CN212707351U - Automatic production system of PC component - Google Patents

Abstract

The utility model discloses an automatic production system of PC component, including the mould, automatic cloth machine mechanism, automatic dismouting mould machine, belt cleaning device, curing means and commodity circulation storage mechanism, automatic dismouting mould machine is used for the mould to go on the line automatically, automatic cloth machine mechanism is used for making the automatic cloth of mould after going on the line, curing means is used for carrying out steam maintenance to the material in the mould after automatic cloth machine mechanism cloth, the material forms the PC component after automatic dismouting mould machine stripping in the mould after the maintenance, belt cleaning device is used for wasing PC component and mould, commodity circulation storage mechanism is used for the storage, manage the PC component after belt cleaning device washs, the utility model has the advantages of with low costs, construction cycle is fast, the output is high, portable, degree of automation is high, equipment reuse.

Description

Automatic production system of PC component

Technical Field

The utility model relates to a PC component production technical field especially relates to an automatic production system of PC component.

Background

Precast concrete members (abbreviated as PC members) are the basis for realizing prefabrication of a main structure, PC is widely used in germany, uk, usa, japan and other countries, and PC has been used as a main mode of modern construction in developed countries. But the building industry in China still mainly adopts a rough type, a standardized system is not formed, the building industrialization rate is only 1 percent, the building industrialization rate is about 1/70 which is the average level of developed countries, the building industrialization rate has great development space, the domestic PC factory has large investment, low yield, high cost, low automation degree and long construction period, a large amount of infrastructure needs to be made, the factory does not have to move and can only be fixed in a specific city, and the transportation cost of relatively remote areas is high. Therefore, a solution is made to the existing conditions of the factory, and a novel factory solution, namely a movable factory, is provided. The mobile factory has the advantages of short construction period, simple factory foundation, less equipment, low cost and high automation degree, and can be constructed along with the construction of a developer building. The mobile factory can produce laminated plates, wall plates, anisotropic components and the like, and comprises five devices: the automatic material distribution machine comprises an automatic material distribution machine mechanism, an automatic die disassembly and assembly machine, a cleaning device, a maintenance device and a logistics storage mechanism. The five devices constitute a production line of a mobile factory, and the five devices include: the automatic feeding, automatic cleaning, automatic mold release agent coating, automatic material distribution, compaction, floating, steam curing, mold cleaning, purchased part cleaning, logistics storage intelligent management and other functions of the steel bars and the molds.

SUMMERY OF THE UTILITY MODEL

The utility model provides an automatic production system of PC component to the not enough of prior art existence, concrete technical scheme as follows:

the utility model provides an automatic production system of PC component, includes mould, automatic cloth machine mechanism, automatic dismouting mould machine, belt cleaning device, curing means and commodity circulation storage mechanism, automatic dismouting mould machine is used for the mould to go on the line automatically, automatic cloth machine mechanism is used for making the automatic cloth of mould after going on the line, curing means is used for the warp material carries out steam curing in the mould behind the automatic cloth machine mechanism cloth, and the material warp in the mould after the maintenance forms the PC component behind the automatic dismouting mould machine demolding, belt cleaning device is used for right PC component and mould wash, commodity circulation storage mechanism is used for storing, manages the warp PC component after the belt cleaning device washs.

Preferably, the automatic die assembling and disassembling machine comprises a first rack, a lifting device, a cleaning device and a first universal driving wheel, and is characterized in that a track and a carrying platform are arranged on the first rack, the carrying platform is located below the track, a transverse trolley is arranged on the track in a sliding manner, the lifting device is arranged below the transverse trolley through a lifting oil cylinder, and the cleaning device is arranged below the carrying platform through a first oil cylinder.

Preferably, the lifting device comprises a mechanical arm and two rows of working plates, the bottom of each working plate is provided with a transverse moving oil cylinder, two sides of each working plate are respectively provided with a clamping oil cylinder, the bottom of each clamping oil cylinder is provided with a plurality of fingers, one side of each clamping oil cylinder is provided with a first sliding block, and the mechanical arm drives the first sliding block to realize transverse moving through the transverse moving oil cylinder.

