CN213053433U - Roof welding set is used in steel case roof beam processing - Google Patents
Roof welding set is used in steel case roof beam processing Download PDFInfo
- Publication number
- CN213053433U CN213053433U CN202021916738.XU CN202021916738U CN213053433U CN 213053433 U CN213053433 U CN 213053433U CN 202021916738 U CN202021916738 U CN 202021916738U CN 213053433 U CN213053433 U CN 213053433U
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- support frame
- welding
- motor
- wheel
- polishing
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- 238000003466 welding Methods 0.000 title claims abstract description 70
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 23
- 239000010959 steel Substances 0.000 title claims abstract description 23
- 239000000428 dust Substances 0.000 claims abstract description 8
- 238000005498 polishing Methods 0.000 claims description 24
- 238000011084 recovery Methods 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 7
- 239000002893 slag Substances 0.000 abstract description 11
- 238000010521 absorption reaction Methods 0.000 abstract description 3
- 238000010030 laminating Methods 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000005192 partition Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model discloses a roof welding set is used in steel box girder processing, including steering mechanism, soldered connection, be used for actuating mechanism, the support frame that whole device removed when the welding, steering mechanism sets up support frame one side, the soldered connection sets up the support frame top is close to one side position, actuating mechanism sets up the support frame opposite side is still including collecting mechanism, grinding machanism and fixing base. The utility model discloses utilize the lift screw to drive the crane and reciprocate, and then make the laminating of crane bottom on the welding seam surface to welding seam that welding is good that can be quick is handled, utilizes collection box other end lower extreme to shovel the welding slag, comes to walk the welding slag through collection box other end cavity through utilizing dust absorption fan, thereby can come to collect the welding slag through the collection box, can also reduce the temperature of welding seam simultaneously.
Description
Technical Field
The utility model relates to a steel case roof beam processing field especially relates to roof welding set is used in steel case roof beam processing.
Background
Welding, also known as fusion, is a manufacturing process and technique for joining metals or other thermoplastic materials, such as plastics, in a heated, high temperature or high pressure manner; the steel box girder is generally formed by connecting a top plate, a bottom plate, a web plate, a transverse partition plate, a longitudinal partition plate, a stiffening rib and the like in an all-welded mode. Wherein the top plate is an orthotropic bridge deck plate consisting of a cover plate and longitudinal stiffening ribs; in roof welding process, the great general all of area of roof need be formed by the mutual welding of polylith steel sheet, to the traditional welding set welding of roof of great area very trouble of getting up, generally carry out welding process by the manual work, such welding efficiency is lower and artificial intensity of labour is great to will have the manual work to knock off the welding slag after the welding is accomplished, still will polish the processing to the welding seam position simultaneously, thereby make the welding seam position more smooth.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a roof welding set is used in steel case roof beam processing for just solving above-mentioned problem.
The utility model discloses a following technical scheme realizes above-mentioned purpose:
the top plate welding device for steel box girder processing comprises a steering mechanism, a welding head, a driving mechanism and a supporting frame, wherein the driving mechanism is used for moving the whole device during welding, the steering mechanism is arranged on one side of the supporting frame, the welding head is arranged at a position close to one side of the top of the supporting frame, the driving mechanism is arranged on the other side of the supporting frame, the top plate welding device further comprises a collecting mechanism, a polishing mechanism and a fixing seat, the collecting mechanism comprises a dust collection fan, a recovery box and a sealing plate, the recovery box is arranged on the top of the supporting frame, the other end of the recovery box penetrates through the top of the supporting frame, the sealing plate is connected to the front end of the recovery box through a hinge, and; the polishing mechanism comprises a polishing motor, a lifting frame, a polishing wheel and a lifting screw, the upper end of the lifting frame is sleeved on a cylinder at the other end of the support frame, the lower end of the lifting screw is connected to the middle position of the upper end of the polishing motor through threads, the lower end of the lifting screw is located at the top of the other end of the support frame, the polishing motor is connected to the top of the lower end of the lifting frame through bolts, and the polishing wheel is mounted at the rotating part of the polishing motor and located at the bottom of the; the fixing seat is connected to the top of the support frame through threads, and the welding head is installed on the inner side of the fixing seat.
Preferably: the steering mechanism comprises a steering motor, a steering seat and a supporting wheel, the steering motor is connected to the top of the supporting frame through a bolt, the upper end of the steering seat is connected to the bottom of the supporting frame through a bearing, and the supporting wheel is connected to the lower end of the steering seat through a bolt.
