CN213224104U - Automatic coiling device of contactor welding material circle - Google Patents
Automatic coiling device of contactor welding material circle Download PDFInfo
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- CN213224104U CN213224104U CN202021111600.2U CN202021111600U CN213224104U CN 213224104 U CN213224104 U CN 213224104U CN 202021111600 U CN202021111600 U CN 202021111600U CN 213224104 U CN213224104 U CN 213224104U
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Abstract
The utility model discloses an automatic coiling device of contactor welding material circle, include: the wire feeding mechanism, the guiding mechanism, the shearing mechanism and the winding mechanism are all fixedly arranged on the frame, the wire feeding mechanism is positioned behind the guiding mechanism, the winding mechanism is positioned in front of the guiding mechanism, and the shearing mechanism is positioned below a position between the guiding mechanism and the winding mechanism; the welding flux is changed into a straight line by the bending of winding when passing through the wire feeding mechanism, the welding flux is conveyed to be in contact with the winding mechanism to be deformed under the action of the guide mechanism, the welding flux is continuously conveyed by the wire feeding mechanism, a welding flux ring is formed under the action of the winding mechanism, then the welding flux ring is cut off by the cutting mechanism from the lower part, the equipment repeats the working process, the batch production of the welding flux ring is rapidly realized, the accuracy of the radian of the welding flux ring is ensured, and the problems that the production efficiency of manual double-hand winding is reduced and the accuracy of the radian is not high at present are solved.
Description
Technical Field
The utility model relates to an automatic coiling device of contactor solder circle belongs to solder production facility field.
Background
The general solder is a multi-turn winding body when purchased, and in the production process of some contactor products, the welding of a ceramic binding post on a relay and a seat plate needs to use the solder ring for welding; at present, generally form through artifical both hands coiling, then use the scissors to tailor, because the production capacity of relay is big, the coiling of artifical repetition round, because long-time repetitive motion work leads to workman's arm to appear aching easily, leads to production efficiency to reduce, simultaneously, because the welding material circle is artifical coiling, at the in-process of coiling, the precision of the radian of welding material circle is not high, needs further correction sometimes, just can cooperate with the terminal.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides an automatic coiling device of contactor welding material circle.
The utility model discloses a following technical scheme can realize.
The utility model provides a pair of touch ware solder circle automatic coiling device, include: the wire feeding mechanism, the guide mechanism, the shearing mechanism and the winding mechanism are fixedly arranged on the frame, the wire feeding mechanism is positioned behind the guide mechanism, the winding mechanism is positioned in front of the guide mechanism, and the shearing mechanism is positioned below the space between the guide mechanism and the winding mechanism.
The frame behind the winding mechanism is also provided with a guide mechanism which guides the solder entering the wire feeding mechanism first, so that the abrasion of the solder which deforms under the dead weight and contacts with the wire feeding mechanism is reduced.
The wire feeding mechanism comprises two wire feeding roller bodies and a rotating motor, the fixed end of the rotating motor is fixed on the rack, the rotating output end of the rotating motor is fixedly connected with one wire feeding roller body, the other wire feeding roller body is rotatably fixed on the rack through a rotating shaft, and the gap between the two wire feeding roller bodies is the cross section width of the welding flux; the rotating motor is rotated to bring one wire feeding roller body to roll, and the solder enters the two wire feeding roller bodies and then is fed into the guide mechanism under the friction of each other.
The wire feeding mechanism also comprises an adjusting block, a screw rod and a spring, wherein the fixed end of a rotating motor is fixed at the rotating output end of the rack and is fixedly connected with a wire feeding roller body, the adjusting block is fixed with the screw rod, the screw rod is rotatably connected with the rack, and the spring is arranged on the screw rod between the adjusting block and the rack; the gap between the wire feeding roller bodies is adjusted by rotating the screw rod, and the pressure of the wire feeding roller bodies on the welding flux is variably controlled by the elastic force of the spring.
The guide mechanism comprises a plurality of base blocks and guide pipes, and the guide pipes are arranged in a plurality of spaced base block through holes welded and fixed on the rack in a penetrating way; the solder is sent into the guide tube from the two wire feeding rollers of the wire feeding mechanism and is sent to the winding mechanism.
The winding mechanism comprises a guide winding block and a fixing bolt, and the guide winding block is fixed on the rack through the fixing bolt; the included angle between the guide winding block and the guide pipe on the guide mechanism is adjusted through the connection of the screwing fixing bolt and the rack, and the size of the arc inner diameter of the welding material ring is controlled.
