SUMMERY OF THE UTILITY MODEL
Therefore, it is necessary to provide a reduction box and a concentricity calibration mechanism for the problem that the effect of the screw and the reduction box of the driving component on the matching use is affected.
The concentricity correction mechanism includes: the buffer sleeve piece is used for being sleeved in a rotating end of the reduction gearbox, the switching sleeve piece is sleeved inside the buffer sleeve piece, the switching sleeve piece is abutted to one sleeve face of the buffer sleeve piece in a fit mode, the other sleeve face of the buffer sleeve piece is abutted to the rotating end of the reduction gearbox in a fit mode, and a connecting portion which is matched with the screw in a rotating mode is arranged on the switching sleeve piece.
A reduction box comprises a concentric correction mechanism, a driving assembly, a transmission mechanism and an installation body, wherein the driving assembly and the transmission mechanism are arranged in the installation body, an output shaft of the driving assembly is connected with the transmission mechanism, the transmission mechanism is provided with a rotating end which is in running fit with a screw, the concentric correction mechanism is arranged in the rotating end, and the installation body is provided with an adaptation port which is in running fit with the screw.
In one embodiment, the mounting body comprises a storage box body and a transmission shell, the storage box body is assembled with the transmission shell, the storage box body is used for placing the driving assembly, the transmission mechanism is rotatably arranged in the transmission shell, the transmission shell is provided with a transmission part matched with the transmission mechanism, and the transmission shell is provided with an adaptation port used for installing and matching the rotating end and the screw rod.
In one embodiment, the transmission mechanism includes a first planet carrier, a second planet carrier, a plurality of first planet gears and a plurality of second planet gears, a plurality of first positioning pins are arranged on the first planet carrier at intervals along the circumferential direction of the first planet carrier, a plurality of first planet gears are sleeved on the first positioning pins in a one-to-one correspondence manner, a plurality of first planet gears are all engaged and matched with the output shaft of the driving component, a plurality of first planet gears are engaged and matched with the transmission part, a transmission gear is arranged on the first planet carrier, a plurality of second positioning pins are arranged on the second planet carrier at intervals along the circumferential direction of the second planet carrier, a plurality of second planet gears are sleeved on the second positioning pins in a one-to-one correspondence manner, a plurality of second planet gears are all engaged and matched with the transmission gear, and a plurality of second planet gears are engaged and matched with the transmission part, the second planet carrier is provided with the rotating end.
In one embodiment, the transmission mechanism includes a third carrier and a plurality of third planetary gears, a plurality of third positioning pins are provided at intervals on the third carrier along a circumferential direction of the third carrier, the plurality of third planetary gears are sleeved on the third positioning pins in a one-to-one correspondence, the plurality of third planetary gears are all engaged with the output shaft of the driving assembly, the plurality of third planetary gears are engaged with the transmission part, and the third carrier is provided with the rotating end.
In one embodiment, the reduction gearbox further comprises a clamping piece, a plurality of clamping grooves are formed in the rotating end at intervals along the circumferential direction of the rotating end, clamping blocks matched with the clamping grooves are arranged on the clamping piece, the clamping piece is clamped and fixed with the rotating end, and the concentric correction mechanism is in positioning interference with the clamping piece.
In one embodiment, the driving assembly comprises a motor, a PCB and a fixed joint, the PCB is mounted in the fixed joint and electrically connected with the motor, the motor is mounted in the storage box, an output shaft of the motor is in transmission fit with the transmission mechanism, and the fixed joint is detachably connected with the storage box.
In one embodiment, the reduction gearbox further comprises a first fastener and a second fastener, the first fastener is mounted on the fixed joint, the second fastener is mounted on the storage box body, and the first fastener and the second fastener are in clamping fit.
In one embodiment, the reduction gearbox further comprises a damping piece and a driving gear, the driving gear is sleeved on an output shaft of the motor, the damping piece is arranged between the driving gear and the output shaft, and the first planetary gears are meshed with the driving gear.