According to the arrangement, the steering motor rotating part is used for driving the steering seat to rotate, and the supporting wheels are driven to rotate through the rotation of the steering seat, so that the moving direction of the supporting frame is changed.
Preferably: actuating mechanism includes drive wheel, driving motor, sprocket, chain, the drive wheel is in through the hub connection the support frame is close to the bottom of grinding machanism one side, driving motor passes through bolted connection and is in the support frame is close to the top of grinding machanism one side, the sprocket passes through the key-type connection two between the drive wheel axle with on the driving motor rotation portion, the chain sets up the sprocket outside.
With the arrangement, the shaft between the two driving wheels is driven to rotate by the rotation of the rotating part of the driving motor and the transmission of the chain wheel and the chain, so that the whole device is driven to move by the rotation of the two driving wheels.
Preferably: actuating mechanism includes drive wheel, driving motor, band pulley, belt, the drive wheel is in through the hub connection the support frame is close to the bottom of grinding machanism one side, driving motor passes through bolted connection and is in the support frame is close to the top of grinding machanism one side, the band pulley passes through the key-type connection two between the drive wheel axle with on the driving motor rotation portion, the belt sets up the band pulley outside.
According to the arrangement, the rotation of the rotating part of the driving motor is utilized, and the shaft between the two driving wheels is driven to rotate through the transmission of the belt wheel and the belt, so that the whole device is driven to move through the rotation of the two driving wheels.
Compared with the prior art, the beneficial effects of the utility model are as follows:
1. the lifting frame is driven by the lifting screw to move up and down, so that the bottom of the lifting frame is attached to the surface of a welding seam, and the welded seam can be quickly processed;
2. utilize collection box other end lower extreme to shovel the welding slag, walk the welding slag through collection box other end cavity through utilizing dust absorption fan to can collect the welding slag through the collection box, can also reduce the temperature of welding seam simultaneously.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a schematic structural view of a top plate welding device for processing a steel box girder according to the present invention;
FIG. 2 is a partial cross-sectional view of a recycling bin of the top plate welding device for processing the steel box girder;
FIG. 3 is a partial part view of an embodiment 1 of a driving mechanism of the top plate welding device for processing the steel box girder;
FIG. 4 is a partial part view of the embodiment 2 of the driving mechanism of the top plate welding device for processing the steel box girder;
FIG. 5 is a partial part view of the support frame of the top plate welding device for processing the steel box girder of the present invention;
fig. 6 is the local part drawing of steering mechanism of roof welding set for steel box girder processing.
The reference numerals are explained below:
1. a steering mechanism; 2. a collection mechanism; 3. welding a head; 4. a drive mechanism; 5. a support frame; 6. a polishing mechanism; 7. a fixed seat; 11. a steering motor; 12. a steering seat; 13. a support wheel; 21. a dust collection fan; 22. a recycling bin; 23. a sealing plate; 41. a drive wheel; 42. a drive motor; 43. a sprocket; 44. a chain; 413. a pulley; 414. a belt; 61. polishing the motor; 62. a lifting frame; 63. grinding the wheel; 64. and (5) lifting screws.
Detailed Description
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The present invention will be further explained with reference to the accompanying drawings:
the top plate welding device for steel box girder processing comprises a steering mechanism 1, a welding head 3, a driving mechanism 4 and a support frame 5, wherein the driving mechanism 4 is used for moving the whole device during welding, the steering mechanism 1 is arranged on one side of the support frame 5, the welding head 3 is arranged on the top of the support frame 5 and is close to one side, the driving mechanism 4 is arranged on the other side of the support frame 5, the top plate welding device also comprises a collecting mechanism 2, a polishing mechanism 6 and a fixed seat 7, the collecting mechanism 2 comprises a dust collection fan 21, a recovery box 22 and a sealing plate 23, the recovery box 22 is arranged on the top of the support frame 5, the other end of the recovery box 22 penetrates through the top of the support frame 5, the sealing plate 23 is connected; the polishing mechanism 6 comprises a polishing motor 61, a lifting frame 62, a polishing wheel 63 and a lifting screw 64, wherein the upper end of the lifting frame 62 is sleeved on a column at the other end of the support frame 5, the lower end of the lifting screw 64 is connected to the middle position of the upper end of the polishing motor 61 through a thread, the lower end of the lifting screw is positioned at the top of the other end of the support frame 5, the polishing motor 61 is connected to the top of the lower end of the lifting frame 62 through a bolt, and the polishing wheel 63 is arranged at the rotating; fixing base 7 passes through threaded connection at 5 tops of support frame, and soldered connection 3 is installed at fixing base 7 inboardly.
