CN213005911U - Commodity stirring station premixing system - Google Patents
Commodity stirring station premixing system Download PDFInfo
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- CN213005911U CN213005911U CN202020924240.1U CN202020924240U CN213005911U CN 213005911 U CN213005911 U CN 213005911U CN 202020924240 U CN202020924240 U CN 202020924240U CN 213005911 U CN213005911 U CN 213005911U
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Abstract
The utility model provides a commodity stirring station ready-mixed system, include: the device comprises a stirring system, a material storage system, a feeding system, a liquid supply system, a metering system, a dust removal system, a supporting system and a control system; the stirring system is arranged on the supporting system; the storage system is arranged behind the stirring system and used for storing and conveying powder to the stirring system; the feeding system is arranged on the left side of the stirring system and used for conveying the aggregate to the stirring system; the liquid supply system is arranged above the stirring system and used for supplying liquid to the stirring system; the metering system comprises two meters which are respectively arranged on the stirring system and the feeding system; the dust removal system is arranged above the stirring system and is used for collecting and processing powder materials of raw materials in the processes of entering, storing, feeding, metering and stirring; the control system is also arranged on the supporting system and used for monitoring, proportioning and controlling the stirring system, the material storage system, the material loading system, the liquid supply system, the metering system and the dust removal system.
Description
Technical Field
The utility model relates to an engineering machine tool field especially relates to a commodity stirring station system of premixing.
Background
The mixing plant is mainly used for concrete engineering and mainly used for mixing mixed concrete, and is also called a concrete mixing plant. At present, a feeding system of a mixing station only measures and weighs materials in the feeding process, and the error value of the rapid dynamic measuring mode is relatively high, so that the requirements of companies and customers cannot be met; moreover, the dust, water quality and other pollution conditions of the mixing plant are serious, and the environmental protection requirements are difficult to meet; the spatial structure layout of the whole stirring station premixing system is not good, and the operations such as modularization, flow and the like are difficult to realize.
SUMMERY OF THE UTILITY MODEL
The utility model provides a commodity stirring station system of mixing in advance can effectively solve above-mentioned problem.
The utility model discloses a realize like this:
a merchandising mixing station ready mix system comprising: the device comprises a stirring system, a material storage system, a feeding system, a liquid supply system, a metering system, a dust removal system, a supporting system and a control system;
the stirring system is arranged on the supporting system;
the storage system is arranged behind the stirring system and used for storing and conveying powder to the stirring system;
the feeding system is arranged on the left side of the stirring system and used for conveying aggregate to the stirring system;
the liquid supply system is arranged above the stirring system and used for providing liquid for the stirring system;
the metering system comprises two meters which are respectively arranged on the stirring system and the feeding system;
the dust removal system is arranged above the stirring system and is used for collecting and treating powder materials of raw materials in the processes of entering, storing, feeding, metering and stirring;
the control system is also arranged on the supporting system and used for monitoring, proportioning and controlling the stirring system, the material storage system, the material loading system, the liquid supply system, the metering system and the dust removal system.
As a further improvement, the stirring system comprises a weighing hopper arranged below the upper end of the feeding system, a stirrer arranged below the weighing hopper and a discharging hopper arranged below the stirrer, wherein the weighing hopper receives the material supplied by the feeding system, and the material is stirred by the stirrer together with the material supplied by the storage system and the material supplied by the liquid supply system and discharged from the discharging hopper.
As a further improvement, the storage system comprises a plurality of storage bins, a plurality of screws with the lower ends connected with the outlets of the storage bins, and a powder bin connected with the high ends of the screws, wherein the screws are used for conveying the materials in the storage bins to the powder bin, and the materials are supplied to the blender from the powder bin.
As a further improvement, the feeding system includes the batching station, set up in batching belt, the one end slope of batching station below set up in aggregate belt support of batching belt below and set up in aggregate belt on the aggregate belt support, the batching station receive raw and other materials, by the batching belt conveys the material that the proportion is configured well to the aggregate belt, again by the aggregate belt conveys to the weighing hopper.
As a further improvement, the metering system comprises a first metering device arranged below the aggregate belt and a second metering device arranged below the metering hopper, and the first metering device and the second metering device are both provided with compression sensors.
As a further improvement, the dust removal system adopts a pulse bag dust remover.
As a further improvement, the supporting system comprises a first supporting framework for supporting the stirring system and a second supporting framework for supporting the control system, so that the stirring system and the control system are in spatial correspondence.
As a further improvement, the control system adopts a PLC programmable controller.