In one embodiment, the reduction box further comprises a transmission bearing, the transmission bearing is sleeved at the adapting port, and the transmission bearing is in running fit with the rotating end.
When the concentric correction mechanism is used, firstly, the sleeved ruler diameter of the buffering sleeve member and the sleeved ruler diameter of the transfer sleeve member are determined according to the opening size of the rotating end of the reduction gearbox and the ruler diameter of the required connecting screw rod. Namely, the buffer external member and the transfer external member are both arranged at the rotating end of the reduction gearbox and then can be installed and matched with the preset screw. In addition, the positions of the buffer sleeve and the adapter sleeve in the rotating end of the speed reducer are determined according to the corresponding position of the output shaft of the driving assembly of the reduction gearbox on the rotating end, so that the screw and the output shaft of the driving assembly can concentrically rotate after the screw and the adapter sleeve are installed and matched. The other set of surface of the buffer sleeve is abutted against the rotating end of the reduction gearbox through the abutting joint of the adapter sleeve and one set of surface of the buffer sleeve, so that after the screw rod and the adapter sleeve are installed and matched, the screw rod can rotate synchronously along with the rotation end of the speed reducer. When the screw rod appears warping, the atress change can appear in the corresponding position of switching external member and screw rod, and at this moment, the buffering external member can carry out corresponding buffering deformation according to this part atress. The concentric correction mechanism realizes the re-correction of the deformed screw rod through the transfer sleeve and the buffer sleeve, ensures that the deformed screw rod can still concentrically rotate with the driving assembly, and improves the matching use effect of the screw rod and the reduction gearbox.
When the reduction gearbox is used, the screw rod and the rotating end are installed and matched through the concentric correction mechanism. Meanwhile, the concentric correction mechanism abuts against one surface of the buffer sleeve and the other surface of the buffer sleeve abuts against the rotating end of the reduction gearbox through the fit of the adapter sleeve and the one surface of the buffer sleeve, so that after the screw and the adapter sleeve are installed and matched, the screw can rotate synchronously along with the rotation end of the reduction gearbox. When the screw rod appears warping, the atress change can appear in the corresponding position of switching external member and screw rod, and at this moment, the buffering external member can carry out corresponding buffering deformation according to this part atress. The concentric correction mechanism realizes the re-correction of the deformed screw rod through the transfer sleeve and the buffer sleeve, ensures that the deformed screw rod can still concentrically rotate with the driving assembly, and improves the matching use effect of the screw rod and the reduction gearbox.
Detailed Description
In order to make the above objects, features and advantages of the present invention more comprehensible, embodiments of the present invention are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, as those skilled in the art will be able to make similar modifications without departing from the spirit and scope of the present invention.
Referring to fig. 1, fig. 1 is a cross-sectional view of a reduction gearbox and a concentricity calibration mechanism at a first viewing angle according to an embodiment of the present invention, and in an embodiment, the concentricity calibration mechanism includes: the buffer sleeve member 100 and the transfer sleeve member 200 are provided, the buffer sleeve member 100 is used for being sleeved in the rotating end 110 of the reduction gearbox, the transfer sleeve member 200 is sleeved inside the buffer sleeve member 100, the transfer sleeve member 200 is abutted to one set of surface of the buffer sleeve member 100 in a fit manner, the other set of surface of the buffer sleeve member 100 is abutted to the rotating end 110 of the reduction gearbox in a fit manner, and the transfer sleeve member 200 is provided with a connecting part 210 which is used for being in rotating fit with the screw.