Preferably, an electric screwdriver is arranged at the front end of the manipulator and is fixedly installed through a flange.

Preferably, the cleaning device comprises a cleaning support, a cleaning large wheel is arranged on one side of the cleaning support plate, a cleaning small wheel is arranged on the other side of the cleaning support plate, a garbage storage box is arranged between the cleaning large wheel and the cleaning small wheel, and the cleaning device is controlled by a motor.

Preferably, the automatic distributing machine mechanism contains a second frame, a vibrator device, a troweling machine and a spiral distributing machine, a plurality of tracks are arranged on the second frame, the spiral distributing machine contains a distribution trolley arranged on the tracks and a hopper arranged in the distribution trolley, a spiral discharging shaft is arranged in the middle of the hopper, spiral blades are arranged on two sides of the spiral discharging shaft, a first motor is arranged on one side of the bottom of the hopper, a door opening mechanism is arranged on the other side of the bottom of the hopper, the spiral discharging shaft is connected with the first motor, the two bottoms of the second frame are both connected with a second universal driving wheel, the traveling trolley is connected to one side of the second frame in a sliding mode, and the vibrator device and the troweling machine are arranged on the traveling trolley.

Preferably, the vibrator device comprises a bottom plate and a second support plate, wherein the bottom plate is provided with the first support plate, the first support plate is connected with the second support plate through a conveyor belt wheel mechanism, the back of the second support plate is provided with a clamping block, the second support plate is vertically connected with the second support plate, the conveyor belt wheel mechanism is connected with the clamping block, two guide rails are respectively arranged on two sides of the top surface of the second support plate, two second slide blocks are arranged on the guide rails in a sliding mode, connecting rods are arranged on the inner sides of the two second slide blocks and connected with sliding blocks, the sliding blocks are arranged on the two surfaces of the second support plate in a vertical sliding mode and connected with a screw rod mechanism, the screw rod mechanism enables the second slide blocks to move transversely, a plurality of vibrators are evenly arranged on the.

Preferably, the trowelling machine comprises a second motor, the second motor is connected with a gear, the gear is connected with a rack, the rack is connected with a third motor, and the third motor is connected with the blades.

Preferably, a protective cover is fixedly arranged at the outer end of the rack.

Preferably, belt cleaning device contains conveyer belt, support, band pulley drive mechanism and washing pipeline, be equipped with swiveling wheel, fourth motor, drive shaft on the support, conveyer belt one end is adorned on the swiveling wheel, and the conveyer belt other end links to each other with the drive shaft, the fourth motor links to each other with the drive shaft, it includes scavenging pump, pipeline and nozzle one to wash the pipeline, the scavenging pump sets up subaerially, the pipeline sets up on the support, just be equipped with several nozzle one on the pipeline, nozzle one divide into high pressure nozzle and low pressure nozzle.

Preferably, the first nozzle is provided with a plurality of nozzles which are uniformly distributed on the pipeline.

Preferably, the bracket can be covered with a waterproof cover.

Preferably, commodity circulation storage mechanism contains material loading dolly, goods frame, spraying system and sedimentation tank, the material loading dolly is rotatory by fourth motor drive band pulley, spraying system is equipped with nozzle two and temperature and humidity sensor for every position and realizes automatic spray, subaerial water groove has been seted up below the goods frame, water groove links to each other with the sedimentation tank.

Preferably, the maintenance device comprises a third universal driving wheel, a standard joint pipeline, a napping machine and a folding maintenance cover, the napping machine comprises a napping machine shaft, a napping plate and a fixed block, the folding maintenance cover is mounted on the third universal driving wheel, the napping machine is arranged at the front end of the folding maintenance cover, the napping plate is connected to the napping machine shaft, the folding maintenance cover runs on the standard joint pipeline, a temperature and humidity sensor is arranged on the standard joint pipeline, heat-preservation tarpaulin is arranged on the outer side of the folding maintenance cover, and hard heat-preservation cotton or a support frame is arranged on the inner side of the folding maintenance cover.

