CN212656946U - Oil-free high-pressure oxygen compressor and device - Google Patents
Oil-free high-pressure oxygen compressor and device Download PDFInfo
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- CN212656946U CN212656946U CN202021175064.2U CN202021175064U CN212656946U CN 212656946 U CN212656946 U CN 212656946U CN 202021175064 U CN202021175064 U CN 202021175064U CN 212656946 U CN212656946 U CN 212656946U
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Abstract
The utility model discloses a full oil-free high-pressure oxygen compressor, which comprises a crankcase, a wave-shaped crankshaft, a plurality of gas compression components, a plurality of guide mechanisms and a plurality of packing seal components; the two ends of the waveform crankshaft are rotatably connected to a crankcase, the bottom of the guide mechanism is connected to the crankcase, the top of the guide mechanism is connected with the bottom of the packing sealing assembly, and the top of the packing sealing assembly is connected with the gas compression assembly; the guide mechanism comprises a connecting rod; the gas compression assembly comprises a piston rod, a piston cylinder and a piston; the four gas compression assemblies are sequentially arranged, and the gas outlet of the previous gas compression assembly is connected with the gas inlet of the next gas compression assembly; an oil-free high pressure oxygen compression device is also disclosed. The utility model has the advantages that: the sealing performance of the piston rod and the piston cylinder is improved in a packing sealing assembly mode, and the improvement of oxygen pressure is guaranteed; the compression mechanism realizes the continuous pressurization of oxygen in the oil-free lubrication compression environment, so that the oxygen is not polluted and the purity is kept.
Description
Technical Field
The utility model relates to an oxygen compressor especially relates to a do not have oily oxygen compressor and device entirely.
Background
Oxygen is supplied by carrying the oxygen bottle on the back in medical treatment, fire fighting, high altitude marching and other operations. At present, oxygen cylinder oxygen storage pressure is 15MPa greatly, under the condition that does not change equipment, improves oxygen cylinder oxygen storage pressure, just can store up oxygen more, prolongs the oxygen suppliment time, and is more reliable to the life support, and the meaning is very great. For example, an oxygen cylinder with a volume of 2 liters is filled with 15MPa of oxygen, the volume when the oxygen is converted to the normal pressure is 300 liters, if the oxygen is filled to 30MPa, the gas volume under the normal pressure is 600 liters, namely, the gas storage of the same tank is doubled, and the practical value is obvious. Similarly, in the industrial application field, if the ultrahigh pressure oxygen supply can be realized, the labor intensity can be reduced, the cost can be saved, and the income and profit of enterprises can be increased.
At present, the ultrahigh pressure oxygen compressor mainly comprises a diaphragm compressor and a reciprocating piston compressor:
the diaphragm compressor has a complex structure, a large overall dimension and a heavy weight. The diaphragm compressor is provided with an oil compression subsystem, an oil pump compresses hydraulic oil to high pressure, and then the high-pressure hydraulic oil pushes a diaphragm to achieve the purpose of increasing the pressure of a compressed medium, namely oxygen. The hydraulic oil used by the oxygen diaphragm compressor is fluorine oil, and the common lubricating oil is not suitable for the high-pressure oxygen compressor due to safety factors. The diaphragm compressor is costly, bulky and heavy. Is not suitable for mobile use;
the reciprocating piston compressor is an oil-separated lubrication compressor and a full oil-free lubrication compressor, the oil lubrication compressor needs lubricating oil to lubricate a kinematic pair in operation, if common lubricating oil is used, high-pressure oxygen is easy to explode, the compressor cannot operate safely, and if fluorine oil is used, the cost is too high; the full oil-free lubrication compressor avoids lubricating oil, is suitable for compressing oxygen, and after new investigation, the maximum pressure of the existing full oil-free lubrication oxygen compressor can be 15MPa, and if the full oil-free lubrication oxygen compressor is developed on the basis, the compression pressure is improved, and the full oil-free lubrication oxygen compressor is the direction of the technical development progress of a tank-filling oxygen system.