The shearing mechanism comprises a rotating motor and a shearing blade, the fixed end of the rotating motor is fixed on the rack, the shearing blade is fixed at the rotating output end of the rotating motor, so that the shearing blade is axially vertical to the linear solder, and the rotating motor can drive the shearing blade to shear the solder when rotating.
The hanging mechanism is arranged on the rack behind the right guide mechanism and comprises a supporting roller, a cover plate and a bolt, the supporting roller is fixed on the rack, the cover plate is sleeved with the supporting roller, and the bolt is screwed with the tail end of the supporting roller to limit the cover plate; when the welding wire feeding mechanism is used, the gap of the I-shaped body of the welding wire winding body can be rotated to penetrate into the supporting roller, the cover plate is used for abutting against and contacting with the supporting roller, and then the bolt is used for screwing, so that the welding wire winding body can rotate on the supporting roller to quickly and accurately deliver the welding wire to the wire feeding mechanism.
The power supply module comprises a voltage stabilizer and a current stabilizer, and the rotating motor are electrically connected with the voltage stabilizer and the current stabilizer in series connection, so that the direct current or alternating current voltage and current input into the rotating motor and the rotating motor are more stable.
The motor control system further comprises a relay module, a motor control module and a single chip microcomputer control module, wherein the single chip microcomputer control module is electrically connected with the motor control module through the relay module, and the motor control module is electrically connected with the rotating motor and the rotating motor; the work of the rotating motor and the rotating motor is controlled by the single chip microcomputer control module, and after the time that the solder winds the radian is input, when the number of the solder turns reaches one circle, the single chip microcomputer control module enables the rotating motor to drive the shearing blade to automatically shear the solder.
The beneficial effects of the utility model reside in that: the welding flux is changed into a straight line by the bending of winding when passing through the wire feeding mechanism, the welding flux is conveyed to be in contact with the winding mechanism to be deformed under the action of the guide mechanism, the welding flux is continuously conveyed by the wire feeding mechanism, a welding flux ring is formed under the action of the winding mechanism, then the welding flux ring is cut off by the cutting mechanism from the lower part, the equipment repeats the working process, the batch welding flux ring production is rapidly realized, the force application to the welding flux is fixed due to the fixed positions of the mechanisms, the accuracy of the radian of the welding flux ring is ensured, and the problems that the production efficiency is reduced and the accuracy of the radian is not high in the existing manual double-hand winding production are solved.
Drawings
Fig. 1 is a schematic left front structure diagram of the present invention;
FIG. 2 is a schematic view of a left front partial structure of the present invention;
FIG. 3 is an enlarged partial schematic view of A in FIG. 2;
in the figure: 1-a frame; 2-a wire feeding mechanism; 21-wire feeding roller body; 22-a rotating motor; 23-a regulating block; 24-a screw; 25-a spring; 3-a guiding mechanism; 31-a base block; 32-a guide tube; 4-a shearing mechanism; 41-a rotating electrical machine; 42-cutting blade; 5-winding mechanism; 51-a guide winding block; 52-a fixing bolt; 7-hanging the material mechanism; 71-supporting rollers; 72-a cover plate; 73-bolt; 8, a power supply module; 9-a relay module; 10-a motor control module; 11-single chip microcomputer control module.
Detailed Description
The technical solution of the present invention is further described below, but the scope of the claimed invention is not limited to the described.
See fig. 1-3.
The utility model discloses an automatic coiling device of contactor solder circle, include: the wire feeding mechanism 2, the guide mechanism 3, the shearing mechanism 4 and the winding mechanism 5 are fixedly mounted on the frame 1, the wire feeding mechanism 2, the guide mechanism 3, the shearing mechanism 4 and the winding mechanism 5 are located behind the guide mechanism 3, the winding mechanism 5 is located in front of the guide mechanism 3, and the shearing mechanism 4 is located below the position between the guide mechanism 3 and the winding mechanism 5.
The working principle is as follows: the solder is placed at the rear end of wire feeding mechanism 2 around the body, the solder becomes the straight line by the crooked change of coiling through wire feeding mechanism 2, send to under guiding mechanism 3's effect to be out of shape with the contact of coiling mechanism 5, wire feeding mechanism 2 continuously send the solder, make and form the solder circle under the effect of coiling mechanism 5, then shearing mechanism 4 cuts off the solder circle from the below, equipment repeats above-mentioned working process, realize the production of batch solder circle fast, because the rigidity of each mechanism, make the application of force to the solder also fixed, the precision of solder circle radian has been guaranteed, the problem that present artifical both hands coiling production efficiency reduces, the precision of radian is not high is solved.