Compared with the prior art, the utility model beneficial effect who has is:

1. the utility model can realize the functions of automatic mold feeding, automatic cleaning, automatic mold release agent coating, automatic material distribution, jolt ramming, floating, steam curing, mold cleaning, component cleaning, logistics storage management and the like;

2. the utility model has the advantages of low cost, fast construction period, high output, mobility, high automation degree, reusable equipment and the like;

3. the material placing trolley is used for walking left, right, up and down, and placing components in different bin positions; this commodity circulation storage mechanism who places component comprises through N position in a storehouse, and the position in a storehouse is the sky from top to bottom, and four components of disposable transportation are piled up and are placed on a position in a storehouse, and the maintenance of regularly spraying water is carried out to the pipeline of rethread position in survey installation or the several nozzle two of outside installation, because the goods shelves are open-air, also can aim at the goods shelves injection through large-scale squirt promptly. A plurality of water grooves are dug at the bottom of the goods shelf, water of the cleaning device is led to the periphery of the goods shelf, and the humidity around the goods shelf is ensured for a long time, so that the quality of components is more reliable;

4. the standard joint pipeline in the maintenance device is used for accurately controlling temperature and humidity, energy is saved, so that components are maintained more scientifically and accurately, the foldable maintenance cover is used for covering the long-line bench formwork to prevent temperature and humidity from dissipating, the maintenance cover is in a folding form, length maintenance can be unfolded according to maintenance requirements, the foldable maintenance cover is made of a thin insulation board and has a heat insulation effect, the universal driving wheel III drives the foldable maintenance cover to walk on the standard joint pipeline, and positioning correction can be carried out;

5. a plurality of nozzles on the cleaning device are uniformly arranged on the pipeline, and the component and the mould can be cleaned in 360 degrees in all aspects. The waterproof cover covered on the bracket can prevent water from splashing to other places;

6. the motor can make two rows of vibrators slide on the guide rail, and the changed distance is suitable for components with different widths, so that the vibration of different die tables can be realized.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention. In the drawings:

FIG. 1 is a left side view of the automatic molding machine;

FIG. 2 is a front view of the automatic molding machine;

FIG. 3 is a top view of the automatic molding machine;

fig. 4 is a front view of the hoisting device of the present invention;

FIG. 5 is a front view of the sweeping device of the present invention;

fig. 6 is a front view of the automatic material distributor mechanism of the present invention;

fig. 7 is a top view of the automatic material distributor mechanism of the present invention;

fig. 8 is a perspective view of the automatic distributing mechanism of the present invention;

FIG. 9 is a front view of the vibrator assembly of the present invention;

fig. 10 is a left side view of the vibrator assembly of the present invention;

FIG. 11 is a rear view of the vibrator assembly of the present invention;

fig. 12 is a left side view of the trowelling machine of the present invention;

FIG. 13 is a front view of the cleaning device of the present invention;

FIG. 14 is a top view of the cleaning device of the present invention;

fig. 15 is a left side view of the cleaning device of the present invention;

fig. 16 is a perspective view of the logistics storage mechanism of the present invention;

fig. 17 is a left side view of the middle maintenance device of the present invention;

