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CN213224692U - Submerged arc welding machine equipment - Google Patents

Submerged arc welding machine equipment Download PDF

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Publication number
CN213224692U
CN213224692U CN202021333681.0U CN202021333681U CN213224692U CN 213224692 U CN213224692 U CN 213224692U CN 202021333681 U CN202021333681 U CN 202021333681U CN 213224692 U CN213224692 U CN 213224692U
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submerged arc
welding machine
welding
arc material
fixed
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刘锦萍
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Chongqing Maojie Construction Engineering Co ltd
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Tangshan Dongjiang Steel Structure Engineering Co ltd
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Abstract

本实用新型公开了一种埋弧焊机设备,包括移动车、设置在所述移动车上的竖向安装座、设置在所述竖向安装座上的固定T形件、通过安装架设置在固定T形件上的焊接机和控制柜、设置在所述焊接机上用于为所述焊接机焊接埋弧的埋弧料箱、以及设置在所述移动车上用于将所述埋弧料箱埋弧遗留的埋弧料循环输送到所述埋弧料箱内的真空泵。本申请中通过在常规埋弧焊机上安装真空泵,并利用循环料管将埋弧料输送到所述埋弧料箱内;从而实现循环使用埋弧料,减少浪费;另一方面,本申请通过在伺服伸缩缸调节焊接机的偏转角度,从而带动焊接头的偏转,从而应用到不同夹角的焊缝,从而提高应用焊接的灵活性。

Figure 202021333681

The utility model discloses a submerged arc welding machine equipment, which comprises a moving vehicle, a vertical mounting seat arranged on the moving vehicle, a fixed T-shaped piece arranged on the vertical mounting seat, and a mounting bracket is arranged on the vertical mounting seat. A welding machine and a control cabinet on the fixed T-piece, a submerged arc material box arranged on the welding machine for welding submerged arcs for the welding machine, and a submerged arc material box arranged on the moving vehicle for transferring the submerged arc material The submerged arc material left by the submerged arc of the box is circulated and transported to the vacuum pump in the submerged arc material box. In this application, a vacuum pump is installed on a conventional submerged arc welding machine, and a circulating material pipe is used to transport the submerged arc material into the submerged arc material box; thereby realizing the recycling of the submerged arc material and reducing waste; on the other hand, the application By adjusting the deflection angle of the welding machine in the servo telescopic cylinder, the deflection of the welding head is driven, so as to be applied to the welding seam of different included angles, thereby improving the flexibility of welding application.