The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information constitutes prior art already known to a person skilled in the art.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve lies in: how to solve the problem that the existing oil-free oxygen compressor can not meet the use requirement.
The utility model discloses a following technical means realizes solving above-mentioned technical problem:
the oil-free high-pressure oxygen compressor comprises a crankcase, a waveform crankshaft, a plurality of gas compression assemblies, a plurality of guide mechanisms and a plurality of packing seal assemblies; the two ends of the waveform crankshaft are rotatably connected to the crankcase, the waveform crankshaft is of a symmetrical structure and is provided with at least four inflection points, the bottom of the guide mechanism is connected to the crankcase, the top of the guide mechanism is connected with the bottom of the packing sealing assembly, and the top of the packing sealing assembly is connected with the gas compression assembly; the guide mechanism comprises a connecting rod;
the gas compression assembly comprises a piston rod, a piston cylinder and a piston; the bottom of the piston rod is movably connected with the top end of a connecting rod, and the bottom end of the connecting rod is rotatably connected with the waveform crankshaft; the middle part of the piston rod is connected with the packing seal assembly, the piston is connected with the top end of the piston rod, and one end of the piston cylinder, which is far away from the crankcase, is provided with an air inlet and an air outlet; at least four gas compression assemblies are sequentially arranged, and the gas outlet of the previous gas compression assembly is connected with the gas inlet of the next gas compression assembly.
The utility model improves the sealing performance of the compressor through the form of the packing seal assembly, the packing seal assembly is arranged between the piston cylinder and the guide mechanism, the contact area between the packing seal assembly and the piston rod is increased, the sealing performance is further improved, and the good sealing performance is an important guarantee for the performance of the oxygen compressor; the reciprocating motion of a plurality of piston rods is realized through different inflection points on the waveform crankshaft, the piston rods drive the pistons to reciprocate in the piston cylinders, so that the volume in the piston cylinders is changed periodically, and oxygen passes through a plurality of gas compression assemblies in sequence; lubricating grease is adopted for lubricating each kinematic pair of the compressor, and in the process that gas is compressed by the compressor, the gas does not contact the lubricating grease and is not polluted, so that continuous pressurization of oxygen in an oil-free lubrication compression environment is realized, and the purity of the oxygen is unchanged; compared with the existing crankshaft which is formed by one-time machining through a casting or forging method, the corrugated crankshaft is simple in structure, low in manufacturing cost, convenient to install and maintain, long in service life, safe and reliable.
Preferably, the guide mechanism further comprises a guide cylinder, a guide piston and a piston pin, the guide cylinder is a cavity with two empty ends, the connecting rod and the guide piston are located in the guide cylinder, the top end of the connecting rod is connected with the guide piston through the piston pin, the bottom end of the piston rod is connected with the guide piston, the top end of the guide cylinder is connected with the packing seal assembly, the bottom of the guide cylinder is connected with the crankcase, and the bottom end of the connecting rod is rotatably connected with the inflection point of the waveform crankshaft.
Preferably, the bottom of the connecting rod is of an annular structure, and the bottom of the connecting rod is connected with the wave-shaped crankshaft through a bearing.
Preferably, the waveform crankshaft is provided with four inflection points, a symmetrical plane of the waveform crankshaft is provided with a supporting bulge, the supporting bulge is connected with the crankcase through a bearing, two ends of the waveform crankshaft are rotatably connected with two side faces of the crankcase through bearings, the number of the gas compression assemblies is four, and each gas compression assembly is correspondingly connected with one inflection point on the waveform crankshaft. The crankshaft structure is a self-balancing structure, and the compressor basically runs without vibration.
Preferably, the inner diameter of piston cylinders of the four gas compression assemblies is gradually reduced, the gas inlet of the first gas compression assembly is an oxygen inlet, and the gas outlet of the last gas compression assembly is an oxygen outlet for completing compression. By reducing the volume continuously, continuous compression is achieved.