FIG. 18 is a front view of the maintenance device of the present invention;

fig. 19 is a perspective view of the middle maintenance device of the present invention;

in the figure: 1-clamping oil cylinder, 2-finger, 3-first slide block, 4-sweeping bracket, 5-sweeping big wheel, 6-sweeping small wheel, 7-garbage storage box, 8-pipeline, 9-fourth motor, 10-screw mechanism, 11-vibrator, 12-conveyor belt, 13-first support plate, 14-guide rail, 15-second slide block, 16-second support plate, 17-slide block, 18-rack, 19-gear, 20-second motor, 21-third motor, 22-blade, 23-first nozzle, 24-rotating wheel, 25-cleaning pump, 26-goods shelf, 27-feeding trolley, 28-folding protecting cover, 29-napping machine shaft, 30-napping plate, 31-universal driving wheel, 32-standard joint pipeline, 33-connecting rod, 34-bracket II, 35-trowelling machine, 36-vibrator device, 37-first oil cylinder, 38-universal driving wheel II, 39-traversing trolley, 40-hopper, 41-spiral discharging shaft, 42-door opening mechanism, 43-distributing trolley, 44-frame I, 45-cleaning device, 46-lifting device, 47-carrying platform, 48-electric screwdriver, 49-driving shaft, 50-bottom plate, 51-rail, 52-manipulator, 53-frame II, 54-helical blade, 55-walking trolley, 56-universal driving wheel III, 57-working plate, 58-traversing oil cylinder and 59-clamping block.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-19, an automatic production system of PC component, including mould, automatic cloth machine mechanism, automatic dismouting mould machine, belt cleaning device, curing means and logistics storage mechanism, its characterized in that: automatic dismouting mould machine is used for the mould to go on the line automatically, automatic cloth machine mechanism is used for making the automatic cloth of mould after going on the line, curing means is used for the warp material carries out steam curing in the mould behind the automatic cloth machine mechanism cloth, and the material warp in the mould after the maintenance forms the PC component after automatic dismouting mould machine demolishs the mould, belt cleaning device is used for right PC component and mould wash, commodity circulation storage mechanism is used for storing, manages the warp PC component after belt cleaning device washs, can form the automatic production flow of a PC component like this, realizes functions such as reinforcing bar, the automatic line that goes up of mould, automatic cleaning, automatic release agent that scribbles, automatic cloth, plain, steam curing, mould washing, purchase a washing, commodity circulation storage and management.

The automatic die dismounting and mounting machine comprises a first rack 44, a lifting device 46, a cleaning device 45 and a first universal driving wheel 31 and is characterized in that a track 51 and a carrying platform 47 are arranged on the first rack 44, the carrying platform 47 is located below the track 51, a cross sliding trolley 39 is arranged on the track 51 in a sliding mode, the lifting device 46 is installed below the cross sliding trolley 39 through a lifting oil cylinder, the cleaning device 45 is installed below the carrying platform 47 through a first oil cylinder 37, the automatic die dismounting and mounting machine can freely walk on the ground through the arranged first universal driving wheel, the cleaning device 45 can automatically clean and coat a mold with a release agent along with the up-and-down movement of the carrying platform 47, and then the cross sliding trolley 39 drives the lifting device 46 to transversely move on the track 51, so that a lifting member and the mold are lifted.

The lifting device 46 comprises a manipulator 52 and a working plate 57, wherein the manipulator 52 is provided with two rows, a transverse moving oil cylinder 58 is arranged at the bottom of the working plate 57, clamping oil cylinders 1 are respectively arranged on two sides of the working plate 57, a plurality of fingers 2 are arranged at the bottom of each clamping oil cylinder 1, a first sliding block 3 is arranged on one side of each clamping oil cylinder 1, the manipulator 52 drives the first sliding block 3 to realize transverse moving through the transverse moving oil cylinders 58, and the fingers 2 are driven to clamp and loosen a component or a mold through contraction and release of the clamping oil cylinders 1.

The front end of the manipulator 52 is provided with an electric screwdriver 48, and the electric screwdriver 48 is installed and fixed through a flange to realize the compression of a mold or a component.

Cleaning device is including cleaning support 4, clean support 4 one side and be equipped with and clean bull wheel 5, the opposite side is equipped with and cleans steamboat 6, clean bull wheel 5 and clean the middle garbage storage box 7 that is equipped with of steamboat 6, cleaning device is by motor control, the motor drives and cleans bull wheel 5 and slightly sweeps before going on, and the rethread cleans steamboat 6 backs, realizes the spraying release agent, and through garbage storage box 7 storage rubbish, can prevent environmental pollution.