The frame 1 behind the winding mechanism 5 is also provided with a guiding mechanism 3 which guides the solder entering the wire feeding mechanism 2 first, so that the abrasion of the solder which deforms under the dead weight and contacts with the wire feeding mechanism 2 is reduced.
The wire feeding mechanism 2 comprises two wire feeding roller bodies 21 and a rotating motor 22, the fixed end of the rotating motor 22 is fixed on the rack 1, the rotating output end of the rotating motor 22 is fixedly connected with one wire feeding roller body 21, the other wire feeding roller body 21 is rotatably fixed on the rack 1 through a rotating shaft, and the gap between the two wire feeding roller bodies 21 is the cross section width of the solder; the rotary motor 22 is rotated to bring one of the rollers 21 to roll, and the solder is fed into the guide mechanism 3 by friction between the two rollers 21.
The wire feeding mechanism 2 further comprises an adjusting block 23, a screw 24 and a spring 25, wherein the fixed end of a rotating motor 22 is fixed at the rotating output end of the frame 1 and is fixedly connected with a wire feeding roller 21, the adjusting block 23 is fixed with the screw 24, the screw 24 is rotatably connected with the frame 1, and the spring 25 is arranged on the screw 24 between the adjusting block 23 and the frame 1; by rotating the screw 24, the gap between the wire feed rollers 21 is adjusted, and the elastic force of the spring 25 variably controls the pressure of the wire feed rollers 21 against the solder.
The guide mechanism 3 comprises a plurality of base blocks 31 and guide pipes 32, and the guide pipes 32 are arranged in a plurality of spaced base block 31 through holes welded and fixed on the frame 1 in a penetrating way; the solder is fed from the two wire feeding rollers 21 of the wire feeder 2 into the guide tube 32 and is fed to the winding mechanism 5.
The winding mechanism 5 comprises a guide winding block 51 and a fixing bolt 52, and the guide winding block 51 is fixed on the frame 1 through the fixing bolt 52; the included angle between the guiding winding block 51 and the guiding pipe 32 on the guiding mechanism 3 is adjusted through the connection of the screwing fixing bolt 52 and the frame 1, and the size of the arc inner diameter of the welding material ring is controlled.
The shearing mechanism 4 comprises a rotating motor 41 and a shearing blade 42, wherein the fixed end of the rotating motor 41 is fixed on the frame 1, the rotating output end of the rotating motor 41 is fixed with the shearing blade 42, so that the shearing blade 42 is axially vertical to the linear solder, and the shearing blade 42 can be driven to shear the solder when the rotating motor 41 rotates.
The hanging mechanism 7 is arranged on the rack 1 behind the right guide mechanism 3, the hanging mechanism 7 comprises a supporting roller 71, a cover plate 72 and a bolt 73, the supporting roller 71 is fixed on the rack 1, the cover plate 72 is sleeved with the supporting roller 71, and the bolt 73 is screwed with the tail end of the supporting roller 71 to limit the cover plate 72; when the welding wire feeding mechanism is used, the I-shaped body gap of the welding wire winding body can penetrate into the supporting roller 71 in a rotating mode, the cover plate 72 is used for abutting against the supporting roller and then the bolt 7 is used for screwing, and therefore the welding wire winding body rotates on the supporting roller 71 to quickly and accurately feed the welding wire to the wire feeding mechanism 2.
Still include power module 8, power module 8 includes stabiliser and current regulator, and rotating electrical machines 41 and rotating electrical machines 22 and the series connection of electrical property stabiliser and current regulator electric connection for the direct current of input rotating electrical machines 41 and rotating electrical machines 22 or the voltage and the electric current of interchange are more stable.
The motor control system further comprises a relay module 9, a motor control module 10 and a single-chip microcomputer control module 11, wherein the single-chip microcomputer control module 11 is electrically connected with the motor control module 10 through the relay module 9, and the motor control module 10 is electrically connected with the rotating motor 41 and the rotating motor 22; the work of the rotating motor 41 and the rotating motor 22 is controlled by the single chip microcomputer control module 11, after the time of the solder winding the radian is input, when the number of solder turns reaches one turn, the single chip microcomputer control module 11 enables the rotating motor 41 to drive the shearing blade 42 to automatically shear the solder.
The power supply module 8, the relay module 9, the motor control module 10 and the single chip microcomputer control module 11 are fixedly installed on the rack 1.