Preferably, the stuffing seal assembly comprises a stuffing box bottom plate, a plurality of stuffing boxes, two throttling rings and a stuffing box gland; the bottom surface of the stuffing box bottom plate is connected with the top end of the guide air cylinder, one throttling ring is installed between the piston rod and the stuffing box bottom plate, a plurality of stuffing boxes are sequentially stacked on the top surface of the stuffing box bottom plate, the bottom surface of the stuffing box pressing cover is connected with the top surface of the stuffing box at the topmost position, the top surface of the stuffing box pressing cover is connected with the bottom end of the piston cylinder, and the other throttling ring is installed between the stuffing box pressing cover and the piston rod. Increase the sealed area through a plurality of stuffing boxes, improve sealed effect. The packing sealing element is made of a material with self-lubricating performance, is in oil-free lubrication and stable operation, and ensures the safety of oxygen compression.
Preferably, the piston cylinder includes outer cylinder liner, inner cylinder liner, cylinder cap, outer cylinder liner is both ends for empty cavity, outer cylinder liner outside has radiating fin, inner cylinder liner is both ends for empty cavity, outer cylinder liner cup joints in inner cylinder liner outside, and cylinder cap fixed mounting is on the top of outer cylinder liner and inner cylinder liner. The outer cylinder sleeve is provided with the radiating fins to facilitate heat dissipation, the inner wall of the inner cylinder sleeve has high precision requirement, the outer cylinder sleeve and the inner cylinder sleeve can be separately processed according to the processing key points, and the processing difficulty is reduced.
Preferably, the cylinder cover is provided with an air suction valve and an air exhaust valve.
Preferably, the crankcase comprises an upper cover and a lower cover, the upper cover and the lower cover are fixedly connected to form a cavity with a hollow interior, connecting holes for connecting the corrugated crankshaft are formed in two ends of the crankcase, and a plurality of lightening holes are formed in the crankcase. The weight of the crankcase is reduced, and heat dissipation and observation are facilitated.
The utility model discloses still disclose full oilless oxygen compressor arrangement, including above-mentioned full oilless high pressure oxygen compressor, base, actuating mechanism, heat abstractor, full oilless high pressure oxygen compressor, actuating mechanism, heat abstractor, controlling means all install on the base, the one end of the wave form bent axle among the full oilless high pressure oxygen compressor is connected in the actuating mechanism drive, and heat abstractor spaced installs the one side at full oilless high pressure oxygen compressor.
The utility model has the advantages that:
(1) the utility model improves the sealing performance of the piston rod and the piston cylinder through the form of the packing seal assembly, and the packing seal assembly is arranged between the piston cylinder and the guide mechanism, so that the contact area between the packing seal assembly and the piston rod is increased, the sealing performance is further improved, and the good sealing performance is an important guarantee for improving the oxygen pressure; the reciprocating motion of a plurality of piston rods is realized through different inflection points on the waveform crankshaft, the piston rods drive the pistons to reciprocate in the piston cylinders, so that the volume in the piston cylinders is changed periodically, oxygen sequentially passes through a plurality of gas compression assemblies, lubricating grease is adopted for lubricating each kinematic pair of the compressor, the gas passes through the compressor, does not contact liquid oil and cannot be polluted, continuous pressurization is realized in a full-oil-free lubrication compression environment, the oxygen is not polluted, and the purity is kept; compared with the existing crankshaft which is formed by one-time machining through a casting or forging method, the corrugated crankshaft is simple in structure, low in manufacturing cost, convenient to install and maintain, long in service life, safe and reliable;
(2) the sealing area is increased through a plurality of stuffing boxes, and the sealing effect is improved;
(3) the outer cylinder sleeve is provided with the radiating fins to facilitate heat radiation, the inner wall of the inner cylinder sleeve has higher requirement on precision, and the outer cylinder sleeve and the inner cylinder sleeve can be separately processed according to the respective processing key points, so that the processing difficulty is reduced;
(4) the crankcase is provided with a plurality of lightening holes, so that the weight of the crankcase is reduced, and heat dissipation and observation are facilitated;
(5) the wave-shaped crankshaft is lubricated completely without oil, so that the compressor can run without vibration.