Example 1
As shown in fig. 1, 2, 3, 5 and 6, the steering mechanism 1 includes a steering motor 11, a steering base 12 and a supporting wheel 13, the steering motor 11 is connected to the top of the supporting frame 5 through a bolt, the upper end of the steering base 12 is connected to the bottom of the supporting frame 5 through a bearing, the supporting wheel 13 is connected to the lower end of the steering base 12 through a bolt, the rotating part of the steering motor 11 is used for driving the steering base 12 to rotate, and the rotating part of the steering base 12 is used for driving the supporting wheel 13 to rotate, so as to change the moving direction of the supporting frame 5; the driving mechanism 4 comprises a driving wheel 41, a driving motor 42, a chain wheel 43 and a chain 44, the driving wheel 41 is connected with the bottom of the supporting frame 5 close to one side of the grinding mechanism 6 through a shaft, the driving motor 42 is connected with the top of the supporting frame 5 close to one side of the grinding mechanism 6 through a bolt, the chain wheel 43 is connected with the shaft between the two driving wheels 41 and the rotating part of the driving motor 42 through a key, the chain 44 is arranged outside the chain wheel 43, the rotating part of the driving motor 42 is utilized to rotate, the shaft between the two driving wheels 41 is driven to rotate through the transmission of the chain wheel 43 and the chain 44, and the whole device is driven to move through the rotation of the two.
The working principle is as follows: when the welding device is used, the welding head 3 is arranged on the inner side of the fixed seat 7, the fixed seat 7 is arranged in a cylindrical pipe at the top of the support frame 5 through threads, the position of the lower end of the welding head 3, which is far away from a welding seam of a top plate of the steel box girder, is adjusted by rotating the fixed seat 7, the power supply of the whole device is switched on, and the welding head 3 is utilized to start welding the top plate of the steel box girder; during welding, the rotating part of the driving motor 42 rotates and drives the shaft between the two driving wheels 41 to rotate through the transmission of the chain wheel 43 and the chain 44, the shaft between the two driving wheels 41 rotates to drive the two driving wheels 41 to rotate, so that the support frame 5 moves, and meanwhile, in the moving process of the whole device, the rotating part of the steering motor 11 drives the supporting wheel 13 to rotate at a certain angle through the steering seat 12, so that the support frame 5 can move along the direction of a welding seam; there is the welding slag in the welding seam position after the welding, utilize the inclined plane of the collection box 22 other end to shovel the welding slag, utilize dust absorption fan 21's high-speed rotation simultaneously, then can go out at another port of collection box 22 and form suction, thereby the welding slag that will shovel inhales the collection to collection inside the collection box 22, after collecting the welding slag, utilize grinding motor 61 rotation portion to drive grinding wheel 63 and rotate, in addition before welding, adjust the height of crane 62 through rotating lifting screw 64, make the laminating of grinding wheel 63 bottom on steel box girder roof board welding seam, thereby utilize the high-speed rotation of grinding wheel 63 to come to clear up the welding seam.
Example 2
As shown in fig. 4, the difference between the embodiment 2 and the embodiment 1 is that the driving mechanism 4 includes a driving wheel 41, a driving motor 42, a belt wheel 413, and a belt 414, the driving wheel 41 is connected to the bottom of the side of the supporting frame 5 close to the grinding mechanism 6 through a shaft, the driving motor 42 is connected to the top of the side of the supporting frame 5 close to the grinding mechanism 6 through a bolt, the belt wheel 413 is connected to the shaft between the two driving wheels 41 and the rotating part of the driving motor 42 through a key, and the belt 414 is disposed outside the belt wheel 413, and the shaft between the two driving wheels 41 is driven to rotate through the rotation of the rotating part of the driving motor 42 and the transmission of the belt wheel 413 and the belt 414, so that the whole device is driven to move.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention.