The automatic distributing mechanism comprises a second frame 53, a vibrator device 36, a trowelling machine 35 and a spiral distributing machine, wherein a plurality of tracks are arranged on the second frame 53, the spiral distributing machine comprises a distributing trolley 43 arranged on the tracks and a hopper 40 arranged in the distributing trolley 43, a spiral discharging shaft 41 is arranged in the middle of the hopper 40, spiral blades 54 are arranged on two sides of the spiral discharging shaft 41, a first motor is arranged on one side of the bottom of the hopper 40, a door opening mechanism 42 is arranged on the other side of the bottom of the hopper 40, the spiral discharging shaft 41 is connected with the first motor, the bottom end of the second frame 53 is connected with a second universal driving wheel 38, one side of the second frame 53 is connected with a walking trolley 55 in a sliding manner, the walking trolley 55 is provided with the vibrator device 36 and the trowelling machine 35, the first motor drives the spiral blades 54 to rotate, and the walking trolley 55 on the second frame 53 runs on the, realize accurate weight cloth, realize the switch door of cloth through mechanism 42 of opening the door, spiral blowing axle 41 constantly rotates the stirring when having the material in hopper 40, prevents to mix earth caking, simultaneously walking dolly 55 drives vibrator device 36 and trowelling machine 35 and moves on the track to realize the floating and the vibration of different positions, two drive automatic cloth machine mechanisms of universal drive wheel walk and accurate orientation.

The vibrator device 36 comprises a bottom plate 50 and a second support plate 16, wherein the bottom plate 50 is provided with a first support plate 13, the first support plate 13 is connected with the second support plate 16 through a conveyor belt wheel mechanism, the back of the second support plate 16 is provided with a clamping block 59, the second support plate 16 is vertically connected with a second support plate 34, the conveyor belt wheel mechanism is connected with the clamping block 59, two sides of the top surface of the second support plate 34 are respectively provided with a guide rail 14, the two guide rails 14 are respectively provided with a second sliding block 15 in a sliding manner, the inner sides of the two second sliding blocks 15 are respectively provided with a connecting rod 33, the two connecting rods 33 are respectively connected with a sliding block 17, the sliding block 17 is arranged on the surface of the second support plate 16 in a sliding manner up and down and is connected with a screw rod mechanism 10, the screw rod mechanism 10 enables the second sliding block 15 to do transverse movement, the second support plate 34 is uniformly provided with a plurality of vibrators 11, the, the belt wheel mechanism drives the clamping block 59 to move up and down, so that the second bracket 34 is driven to do up-and-down linear motion on the second support plate 16, the lead screw structure 10 enables the sliding block 17 to drive the connecting rod 33 to drive the second sliding block 15 in the guide rail 14 on the second bracket 34 to do transverse motion, and therefore the distance between the two rows of vibrators 11 is adjusted, the belt wheel mechanism is suitable for components with different widths, and vibration of different die tables is achieved.

The trowelling machine 35 comprises a second motor 20, the second motor 20 is connected with a gear 19, the gear 19 is connected with a rack 18, the rack 18 is connected with a third motor 21, the third motor 21 is connected with a blade 22, and the second motor 20 drives the rack 18 on the gear 19 to move up and down, so that the third motor 21 drives the blade 22 to rotate, and materials distributed on the die table are trowelled.

And a protective cover is fixedly arranged at the outer end of the rack 18 and can be used for preventing cement from splashing everywhere.