Figure 202021333681

Description

Submerged arc welding machine equipment
Technical Field
The utility model relates to a submerged arc welding equipment technical field especially relates to a submerged arc welding machine equipment.
Background
Submerged arc welding is a welding method in which an electric arc is burned under a flux layer, has the advantages of stable welding quality, high welding productivity, no arc light, less smoke and the like, and is a main welding method in the important manufacturing of steel structures such as pressure vessels, pipe sections, box-shaped beams and columns and the like; by welding along an arc-shaped welding track, there are also many different shapes of products. However, when the submerged arc welding machine is used for welding, the submerged arc materials are directly wasted and cannot be recycled; in addition, for welding seams with different included angles, the welding machine with a single angle cannot be effectively adjusted, and the application range is limited.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a submerged arc welding machine equipment solves the problem that conventional submerged arc welding machine equipment submerged arc material can not recycle and the welding machine bonding tool single angle.
In order to solve the technical problem, the utility model adopts the following technical scheme:
the utility model provides a submerged arc welding machine device, which comprises a moving vehicle, a vertical mounting seat arranged on the moving vehicle, a fixed T-shaped piece arranged on the vertical mounting seat, a welding machine and a control cabinet which are arranged on the fixed T-shaped piece through a mounting rack, a submerged arc material box arranged on the welding machine and used for welding a submerged arc for the welding machine, and a vacuum pump arranged on the moving vehicle and used for circularly conveying submerged arc materials left by the submerged arc of the submerged arc material box to the submerged arc material box; the welding machine is arranged on the mounting frame through a second hinge shaft, a double-lug hinge seat is mounted at the top of the welding machine, a servo telescopic cylinder used for adjusting the inclination angle of the welding machine is arranged at the top of the fixed T-shaped part, the lower end of the servo telescopic cylinder is arranged at the top of the fixed T-shaped part through a first hinge shaft, and the upper end of the servo telescopic cylinder is hinged with the double-lug hinge seat through a third hinge shaft; the vacuum pump collects the submerged arc material at the welding seam through the material receiving pipe; and the vacuum pump conveys the submerged arc materials into the submerged arc material box through the circulating material pipe.
Furthermore, a plurality of travelling wheels are installed at the bottom of the moving vehicle, and the travelling wheels are universal wheels.
Furthermore, the middle part of the fixed T-shaped part is inserted in the vertical mounting seat through a mounting column and is limited and fixed through a lifting adjusting part.
Still further, the lifting adjusting piece is a bolt used for limiting and fixing the mounting column.
Still further, two ends of the fixed T-shaped part are provided with two mounting frames, and a welding wire tray frame used for providing welding wires for the welding machine is arranged on each mounting frame.
Still further, the servo telescopic cylinder is an electric telescopic cylinder.
Still further, a blanking pipe communicated with the welding head is arranged at the bottom of the submerged arc material box.
Still further, the top of the submerged arc bin is provided with a filter cover.
Still further, a control system for adjusting the servo telescopic cylinder is installed in the control cabinet.
Still further, the traveling vehicle is driven by a motor
Compared with the prior art, the utility model discloses a beneficial technological effect: according to the submerged arc welding machine, a vacuum pump is installed on a conventional submerged arc welding machine, and a submerged arc material is conveyed into a submerged arc material box through a circulating material pipe; thereby realizing the recycling of the submerged arc material and reducing waste; on the other hand, this application is through the angle of deflection at servo telescoping cylinder regulation welding machine to drive the deflection of soldered connection, thereby use the welding seam of different contained angles, thereby improve and use welded flexibility.
Drawings
The present invention will be further explained with reference to the following description of the drawings.
FIG. 1 is a schematic view of the main body of the submerged arc welding apparatus of the present invention;
FIG. 2 is a schematic view of the adjustment driving of the submerged arc welding apparatus of the present invention;
fig. 3 is a schematic view of the bottom of the trolley of the submerged arc welding device.
Description of reference numerals: 1. a mobile vehicle; 1a, a travelling wheel; 2. a vertical mounting seat; 2a, a lifting adjusting piece; 3. a fixed tee; 3a, a first hinge shaft; 3b, a mounting rack; 4. welding machine; 4a, a second articulated shaft; 4b, a double-lug hinged seat; 4c, a third hinge shaft; 4d, welding a welding head; 5. a control cabinet; 6. a welding wire tray frame; 7. a submerged arc material box; 7a, a blanking pipe; 7b, a filter cover; 8. a vacuum pump; 8a, a material receiving pipe; 8b, a circulating material pipe; 9. servo telescoping cylinder.