Claims (4)
1. Roof welding set is used in steel box girder processing, including steering mechanism (1), soldered connection (3), be used for actuating mechanism (4), support frame (5) that whole device removed when the welding, steering mechanism (1) sets up support frame (5) one side, soldered connection (3) set up support frame (5) top is close to one side position, actuating mechanism (4) set up support frame (5) opposite side, its characterized in that: the grinding machine is characterized by further comprising a collecting mechanism (2), a grinding mechanism (6) and a fixing seat (7), wherein the collecting mechanism (2) comprises a dust collection fan (21), a recovery box (22) and a sealing plate (23), the recovery box (22) is installed at the top of the supporting frame (5), the other end of the recovery box (22) penetrates through the top of the supporting frame (5), the sealing plate (23) is connected to the front end of the recovery box (22) through a hinge, and an air suction inlet of the dust collection fan (21) is installed at the top of the recovery box (22); the polishing mechanism (6) comprises a polishing motor (61), a lifting frame (62), a polishing wheel (63) and a lifting screw (64), the upper end of the lifting frame (62) is sleeved on a cylinder at the other end of the support frame (5), the lower end of the lifting screw (64) is connected to the middle position of the upper end of the polishing motor (61) through a thread, the lower end of the lifting screw is located at the top of the other end of the support frame (5), the polishing motor (61) is connected to the top of the lower end of the lifting frame (62) through a bolt, and the polishing wheel (63) is installed at the rotating part of the polishing motor (61) and is located at the bottom of the lower; the fixing seat (7) is connected to the top of the support frame (5) through threads, and the welding head (3) is installed on the inner side of the fixing seat (7).
2. The top plate welding device for processing the steel box girder according to claim 1, wherein: steering mechanism (1) is including turning to motor (11), turning to seat (12), supporting wheel (13), turn to motor (11) and pass through bolted connection support frame (5) top, turn to seat (12) upper end and pass through the bearing and connect support frame (5) bottom, supporting wheel (13) pass through bolted connection and be in turn to seat (12) lower extreme.
3. The top plate welding device for processing the steel box girder according to claim 1, wherein: actuating mechanism (4) are including drive wheel (41), driving motor (42), sprocket (43), chain (44), drive wheel (41) are in through the hub connection support frame (5) are close to the bottom of grinding machanism (6) one side, driving motor (42) pass through bolted connection support frame (5) are close to the top of grinding machanism (6) one side, sprocket (43) are in two through the key-type connection axle between drive wheel (41) with on driving motor (42) rotation portion, chain (44) set up sprocket (43) outside.
4. The top plate welding device for processing the steel box girder according to claim 1, wherein: actuating mechanism (4) are including drive wheel (41), driving motor (42), band pulley (413), belt (414), drive wheel (41) are in through the hub connection support frame (5) are close to the bottom of grinding machanism (6) one side, driving motor (42) pass through bolted connection support frame (5) are close to the top of grinding machanism (6) one side, band pulley (413) are in two through the key-type connection axle between drive wheel (41) with on driving motor (42) rotation portion, belt (414) set up band pulley (413) outside.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021916738.XU CN213053433U (en) | 2020-09-04 | 2020-09-04 | Roof welding set is used in steel case roof beam processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021916738.XU CN213053433U (en) | 2020-09-04 | 2020-09-04 | Roof welding set is used in steel case roof beam processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213053433U true CN213053433U (en) | 2021-04-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021916738.XU Expired - Fee Related CN213053433U (en) | 2020-09-04 | 2020-09-04 | Roof welding set is used in steel case roof beam processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213053433U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113399895A (en) * | 2021-08-20 | 2021-09-17 | 东营兴盛特种设备科技有限公司 | Spherical tank and automatic welding device thereof |
| CN117464266A (en) * | 2023-12-27 | 2024-01-30 | 中铁四局集团有限公司 | Welding equipment and welding method for arc-shaped steel box girder plate unit |
-
2020
- 2020-09-04 CN CN202021916738.XU patent/CN213053433U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113399895A (en) * | 2021-08-20 | 2021-09-17 | 东营兴盛特种设备科技有限公司 | Spherical tank and automatic welding device thereof |
| CN113399895B (en) * | 2021-08-20 | 2021-12-07 | 东营兴盛特种设备科技有限公司 | Automatic welding device of spherical tank |
| CN117464266A (en) * | 2023-12-27 | 2024-01-30 | 中铁四局集团有限公司 | Welding equipment and welding method for arc-shaped steel box girder plate unit |
| CN117464266B (en) * | 2023-12-27 | 2024-06-14 | 中铁四局集团有限公司 | Arc-shaped steel box girder plate unit welding equipment and welding method |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210427 Termination date: 20210904 |