The cleaning device comprises a conveyor belt 12, a bracket, a belt wheel transmission mechanism and a cleaning pipeline, wherein the bracket is provided with a rotating wheel 24, a fourth motor 9 and a driving shaft 49, one end of the conveyor belt 12 is arranged on the rotating wheel 24, the other end of the conveyor belt 12 is connected with a driving shaft 49, the fourth motor 9 is connected with a driving shaft 49, the cleaning pipeline comprises a cleaning pump 25, a pipeline 8 and a first nozzle 23, the cleaning pump 25 is arranged on the ground, the pipeline 8 is arranged on the bracket, and a first nozzle 23 is arranged on the pipeline 8, the first nozzle 23 is divided into a high-pressure nozzle and a low-pressure nozzle, a fourth motor 9 in the belt wheel transmission mechanism drives a driving shaft 49 to rotate, thereby driving the conveyor belt 12 connected with the rotating wheel 24 to rotate, and the nozzle arranged on the pipeline on the bracket cleans the components and the moulds on the conveyor belt in 360 degrees in all aspects.

The first nozzle 23 is provided with a plurality of nozzles which are uniformly distributed on the pipeline 8.

The bracket can be covered with a layer of waterproof cover, so that the cleaned water can be prevented from splashing to other places.

Commodity circulation storage mechanism contains material loading dolly 27, goods frame 26, spraying system and sedimentation tank, material loading dolly 27 is rotatory by fourth motor drive band pulley, spraying system is equipped with two nozzles and temperature and humidity sensor realization automatic spraying for every position of storehouse, subaerial water groove has been seted up to goods frame 26, water groove links to each other with the sedimentation tank, fourth motor drive band pulley is rotatory to be driven material loading dolly 27 and carries out the sideslip on the goods frame and carry, spraying system on the position of storehouse carries out regular water spray maintenance to the component through automatic spraying, guarantees the humidity around the goods frame, makes the component quality more reliable, and unnecessary water flows into the sedimentation tank through the basin ditch and retrieves reuse.

The maintenance device comprises a third universal driving wheel 56, a third standard joint pipeline 32, a napping machine and a folding maintenance cover 28, the napping machine comprises a napping machine shaft 29, a napping plate 30 and a fixed block, the folding maintenance cover 28 is mounted on the third universal driving wheel 56, the napping machine is arranged at the front end of the folding maintenance cover 28, the napping plate 30 is connected to the napping machine shaft 29, the folding maintenance cover 28 runs on the third standard joint pipeline 32, a temperature and humidity sensor is arranged on the third standard joint pipeline 32, heat-preservation tarpaulin is arranged on the outer side of the folding maintenance cover, and hard heat-preservation cotton or a support frame is arranged on the inner side of the folding maintenance cover. Standard festival pipeline 32 is used for accurate control temperature and humidity, thereby it is more scientific more accurate maintenance to energy-conserving messenger's component, folding heat preservation that the guard shield 28 can be further, three 56 drive of universal drive wheel are folded and are supported the guard shield 28 and walk on standard festival pipeline 32, and can fix a position and correct, napping machine axle 29 drives napping board 30 and can carry out the napping for the component superimposed sheet.

