and the nut holder 36 is connected with the base 41. The linear sliding table mechanism 3 is used for adjusting the position of the measuring mechanism 4, and the measuring mechanisms 4 on the two sides can be adjusted in opposite directions through rotation of the screw rod 32 and the two sets of nuts 35 and nut frames 36, so that the linear sliding table mechanism can be suitable for measuring steel pipes with different pipe diameters. Two first guide rods 31 are respectively arranged at two sides of the screw rod 32, and the first sliding block 37 is sleeved on the first guide rods 31 and connected with the base 41. Through the arrangement of the first guide rod 31 and the first sliding block 37, the measuring mechanism 4 can move stably in the moving process without deflection, and the moving distance of the measuring mechanism 4 is accurate, so that the measuring mechanism is realized and utilized in actual production.
The measuring mechanism 4 comprises a base 41, a first connecting rod 42, a first tension spring 43, a roller 44 and an encoder 45, wherein the base 41 is arranged on the linear sliding table mechanism 3, the bottom of the base is connected with a nut frame 36, the base 41 is driven to move through the movement of a nut 35 and the nut frame 36, the base 41 is further connected with first sliding blocks 37 on two sides, the stability of the base 41 in the movement process is ensured through the two first sliding blocks 37, the base 41 is connected with the first connecting rod 42 through a pin shaft, in order to ensure the structural strength and be conveniently connected with other components, the first connecting rod 42 can be arranged into a structure shown in the figure 3, one end of the first tension spring 43 is connected with the first connecting rod 42, the other end of the first tension spring is connected with the base 41, the roller 44 and the encoder 45 are connected onto the first connecting rod 42, the roller 44 is in contact with the surface of the steel pipe, and. In order to ensure that the roller 44 rolls on the surface of the steel pipe and reduce the measurement error, the measuring mechanism 4 adopts a mode of measuring on both sides, and a first tension spring 43 is arranged on a first connecting rod 42 connected with the roller 44, so that the roller 44 can be tightly attached to the surface of the steel pipe, and when the roller 44 is not in contact with the steel pipe any more, the roller 44 is in contact with a friction plate 56 due to the action of the first tension spring 43, the rolling of the roller 44 is prevented in time, and the measurement error is reduced. The encoder 45 is connected with the alarm, in the process of measuring the steel pipe, the length of the steel pipe is calculated through the number of turns of the rotating measuring roller 44, the measured values of the encoders 45 on the left side and the right side are compared, when the difference between the measured values of the encoders is smaller than a threshold value of 10cm, the average value is taken as the length of the steel pipe, and when the difference is larger than the threshold value, the alarm gives an alarm to check the measuring device.
The scram mechanism 5 includes a second link 51, a second slider 52, a second guide lever 53, a second tension spring 54, a pressure sensor 55, and a friction plate 56. One end of the second connecting rod 51 is hinged with the second sliding block 52, the other end of the second connecting rod 51 is connected with the friction plate 56, the second connecting rod 51 is hinged with the first connecting rod 42, the second sliding block 52 is sleeved on the second guide rod 53, the second guide rod 53 is connected with the second tension spring 54 along the direction of the second guide rod 53, and the second guide rod 53 is fixed on the base 41. A pressure sensor 55 is connected with one end of the second tension spring 54 far away from the second guide rod 53, and the pressure sensor 55 is fixed on the base 41. In order to ensure that the friction plate 56 can stop the roller 44 timely, the usage condition of the friction plate 56 needs to be detected, generally, in order to monitor the thickness of the friction plate 56, when the steel pipe is not detected, the friction plate 56 is in contact with the roller 44, the friction plate 56 is connected with the second slider 52 through the second connecting rod 51, when the friction plate 56 becomes thinner, the length of the second tension spring 54 increases, the pressure received by the pressure sensor 55 increases, a threshold value is set for the pressure sensor 55, and when the index exceeds the threshold value, an alarm is given. The pressure sensor 55 may be a tension gauge.
The working mode of the steel pipe production measuring device in the embodiment is that the distance between the rollers 44 on the two sides is determined through the pipe diameters of different steel pipes and the shapes of the steel pipes, in order to enable the rollers 44 to be tightly attached to the surfaces of the steel pipes, the actual distance between the rollers 44 on the two sides is 0.5-1cm smaller than the pipe diameters of the steel pipes, the screw rod 32 is adjusted, the base 41 is driven to move through the screw rod 32 and the nut frame 36, the rollers 44 are enabled to be in proper positions, after the steel pipes are fed, the rollers 44 press the surfaces of the steel pipes to drive the first connecting rod 42 to move towards the moving direction of the steel pipes, the first tension spring 43 is in an elongated state, the. After the roller 44 is separated from the steel tube, the first tension spring 43 pulls the roller 44 to return to the initial state (the first tension spring 43 is still in the elongated state, but is in the equilibrium state with the second tension spring 54), the roller 44 contacts the friction plate 56, the roller 44 stops moving, and the encoder 45 stops counting. The friction plate 56 is continuously thinned, so that the balance state between the first tension spring 43 and the second tension spring 54 is broken, a new balance state is formed between the first tension spring 43 and the second tension spring 54, the position of the friction plate 56 is changed relative to the initial state in the new balance state, the extension length of the second tension spring 54 is changed, and the pressure monitored by the pressure sensor 55 connected with the second tension spring 54 is also changed.
Example 2
The embodiment is basically the same as the embodiment 1, except that the pressure sensor 55 is connected to an alarm, and by setting the threshold value of the pressure sensor 55, when the pressure monitored by the pressure sensor 55 exceeds the threshold value, the alarm gives an alarm and the friction plate 56 needs to be replaced.
Example 3
The embodiment further comprises a motor 1 on the basis of the embodiment 1 or 2, wherein the motor 1 is connected with a coupler 33 to provide power for the rotation of the lead screw 32.