Detailed Description
As shown in fig. 1-3, the embodiment discloses a submerged arc welding machine device, which comprises a moving vehicle 1, a vertical mounting seat 2 mounted on the moving vehicle 1, a fixed T-shaped part 3 mounted on the vertical mounting seat 2, a welding machine 4 and a control cabinet 5 mounted on the fixed T-shaped part 3 through a mounting frame 3b, a submerged arc bin 7 mounted on the welding machine 4 and used for welding a submerged arc for the welding machine 4, and a vacuum pump 8 mounted on the moving vehicle 1 and used for circularly conveying a submerged arc material left by a submerged arc of the submerged arc bin 7 into the submerged arc bin 7; the welding machine 4 is mounted on the mounting frame 3b through a second hinge shaft 4a, a double-lug hinge seat 4b is mounted at the top of the welding machine 4, a servo telescopic cylinder 9 for adjusting the inclination angle of the welding machine 4 is mounted at the top of the fixed T-shaped part 3, the lower end of the servo telescopic cylinder 9 is mounted at the top of the fixed T-shaped part 3 through a first hinge shaft 3a, and the upper end of the servo telescopic cylinder 9 is hinged with the double-lug hinge seat 4b through a third hinge shaft 4 c; the vacuum pump 8 collects the submerged arc material at the welding seam through a material collecting pipe 8 a; the vacuum pump 8 conveys the submerged arc materials into the submerged arc material box 7 through a circulating material pipe 8 b.
As shown in fig. 1, the middle part of the fixed T-shaped part 3 is inserted into the vertical mounting seat 2 through a mounting column and is limited and fixed through a lifting adjusting part 2 a; in the embodiment, the mounting column in the middle of the fixed T-shaped part 3 is designed as a threaded column, the vertical mounting base 2 is designed as an internal thread cylindrical structure matched with the threaded column, and then the lifting of the fixed T-shaped part 3 is adjusted by using the lifting adjusting part 2a as a screw rod adjusting rod structure; in addition, the lifting adjusting piece 2a is a bolt for limiting and fixing the mounting column; two mounting frames 3b are mounted at two ends of the fixed T-shaped part 3, and a welding wire tray frame 6 for providing a welding wire for the welding machine 4 is mounted on each mounting frame 3 b; wherein the welding wire disk rack 6 is of a disk rack structure, and welding wires are wound in the disk rack structure.
The servo telescopic cylinder 9 is an electric telescopic cylinder, and a control system for adjusting the servo telescopic cylinder 9 is installed in the control cabinet 5; and a blanking pipe 7a communicated with the welding head 4d is arranged at the bottom of the submerged arc material box 7, and a valve is arranged at the lower port of the blanking pipe 7a, so that blanking adjustment is facilitated.
As shown in fig. 2, a filter cover 7b is disposed at the top of the submerged arc bin 7, and when the vacuum pump 8 conveys the submerged arc material into the submerged arc bin 7 through the circulating pipe 8b, a certain air pressure is provided, so that air is conveniently exhausted.
As shown in fig. 3, four traveling wheels 1a are installed to the bottom of locomotive 1, traveling wheels 1a are the universal wheels, locomotive 1 can drive traveling wheels 1a through the motor, also can be through artifical the promotion to drive locomotive 1 and advance, wherein traveling wheels 1a have the indent ring channel, be convenient for on waiting to weld the fixed track, its track can select for use with it adaptation triangle-shaped structure.
The utility model discloses the working process:
firstly, the position height of a T-shaped part 3 on a moving vehicle 1 is fixed, so that a welding head 4d at the lower end of a welding machine 4 on an installation frame 3b is adjusted to be close to a welding seam, and then a servo telescopic cylinder 9 is used for driving the welding head 4d on the welding machine 4 to deflect a required angle; then, a submerged arc material box 7 is used for providing a submerged arc material for welding the welding head 4d through a discharging pipe 7 a; meanwhile, the moving vehicle 1 is driven to travel along the welding seam, and the submerged arc materials at the welding seam are collected through a material collecting pipe 8a by using the vacuum pump 8; the vacuum pump 8 conveys the submerged arc materials into the submerged arc material box 7 through a circulating material pipe 8 b; thereby recycling the submerged arc material.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used for convenience of description only, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
The above embodiments are only for describing the preferred mode of the invention, and are not intended to limit the scope of the invention, and various modifications and improvements made to the technical solution of the invention by those skilled in the art without departing from the spirit of the invention should fall within the protection scope defined by the claims of the invention.