When the automatic assembling and disassembling machine is used, a reinforcing steel bar and a mould are combined in an equipment placing area and then lifted and placed on a carrying platform of the automatic assembling and disassembling machine, namely the automatic assembling and disassembling machine is positioned and walks to a long line platform mould (planned cement ground) through a universal driving wheel, a cleaning device at the bottom of the automatic assembling and disassembling machine is started to clean a mode and coat a release agent, the lifting device lifts the mould and the reinforcing steel bar on a fixed mould platform (another planned cement ground) according to a path and a distance set by a program, the mould is fixed through a mechanical arm, the mould is assembled and then spirally distributed through an automatic distributing machine mechanism, if wallboard production can be leveled through a leveling machine on the automatic distributing machine mechanism, and concrete is compacted and flattened through vibration of a vibrator device on the automatic distributing machine mechanism to form a PC component. After the materials are distributed, the fixed die table is covered through the maintenance device (the covering length of the folding maintenance cover can be adjusted randomly according to the length of the long-line table die), steam is conveyed into the folding maintenance cover through the standard section pipeline (10 m section, each section is controlled independently) to purchase and maintain, and the maintenance can be adjusted through the temperature and humidity induction on the standard section pipeline. If the composite board is produced, the maintenance device can be used for carrying out napping by a napping machine which is used for folding the front side of the maintenance cover when the maintenance device walks to cover the fixed die table. After maintenance, the mold is disassembled and lifted by an automatic disassembling and assembling mold machine, and the mold is loosened by a manipulator through lifting by a lifting device as same as mold filling. The component hoisting has two modes, namely, the laminated slab hoisting and the wallboard hoisting, the laminated slab hoisting can be achieved by grabbing through a mechanical arm on a hoisting device, the wallboard hoisting enables a wallboard to be separated from a fixed mold table through a sucker to adsorb the surface of the wallboard, then the wallboard is grabbed through the mechanical arm on the hoisting device, the component and a mold are separately placed on the left side and the right side of a carrying platform of an automatic mold dismounting and mounting machine, the automatic mold dismounting and mounting machine moves to a cleaning station, the component is placed on a conveyor belt of the cleaning device, the component is conveyed to a position with a cleaning nozzle I through the conveyor belt to be cleaned, the component is conveyed to the other end of the cleaning station after being cleaned for a certain time. After the component washs the completion, place the mould in the conveyer belt again, wash once like the component, wash the completion back mould and transport to equipment through fork truck and place the district and wait for going up automatic dismouting mould machine again, be a production flow like this promptly, the utility model discloses become the background, construction cycle is fast, the output is high, portable, degree of automation is high, equipment reuse.

The details of the present invention are well known to those skilled in the art. Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides an automatic production system of PC component, includes mould, automatic cloth machine mechanism, automatic dismouting mould machine, belt cleaning device, curing means and logistics storage mechanism, its characterized in that: the automatic dismouting mould machine is used for the mould to go on the line automatically, automatic cloth machine mechanism is used for making the automatic cloth of mould after going on the line, curing means is used for the warp material carries out steam curing in the mould behind the automatic cloth machine mechanism cloth, and the material warp in the mould after the maintenance forms the PC component after automatic dismouting mould machine demolishs the mould, belt cleaning device is used for right PC component and mould wash, commodity circulation storage mechanism is used for storing, manages the warp PC component after belt cleaning device washs.

2. The automated PC component manufacturing system of claim 1, wherein: the automatic die dismounting and mounting machine comprises a first rack (44), a lifting device (46), a cleaning device (45) and a first universal driving wheel (31), wherein a track (51) and a carrying platform (47) are arranged on the first rack (44), the carrying platform (47) is located below the track (51), a transverse trolley (39) is arranged on the track (51) in a sliding mode, the lifting device (46) is installed below the transverse trolley (39) through a lifting oil cylinder, and the cleaning device (45) is installed below the carrying platform (47) through a first oil cylinder (37).

3. The automated PC component manufacturing system of claim 2, wherein: hoisting accessory (46) are including manipulator (52) and working plate (57), manipulator (52) are provided with two rows, working plate (57) bottom is provided with sideslip hydro-cylinder (58), working plate (57) both sides are provided with respectively and press from both sides tight hydro-cylinder (1), it points (2) to press from both sides tight hydro-cylinder (1) bottom to be provided with a plurality of, it is provided with first slider (3) to press from both sides tight hydro-cylinder (1) one side, manipulator (52) realize the sideslip motion through sideslip hydro-cylinder (58) drive first slider (3).

4. The automated PC component manufacturing system of claim 2, wherein: cleaning device is including cleaning support (4), clean support (4) one side and be equipped with and clean bull wheel (5), the opposite side is equipped with and cleans steamboat (6), clean bull wheel (5) and clean the middle rubbish storage box (7) that is equipped with of steamboat (6), cleaning device is by motor control.