Claims (9)
1. The utility model provides an automatic coiling device of contactor solder circle which characterized in that includes: the wire feeding mechanism (2), the guiding mechanism (3), the shearing mechanism (4) and the winding mechanism (5) are fixedly mounted on the frame (1), the wire feeding mechanism (2), the guiding mechanism (3), the shearing mechanism (4) and the winding mechanism (5) are all fixedly mounted on the frame (1), the wire feeding mechanism (2) is located behind the guiding mechanism (3), the winding mechanism (5) is located in front of the guiding mechanism (3), and the shearing mechanism (4) is located below the guiding mechanism (3) and the winding mechanism (5).
2. The contactor solder ring automatic winding device of claim 1, characterized in that: the welding wire winding machine is characterized in that a guide mechanism (3) is further installed on the rack (1) behind the winding mechanism (5), so that welding wires entering the wire feeding mechanism (2) are guided first, and the welding wires are prevented from being deformed under the dead weight and being in contact with the wire feeding mechanism (2) to cause abrasion.
3. The contactor solder ring automatic winding device of claim 1, characterized in that: wire feeding mechanism (2) include two and send a roller body (21), rotate motor (22) stiff end and fix in frame (1), rotate motor (22) rotatory output and one send a roller body (21) fixed connection, another send a roller body (21) to pass through the pivot rotatable to be fixed in frame (1), two send the cross section width that the clearance between the roller body (21) is the solder.
4. The contactor solder ring automatic winding device of claim 3, characterized in that: the wire feeding mechanism (2) further comprises an adjusting block (23), a screw rod (24) and a spring (25), the adjusting block (23) is fixed with the screw rod (24), the screw rod (24) is rotatably connected with the rack (1), and the spring (25) is installed on the screw rod (24) between the adjusting block (23) and the rack (1).
5. The contactor solder ring automatic winding device of claim 1, characterized in that: the guide mechanism (3) comprises a plurality of base blocks (31) and guide pipes (32), wherein the guide pipes (32) are arranged in the through holes of the base blocks (31) at intervals and welded and fixed on the rack (1) in a penetrating mode.
6. The contactor solder ring automatic winding device of claim 1, characterized in that: the winding mechanism (5) comprises a guide winding block (51) and a fixing bolt (52), and the guide winding block (51) is fixed on the rack (1) through the fixing bolt (52).
7. The contactor solder ring automatic winding device of claim 1, characterized in that: the shearing mechanism (4) comprises a rotating motor (41) and a shearing blade (42), the fixed end of the rotating motor (41) is fixed on the rack (1), and the shearing blade (42) is fixed at the rotating output end of the rotating motor (41).
8. The contactor solder ring automatic winding device of claim 1, characterized in that: the material hanging mechanism (7) is further included, the material hanging mechanism (7) is installed on the rack (1) behind the right side guide mechanism (3), the material hanging mechanism (7) comprises a supporting roller (71), a cover plate (72) and a bolt (73), the supporting roller (71) is fixed on the rack (1), the cover plate (72) is sleeved with the supporting roller (71), and the bolt (73) and the tail end of the supporting roller (71) are screwed to limit the cover plate (72).
9. The contactor solder ring automatic winding device of claim 1, characterized in that: the power supply system is characterized by further comprising a power supply module (8), wherein the power supply module (8) comprises a voltage stabilizer and a current stabilizer, and the rotating motor (41) and the rotating motor (22) are electrically connected with the voltage stabilizer and the current stabilizer which are electrically connected in series; still include relay module (9), motor control module (10), single chip microcomputer control module (11) are through relay module (9) and motor control module (10) electric connection, and motor control module (10) and rotating electrical machines (41) and rotation motor (22) electric connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021111600.2U CN213224104U (en) | 2020-06-16 | 2020-06-16 | Automatic coiling device of contactor welding material circle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021111600.2U CN213224104U (en) | 2020-06-16 | 2020-06-16 | Automatic coiling device of contactor welding material circle |
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| Publication Number | Publication Date |
|---|---|
| CN213224104U true CN213224104U (en) | 2021-05-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202021111600.2U Active CN213224104U (en) | 2020-06-16 | 2020-06-16 | Automatic coiling device of contactor welding material circle |
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| CN (1) | CN213224104U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115846786A (en) * | 2023-03-02 | 2023-03-28 | 武汉松盛光电科技有限公司 | Ring forming device and laser welding equipment |
-
2020
- 2020-06-16 CN CN202021111600.2U patent/CN213224104U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115846786A (en) * | 2023-03-02 | 2023-03-28 | 武汉松盛光电科技有限公司 | Ring forming device and laser welding equipment |
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