The utility model has the advantages that: the material metering is more accurate by adopting two times of metering of coarse metering and fine metering; a dust removal and filtration system is adopted, so that zero emission of smoke dust and sewage are realized, and the sewage is recycled, thereby meeting the environmental protection requirement; the whole system is arranged in a flow manner on a spatial structure, so that the system moves more smoothly, and the space utilization rate is high; the whole set of system adopts a modular design and a system integration idea, so that the performance of the equipment is more superior in application; an advanced control system is adopted to realize manual or automatic, local or remote control and other measures; the whole system adopts diversified system combination, the equipment is compatible, the blending control of the stirring formula is convenient, and the product application is more flexible and diversified.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a front view of a ready-mix system of a commercial mixing plant according to an embodiment of the present invention.
Fig. 2 is a top view of a ready-mix system of a commercial mixing plant according to an embodiment of the present invention.
Fig. 3 is a left side view of a ready-mix system of a commodity mixing station according to an embodiment of the present invention.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings of the embodiments of the present invention are combined to clearly and completely describe the technical solutions of the embodiments of the present invention, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
Referring to fig. 1 to 3, a premixing system for a goods mixing station includes: the device comprises a stirring system 1, a material storage system 2, a feeding system 3, a liquid supply system 4, a metering system, a dust removal system 5, a supporting system 6 and a control system 7;
the stirring system 1 is arranged on the supporting system 6;
the storage system 2 is arranged behind the stirring system 1 and used for storing and conveying powder to the stirring system 1;
the feeding system 3 is arranged on the left side of the stirring system 1 and used for conveying aggregate to the stirring system 1;
the liquid supply system 4 is arranged above the stirring system 1 and is used for supplying liquid to the stirring system 1;
the metering system comprises two meters which are respectively arranged on the stirring system 1 and the feeding system 3;
the dust removal system 5 is arranged above the stirring system 1 and is used for collecting and treating powder materials of raw materials in the processes of entering, storing, feeding, metering and stirring;
the control system 7 is also arranged on the supporting system 6 and is used for monitoring, proportioning and controlling the stirring system 1, the storage system 2, the feeding system 3, the liquid supply system 4, the metering system and the dust removal system 5.
Further, the stirring system 1 includes a weighing hopper disposed below the upper end of the feeding system 3, a stirrer disposed below the weighing hopper, and a discharging hopper disposed below the stirrer, wherein the weighing hopper receives the material supplied by the feeding system 3, stirs the material together with the material supplied by the storage system 2 and the liquid supply system 4 through the stirrer, and discharges the material from the discharging hopper.
Further, the stocker system 2 includes a plurality of storage bins 21, a plurality of augers 22 connected at their lower ends to the outlets of the storage bins 21, and a hopper connected at their upper ends to the augers 22, wherein the augers 22 are adapted to transport the materials stored in the storage bins 21 to the hopper, from which the materials are supplied to the blender 12.
Further, the feeding system 3 includes batching station 31, set up in batching belt 32, the one end slope of batching station 31 below set up in aggregate belt support 33 of batching belt 32 below and set up in aggregate belt 34 on the aggregate belt support 33, batching station 31 receives raw and other materials, by batching belt 32 will distribute the material that the proportion is good and convey to aggregate belt 34, by aggregate belt 34 conveys to weighing hopper 11 again.
Further, the metering system comprises a first metering device arranged below the aggregate belt 34 and a second metering device arranged below the metering hopper, and the first metering device and the second metering device are both provided with compression sensors; the first meter coarsely meters the material rapidly conveyed on the aggregate belt 34; the second meter is used for carrying out centralized metering on the materials reaching the metering hopper, the centralized metering precision is high, and the metering error is reduced.
Furthermore, the dust removal system 5 adopts a pulse bag-type dust remover, and dust is collected in a centralized manner by the pulse bag-type dust remover in the processes of raw material entering, storage, feeding, metering and stirring, and then powder is recovered, so that zero dust emission is achieved; separating sewage from solids by sewage classification filtration, filter pressing and screening; through carrying out purification treatment on sewage, the purified water quality is used as a system water source for recycling, and zero emission is achieved.
Further, the supporting system 6 includes a first supporting framework 61 for supporting the stirring system 1 and a second supporting framework 62 for supporting the control system 7, so that the stirring system 1 and the control system 7 are spatially corresponding to each other.
Furthermore, the control system 7 comprises centralized control remotely arranged indoors and local control arranged on an operation site, and the control system 7 adopts a PLC (programmable logic controller) to realize flow monitoring, adjustment, batching, control and the like, so that the system can be flexibly applied and meets the diversified requirements of customers; the PLC programmable controller is of a type that is available in conventional designs and is not redundantly set forth herein.