Claims (10)

1.一种埋弧焊机设备,其特征在于:包括移动车(1)、设置在所述移动车(1)上的竖向安装座(2)、设置在所述竖向安装座(2)上的固定T形件(3)、通过安装架(3b)设置在固定T形件(3)上的焊接机(4)和控制柜(5)、设置在所述焊接机(4)上用于为所述焊接机(4)焊接埋弧的埋弧料箱(7)、以及设置在所述移动车(1)上用于将所述埋弧料箱(7)埋弧遗留的埋弧料循环输送到所述埋弧料箱(7)内的真空泵(8);所述焊接机(4)通过第二铰接轴(4a)设置在所述安装架(3b)上,所述焊接机(4)的顶部安装有双耳铰接座(4b),在所述固定T形件(3)的顶部设置有用于调节所述焊接机(4)倾斜角度的伺服伸缩缸(9),所述伺服伸缩缸(9)的下端部通过第一铰接轴(3a)设置在所述固定T形件(3)的顶部,所述伺服伸缩缸(9)的上端通过第三铰接轴(4c)与所述双耳铰接座(4b)铰接连接;所述真空泵(8)通过收料管(8a)收集焊缝处的埋弧料;所述真空泵(8)通过循环料管(8b)将埋弧料输送到所述埋弧料箱(7)内。1. A submerged arc welding machine equipment, characterized in that: it comprises a moving vehicle (1), a vertical mounting seat (2) arranged on the moving vehicle (1), and a vertical mounting seat (2) arranged on the moving vehicle (1). ) on the fixed T-shaped piece (3), the welding machine (4) and the control cabinet (5) set on the fixed T-shaped piece (3) through the mounting bracket (3b), and the welding machine (4) A submerged arc material box (7) for welding submerged arcs for the welding machine (4), and a submerged arc material box (7) left on the moving vehicle (1) for submerging arcs left by the submerged arc material box (7) The arc material is circulated to the vacuum pump (8) in the submerged arc material box (7); the welding machine (4) is arranged on the mounting frame (3b) through the second hinge shaft (4a), and the welding machine (4) is A double ear hinge seat (4b) is installed on the top of the machine (4), and a servo telescopic cylinder (9) for adjusting the inclination angle of the welding machine (4) is arranged on the top of the fixed T-shaped piece (3). The lower end of the servo telescopic cylinder (9) is arranged on the top of the fixed T-shaped piece (3) through a first hinge shaft (3a), and the upper end of the servo telescopic cylinder (9) is set through a third hinge shaft (4c) It is hingedly connected with the double ear hinge seat (4b); the vacuum pump (8) collects the submerged arc material at the welding seam through the material receiving pipe (8a); the vacuum pump (8) collects the buried arc material through the circulating material pipe (8b) The arc material is transported into the submerged arc material box (7). 2.根据权利要求1所述的埋弧焊机设备,其特征在于:所述移动车(1)的底部安装有多个行进轮(1a),所述行进轮(1a)为万向轮。2 . The submerged arc welding machine equipment according to claim 1 , wherein a plurality of traveling wheels ( 1 a ) are installed on the bottom of the moving vehicle ( 1 ), and the traveling wheels ( 1 a ) are universal wheels. 3 . 3.根据权利要求1所述的埋弧焊机设备,其特征在于:所述固定T形件(3)的中部通过安装柱插接在所述竖向安装座(2)内,并通过升降调节件(2a)进行限位固定。3 . The submerged arc welding machine equipment according to claim 1 , wherein the middle part of the fixed T-shaped piece ( 3 ) is inserted into the vertical mounting seat ( 2 ) through a mounting column, and is lifted and lowered by lifting and lowering. 4 . The adjustment piece (2a) is limited and fixed. 4.根据权利要求3所述的埋弧焊机设备,其特征在于:所述升降调节件(2a)为用于对安装柱进行限位固定的螺栓。4 . The submerged arc welding machine equipment according to claim 3 , wherein the lifting adjusting member ( 2 a ) is a bolt used to limit and fix the mounting column. 5 . 5.根据权利要求3所述的埋弧焊机设备,其特征在于:所述固定T形件(3)的两端设置有两个所述安装架(3b),在所述安装架(3b)上设置有用于为所述焊接机(4)提供焊丝的焊丝盘架(6)。5 . The submerged arc welding machine equipment according to claim 3 , wherein two mounting brackets ( 3 b ) are provided at both ends of the fixed T-shaped piece ( 3 ). ) is provided with a wire reel frame (6) for supplying welding wire to the welding machine (4). 6.根据权利要求1所述的埋弧焊机设备,其特征在于:所述伺服伸缩缸(9)为电动伸缩缸。6. The submerged arc welding machine equipment according to claim 1, wherein the servo telescopic cylinder (9) is an electric telescopic cylinder. 7.根据权利要求1所述的埋弧焊机设备,其特征在于:所述埋弧料箱(7)的底部设置有连通焊接头(4d)的下料管(7a)。7 . The submerged arc welding machine equipment according to claim 1 , wherein the bottom of the submerged arc material box ( 7 ) is provided with a feeding pipe ( 7 a ) that communicates with the welding head ( 4 d ). 8 . 8.根据权利要求1所述的埋弧焊机设备,其特征在于:所述埋弧料箱(7)的顶部开设有过滤罩(7b)。8. The submerged arc welding machine equipment according to claim 1, wherein a filter cover (7b) is opened on the top of the submerged arc material box (7). 9.根据权利要求1所述的埋弧焊机设备,其特征在于:所述控制柜(5)内安装有用于调节所述伺服伸缩缸(9)的控制系统。9 . The submerged arc welding machine equipment according to claim 1 , wherein a control system for adjusting the servo telescopic cylinder ( 9 ) is installed in the control cabinet ( 5 ). 10 . 10.根据权利要求2所述的埋弧焊机设备,其特征在于:所述移动车(1)通过电动机进行驱动。10. The submerged arc welding machine equipment according to claim 2, characterized in that: the moving vehicle (1) is driven by an electric motor.
CN202021333681.0U 2020-07-09 2020-07-09 Submerged arc welding machine equipment Active CN213224692U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116748730A (en) * 2023-08-22 2023-09-15 扬州市研水工程科技有限公司 Steel plate tailor-welding device for gate production through rail displacement

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116748730A (en) * 2023-08-22 2023-09-15 扬州市研水工程科技有限公司 Steel plate tailor-welding device for gate production through rail displacement
CN116748730B (en) * 2023-08-22 2023-10-27 扬州市研水工程科技有限公司 Steel plate tailor-welding device for gate production through rail displacement

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Effective date of registration: 20241204

Address after: No. 500-218 Xinyu Road, Luoqi Town, Yubei District, Chongqing 401120

Patentee after: Bai Heyin

Country or region after: China

Patentee after: Wu Tingfen

Address before: 063600 Industrial Agglomeration Zone of Leting County, Tangshan City, Hebei Province

Patentee before: Tangshan Dongjiang Steel Structure Engineering Co.,Ltd.

Country or region before: China

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Effective date of registration: 20241206

Address after: 401120 15-16, Building 3, No. 62, East Section of Mount Taishan Avenue, New North Zone, Yubei District, Chongqing

Patentee after: Chongqing Maojie Construction Engineering Co.,Ltd.

Country or region after: China

Address before: No. 500-218 Xinyu Road, Luoqi Town, Yubei District, Chongqing 401120

Patentee before: Bai Heyin

Country or region before: China

Patentee before: Wu Tingfen

TR01 Transfer of patent right