When the concentric correction mechanism is used, firstly, the sleeved size of the buffer sleeve member 100 and the sleeved size of the transfer sleeve member 200 are determined according to the opening size of the rotating end 110 of the reduction gearbox and the size of the required connecting screw rod. Namely, the buffering kit 100 and the transfer kit 200 are both installed at the rotating end 110 of the reduction box and then can be installed and matched with the preset screw. In addition, the positions of the buffering sleeve member 100 and the transfer sleeve member 200 in the rotation end 110 of the speed reducer are determined according to the corresponding position of the output shaft of the driving assembly 300 of the speed reducer on the rotation end 110, so that the screw and the output shaft of the driving assembly 300 can concentrically rotate after the screw and the transfer sleeve member 200 are installed and matched. The other set of surface of the buffer kit 100 is abutted against the rotating end 110 of the reduction box by the abutting of the adapter kit 200 and one set of surface of the buffer kit 100, so that after the screw and the adapter kit 200 are installed and matched, the screw can rotate synchronously along with the rotation end 110 of the reduction box. When the screw rod is deformed, the stress change occurs at the position of the adapter sleeve 200 corresponding to the screw rod, and at this time, the buffer sleeve 100 is deformed according to the stress of the part. Namely, the concentric correction mechanism realizes the re-correction of the deformed screw rod through the adapter sleeve 200 and the buffer sleeve 100, ensures that the deformed screw rod can still concentrically rotate with the driving component 300, and improves the matching use effect of the screw rod and the reduction gearbox.
In one embodiment, the buffer assembly is a rubber sleeve or a silicone sleeve. The adapter sleeve 200 is an adapter spline or a gear sleeve. The connecting portion 210 is formed with engaging serrations or protrusions for engaging the screw. (e.g., by a projection engaging a groove in the screw)
In one embodiment, it should be noted that, when the conventional reduction gearbox is assembled with the screw, after the screw deforms, in order to ensure the installation and matching of the screw and the reduction gearbox, an adapter is additionally installed by a worker; namely, one end of the adapter can be connected with the deformed screw, and the other end of the adapter is connected with the rotating end 110 of the reduction gearbox. The mode leads to the increase of the integral connection length of the reduction gearbox and the screw rod, thereby influencing the installation effect of the reduction gearbox and the screw rod. The reduction gearbox can correct deformation of the deformed screw rod through the concentric correction mechanism, so that an adapter or other auxiliary components are not required to be additionally arranged.
As shown in fig. 1 to 3, in an embodiment, a reduction gearbox includes a concentric correction mechanism, and further includes a driving assembly 300, a transmission mechanism 400 and an installation body 500, the driving assembly 300 and the transmission mechanism 400 are both installed in the installation body 500, an output shaft of the driving assembly 300 is connected to the transmission mechanism 400, the transmission mechanism 400 is provided with a rotation end 110 for rotationally matching with a screw, the concentric correction mechanism is installed in the rotation end 110, and the installation body 500 is provided with an adaptation port for installation matching of the rotation end 110 and the screw.
When the reduction gearbox is used, the screw rod and the rotating end 110 are installed and matched through the concentric correction mechanism. Meanwhile, the concentric correction mechanism abuts against one set of surface of the buffer sleeve member 100 through the joint sleeve member 200 and abuts against the rotating end 110 of the reduction box through the other set of surface of the buffer sleeve member 100, so that after the screw and the joint sleeve member 200 are installed and matched, the screw can rotate synchronously along with the rotation end 110 of the reduction box. When the screw rod is deformed, the stress change occurs at the position of the adapter sleeve 200 corresponding to the screw rod, and at this time, the buffer sleeve 100 is deformed according to the stress of the part. Namely, the concentric correction mechanism realizes the re-correction of the deformed screw rod through the adapter sleeve 200 and the buffer sleeve 100, ensures that the deformed screw rod can still concentrically rotate with the driving component 300, and improves the matching use effect of the screw rod and the reduction gearbox.