The metering system adopts two times of metering of coarse metering and fine metering, so that the material metering is more accurate; by adopting the dust removal system 5 and sewage filtration, zero emission of smoke and dust and sewage recycling are realized, and the environmental protection requirement is met; the pre-mixing system of the commodity mixing station is arranged in a flow manner on a spatial structure, so that the system moves more smoothly, and the space utilization rate is high; the pre-mixing system of the commodity mixing station adopts a modular design and a system integration idea, so that the equipment performance is more superior in application; an advanced control system 7 is adopted to realize manual or automatic, local or remote control and other measures; the premixing system of the commodity stirring station adopts diversified system combination, the equipment is compatible, the stirring formula allocation control is convenient, and the product application is more flexible and diversified.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. A merchandising mixing station ready mix system, comprising: the device comprises a stirring system (1), a material storage system (2), a feeding system (3), a liquid supply system (4), a metering system, a dust removal system (5), a supporting system (6) and a control system (7);
the stirring system (1) is arranged on the supporting system (6);
the storage system (2) is arranged behind the stirring system (1) and is used for storing and conveying powder to the stirring system (1);
the feeding system (3) is arranged on the left side of the stirring system (1) and is used for conveying aggregate to the stirring system (1);
the liquid supply system (4) is arranged above the stirring system (1) and is used for supplying liquid to the stirring system (1);
the metering system comprises two meters which are respectively arranged on the stirring system (1) and the feeding system (3);
the dust removal system (5) is arranged above the stirring system (1) and is used for collecting and treating powder materials of raw materials in the processes of entering, storing, feeding, metering and stirring;
the control system (7) is also arranged on the supporting system (6) and is used for monitoring, proportioning and controlling the stirring system (1), the storage system (2), the feeding system (3), the liquid supply system (4), the metering system and the dust removal system (5).
2. The commodity mixing station ready-mix system according to claim 1, characterized in that the mixing system (1) comprises a weighing hopper arranged below the upper end of the feeding system (3), a mixer arranged below the weighing hopper and a discharge hopper arranged below the mixer, the weighing hopper receiving the material supplied by the feeding system (3), being mixed by the mixer together with the material supplied by the stock system (2) and the liquid supply system (4), and being discharged from the discharge hopper.
3. The plant ready-mix system according to claim 2, characterized in that said storage system (2) comprises a plurality of storage silos (21), a plurality of screws (22) connected at their lower ends to the outlet of said storage silos (21), and a silo connected at the upper end of said screws (22), said screws (22) being adapted to convey the material contained in said storage silos (21) to said silo, from which the material is supplied to said mixer.
4. The goods mixing station ready-mixing system of claim 3, wherein the feeding system (3) comprises a batching station (31), a batching belt (32) arranged below the batching station (31), an aggregate belt support (33) with one end arranged obliquely below the batching belt (32), and an aggregate belt (34) arranged on the aggregate belt support (33), wherein the batching station (31) receives raw materials, the batching belt (32) conveys proportioned materials to the aggregate belt (34), and the aggregate belt (34) conveys the proportioned materials to the weighing hopper.
5. The goods mixing station ready-mix system of claim 4, wherein the metering system comprises a first meter disposed below the aggregate belt (34) and a second meter disposed below the weighing hopper, the first and second meters each being provided with a pressure sensor.
6. The commodity mixing station ready-mix system according to claim 1, wherein the dust removal system (5) employs a pulse bag dust collector.
7. The mixing plant ready-mix system according to claim 5, characterized in that the support system (6) comprises a first support frame (61) for supporting the mixing system (1) and a second support frame (62) for supporting the control system (7) so that the mixing system (1) and the control system (7) are spatially coordinated.
8. The commodity mixing station ready-mix system according to claim 7, wherein the control system (7) employs a PLC programmable controller.
Priority Applications (1)
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CN202020924240.1U CN213005911U (en) | 2020-05-27 | 2020-05-27 | Commodity stirring station premixing system |
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CN202020924240.1U CN213005911U (en) | 2020-05-27 | 2020-05-27 | Commodity stirring station premixing system |
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CN213005911U true CN213005911U (en) | 2021-04-20 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113561335A (en) * | 2021-06-10 | 2021-10-29 | 三一汽车制造有限公司 | Method and device for calculating residual aggregate amount of aggregate bin and mixing station |
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2020
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113561335A (en) * | 2021-06-10 | 2021-10-29 | 三一汽车制造有限公司 | Method and device for calculating residual aggregate amount of aggregate bin and mixing station |
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Address after: Floor 3, Office Building, No. 608, Xinxia South Road, Xinwei Town, Xiang'an District, Xiamen City, Fujian Province, 361000 Patentee after: Xiamen Luwei Fabricated Steel Structure Co.,Ltd. Address before: 361111 12-24 #, Longxin Road, Xinwei Town, Xiang'an District, Xiamen, Fujian Patentee before: XIAMEN LUWEI CONSTRUCTION EQUIPMENT CO.,LTD. |