5. The automated PC component manufacturing system of claim 1, wherein: the automatic distributing mechanism comprises a second rack (53), a vibrator device (36), a trowelling machine (35) and a spiral distributing machine, a plurality of rails are arranged on the second rack (53), the spiral material distributor comprises a material distribution trolley (43) arranged on the rails, and a hopper (40) arranged in the material distribution trolley (43), a spiral discharging shaft (41) is arranged in the middle of the hopper (40), spiral blades (54) are arranged on two sides of the spiral discharging shaft (41), a first motor is arranged on one side of the bottom of the hopper (40), a door opening mechanism (42) is arranged on the other side of the bottom of the hopper (40), the spiral discharging shaft (41) is connected with a first motor, the bottom ends of the second frame (53) are connected with a second universal driving wheel (38), one side of the second rack (53) is connected with a walking trolley (55) in a sliding mode, and a vibrator device (36) and a trowelling machine (35) are arranged on the walking trolley (55).

6. The automated PC component manufacturing system of claim 5, wherein: the vibrator device (36) comprises a bottom plate (50) and a second support plate (16), a first support plate (13) is arranged on the bottom plate (50), the first support plate (13) is connected with the second support plate (16) through a conveyor belt wheel mechanism, clamping blocks (59) are arranged on the back of the second support plate (16), the second support plate (16) is vertically connected with a second support plate (34), the conveyor belt wheel mechanism is connected with the clamping blocks (59), guide rails (14) are respectively arranged on two sides of the top surface of the second support plate (34), second sliding blocks (15) are arranged on the two guide rails (14) in a sliding mode, connecting rods (33) are arranged on the inner sides of the two second sliding blocks (15), the two sliding blocks (33) are connected with sliding blocks (17), the sliding blocks (17) are arranged on the surface of the second support plate (16) in an up-down sliding mode and are connected with a screw rod mechanism (10), and the screw rod mechanism (10) enables the second, and a plurality of vibrators (11) are uniformly arranged on the second support (34).

7. The automated PC component manufacturing system of claim 5, wherein: the trowelling machine (35) comprises a second motor (20), the second motor (20) is connected with a gear (19), the gear (19) is connected with a rack (18), the rack (18) is connected with a third motor (21), and the third motor (21) is connected with blades (22).

8. The automated PC component manufacturing system of claim 1, wherein: the cleaning device comprises a conveyor belt (12), a support, a belt wheel transmission mechanism and a cleaning pipeline, wherein a rotating wheel (24), a fourth motor (9) and a driving shaft (49) are arranged on the support, one end of the conveyor belt (12) is installed on the rotating wheel (24), the other end of the conveyor belt (12) is connected with the driving shaft (49), the fourth motor (9) is connected with the driving shaft (49), the cleaning pipeline comprises a cleaning pump (25), a pipeline (8) and a first nozzle (23), the cleaning pump (25) is arranged on the ground, the pipeline (8) is arranged on the support, the first nozzle (23) is arranged on the pipeline (8), and the first nozzle (23) is divided into a high-pressure nozzle and a low-pressure nozzle.

9. The automated PC component manufacturing system of claim 1, wherein: the commodity circulation storage mechanism contains material loading dolly (27), goods frame (26), spraying system and sedimentation tank, material loading dolly (27) are rotatory by fourth motor drive band pulley, spraying system is equipped with nozzle two and temperature and humidity sensor for every position and realizes automatic spraying, subaerial water groove has been seted up below goods frame (26), water groove links to each other with the sedimentation tank.

10. The automated PC component manufacturing system of claim 1, wherein: maintenance device includes universal driving wheel three (56), standard festival pipeline (32), napping machine and folding protecting cover (28), the napping machine is including napping machine axle (29), napping board (30) and fixed block, folding protecting cover (28) adorn in on the universal driving wheel three (56), the napping machine is located folding protecting cover (28) front end of keeping, napping board (30) are connected on napping machine axle (29), folding protecting cover (28) of keeping are walked on standard festival pipeline (32), be equipped with temperature and humidity sensor on standard festival pipeline (32).

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