As shown in fig. 1 to 3, in one embodiment, the mounting body 500 includes a storage box 510 and a transmission housing 520, the storage box 510 is mounted and matched with the transmission housing 520, the storage box 510 is used for placing the driving assembly 300, the transmission mechanism 400 is rotatably mounted in the transmission housing 520, a transmission portion 521 matched with the transmission mechanism 400 is arranged on the transmission housing 520, and an adapter port for mounting and matching the rotation end 110 with a screw is arranged on the transmission housing 520. Specifically, the storage box is detachably connected with the transmission housing 520, so that the reduction gearbox is more convenient to assemble. For example: according to the relative installation positions of the storage box 510 and the transmission housing 520 in the concentric alignment, a plurality of buckles may be additionally arranged at intervals on the end portion of the storage box 510 along the circumferential direction of the storage box 510, and a plurality of slots corresponding to the buckles may be additionally arranged at intervals on the end portion of the transmission housing 520 at the end portion of the transmission housing 520 along the circumferential direction of the transmission housing 520. When storage box 510 and transmission housing 520 are installed in an aligned manner, the concentric alignment of the storage box and transmission housing 520 can be effectively ensured. Further, after the transmission mechanism 400 is installed inside the transmission housing 520, in the embodiment, the transmission mechanism 400 needs to use meshing engagement of gears, and therefore, the transmission portion 521 on the transmission housing 520 is a meshing insection corresponding to the transmission mechanism 400, that is, when the transmission mechanism 400 runs inside the transmission housing 520, the transmission mechanism 400 and the transmission portion 521 can realize meshing engagement. According to installation requirements, the rotating end 110 of the transmission mechanism 400 can extend out of the transmission housing 520 through the adapting port and be installed and matched with the screw, or the rotating end 110 of the transmission mechanism 400 is located inside the transmission housing 520, and the screw extends into the transmission housing 520 through the adapting port and is installed and matched with the rotating end 110.
As shown in fig. 1 and 2, in one embodiment, the transmission mechanism 400 includes a first planet carrier 410, a second planet carrier 420, a plurality of first planet gears 430 and a plurality of second planet gears 440, a plurality of first positioning pins 411 are spaced apart from the first planet carrier 410 along a circumferential direction of the first planet carrier 410, the plurality of first planet gears 430 are sleeved on the first positioning pins 411 in a one-to-one correspondence manner, the plurality of first planet gears 430 are respectively engaged with an output shaft of the driving assembly 300, the plurality of first planet gears 430 are engaged with the transmission part 521, a transmission gear 412 is provided on the first planet carrier 410, a plurality of second positioning pins 421 are spaced apart from the second planet carrier 420 along the circumferential direction of the second planet carrier 420, the plurality of second planet gears 440 are sleeved on the second positioning pins 421 in a one-to-one correspondence manner, the plurality of second planet gears are respectively engaged with the transmission gear 412, and the plurality of second planet gears are engaged with the transmission part 521, the second planet carrier 420 is provided with a rotation end 110.
Specifically, the reduction gearbox rotates simultaneously through the first planet carrier 410 and the second planet carrier 420, so that the rotating torque of the reduction gearbox can be effectively increased. Further, during the transmission process of the transmission mechanism 400, firstly, the output end of the driving assembly 300 rotates, and at this time, the output end of the driving assembly 300 drives the plurality of first planet gears 430 to synchronously rotate and drives the first planet carrier 410 to rotate. Then, the transmission gear 412 on the first planet carrier 410 drives the plurality of second planet gears 440 to rotate synchronously, and drives the second planet carrier 420 to rotate, and finally, the rotation of the rotation end 110 is realized. This is only one of the embodiments, for example: the transmission mechanism 400 includes a third planet carrier and a plurality of third planet gears, a plurality of third positioning pins are disposed on the third planet carrier at intervals along the circumferential direction of the third planet carrier, the plurality of third planet gears are sleeved on the third positioning pins in a one-to-one correspondence, the plurality of third planet gears are all engaged with the output shaft of the driving assembly 300, the plurality of third planet gears are engaged with the transmission portion 521, and the third planet carrier is provided with a rotation end 110. Namely, the number of the needed planet carriers and the number of the matched planet gears can be flexibly determined according to the use requirement of the reduction gearbox in the embodiment.
As shown in fig. 2 and 3, in one embodiment, the reduction gearbox further includes a clamping member 120, a plurality of clamping grooves 111 are arranged on the rotation end 110 at intervals along the circumferential direction of the rotation end 110, a clamping block 121 corresponding to the clamping grooves 111 is arranged on the clamping member 120, the clamping member 120 is clamped and fixed with the rotation end 110, and the concentric correction mechanism is positioned and abutted against the clamping member 120. Specifically, grips 120 are retaining snap rings or collars. When the concentric correction mechanism is installed at the rotation end 110, there is a difference in installation height between the end of the concentric correction mechanism and the end of the rotation end 110. At this time, the locking piece 120 is installed in the installation height difference, and the latch 121 of the locking piece 120 extends into the locking groove 111 to realize the locking and fixing with the rotating end 110. At this time, the clamping piece 120 realizes the clamping and positioning of the concentric correction mechanism, the phenomenon that the concentric correction mechanism shifts inside the rotating end 110 when rotating along with the rotating end 110 is avoided, and the rotating effect of the reduction gearbox and the screw is ensured.
As shown in fig. 1 to 3, in one embodiment, the driving assembly 300 includes a motor 310, a PCB 320 and a fixing connector 330, the PCB 320 is disposed in the fixing connector 330, the PCB 320 is electrically connected to the motor 310, the motor 310 is disposed in the storage box 510, an output shaft of the motor 310 is in transmission fit with the transmission mechanism 400, and the fixing connector 330 is detachably connected to the storage box 510. The reduction box further comprises a first fastener 331 and a second fastener 511, the first fastener 331 is installed on the fixed joint 330, the second fastener 511 is installed on the storage box 510, and the first fastener 331 is in clamping fit with the second fastener 511. Specifically, in the above embodiment, the fixing joint 330 is installed and matched with the storage box 510, so that the installation effect of the motor 310 inside the storage box 510 can be more effectively ensured, and the output shaft of the motor 310 and the transmission mechanism 400 are conveniently aligned concentrically. Further, the first locking member 331 and the second locking member 511 are locking plates or hooks. In the embodiment, the first locking member 331 and the second locking member 511 are elastically locked. After the fixed joint 330 and the storage box 510 are installed in an aligned manner, the first fastener 331 and the second fastener 511 can be fastened and fixed with each other, so that the fixed joint 330 and the storage box 510 can be installed more conveniently.
As shown in fig. 1 and fig. 2, in an embodiment, the reduction gearbox further includes a damping member 311 and a driving gear 312, the driving gear 312 is sleeved on the output shaft of the motor 310, the damping member 311 is installed between the driving gear 312 and the output shaft, and the plurality of first planet gears 430 are engaged with the driving gear 312. Specifically, the shock absorbing member 311 is shock absorbing rubber or shock absorbing silicone. The output shaft of the motor 310 can be more effectively engaged with the first planetary gears 430 by the driving gear 312. Meanwhile, the shock absorbing member 311 can achieve a buffering effect on the driving gear 312, so that the degree of engagement between the driving gear 312 and the first planet gear can be effectively ensured.
As shown in fig. 1 to fig. 3, in an embodiment, the reduction box further includes a transmission bearing 130, the transmission bearing 130 is sleeved at the adapting port, and the transmission bearing 130 is rotatably engaged with the rotating end 110. Specifically, the transmission bearing 130 is additionally arranged between the adapting opening wall and the rotating end 110, so that the rotating end 110 can rotate relative to the transmission housing 520 more smoothly.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present application, unless expressly stated or limited otherwise, the first feature may be directly on or directly under the second feature or indirectly via intermediate members. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.