(6) The compressed medium is not contacted with lubricating grease in the compression and pressure boosting process, so that oil-free lubrication high-pressure compression is realized, and the device is safe and reliable.
Drawings
FIG. 1 is a schematic structural diagram of a high pressure oxygen compressor without oil in the first embodiment of the present invention;
FIG. 2 is an exploded view of an oil-free high pressure oxygen compressor;
FIG. 3 is a front view of an oil-free high pressure oxygen compressor;
FIG. 4 is a side view of an oil-free high pressure oxygen compressor;
FIG. 5 is a cross-sectional view A-A of FIG. 4;
FIG. 6 is a cross-sectional view B-B of FIG. 4;
FIG. 7 is a schematic structural view of a crankcase;
FIG. 8 is a schematic view of the structure of the crankshaft with connecting rods, piston rods, and pistons;
FIG. 9 is a schematic illustration of the construction of a piston cylinder of the first gas compression assembly;
FIG. 10 is an exploded view of the seal assembly;
FIG. 11 is a cross-sectional view of the seal assembly;
FIG. 12 is a schematic diagram of a totally oil-free oxygen compression unit;
fig. 13 is a front view of an oil-free oxygen compression device.
Reference numbers in the figures: 1. a crankcase; 11. an upper cover; 12. a lower cover; 2. a wave-shaped crankshaft;
3. a gas compression assembly; 3', a first gas compression assembly; 3", a second gas compression assembly; 3' ", a third gas compression assembly;
3"", a fourth gas compression assembly; 31. a piston rod; 32. a piston cylinder; 321. an outer cylinder liner; 322. an inner cylinder liner; 323. a cylinder cover;
324. an air intake valve; 325. an exhaust valve; 33. a piston;
4. a guide mechanism; 41. a connecting rod; 42. a guide cylinder; 43. a pilot piston; 44. a piston pin;
5. a packing seal assembly; 51. a stuffing box bottom plate; 52. a stuffing box; 53. a restrictor ring; 54. a stuffing box gland;
6. a base; 7. a drive mechanism; 71. a motor; 72. a drive pulley; 73. a driven pulley; 74. a protective cover; 8. a heat sink; 9. a control device;
Detailed Description
To make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the embodiments of the present invention are combined to clearly and completely describe the technical solution in the embodiments of the present invention, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
The first embodiment is as follows:
as shown in fig. 1, 2, 3 and 4, the oil-free high-pressure oxygen compressor comprises a crankcase 1, a wave-shaped crankshaft 2, four gas compression assemblies 3, four guide mechanisms 4 and four packing seal assemblies 5; a gas compression assembly 3 corresponds to a guide mechanism 4 and a packing seal assembly 5; the two ends of the waveform crankshaft 2 are rotatably connected to the crankcase 1 through bearings, the waveform crankshaft 2 is of a symmetrical structure, the waveform crankshaft 2 is provided with at least four inflection points, the bottom of the guide mechanism 4 is connected to the crankcase 1, the top of the guide mechanism 4 is connected to the bottom of the packing sealing assembly 5, and the top of the packing sealing assembly 5 is connected to the gas compression assembly 3; the guide mechanism 4 comprises a connecting rod 41, and the bottom end of the connecting rod 41 is rotatably connected with the wave-shaped crankshaft 2 through a bearing;
as shown in fig. 2 and 5, taking the rightmost gas compression assembly 3 as an example, the gas compression assembly 3 includes a piston rod 31, a piston cylinder 32, and a piston 33; the bottom of the piston rod 31 is movably connected with the top end of a connecting rod 41, the middle part of the piston rod 31 is connected with a packing seal assembly 5, the piston 33 is fixedly connected with the top end of the piston rod 31 through a bolt, and one end of the piston cylinder 32, which is far away from the crankcase 1, is provided with an air inlet and an air outlet; the four gas compression assemblies 3 are sequentially arranged, and the gas outlet of the previous gas compression assembly 3 is connected with the gas inlet of the next gas compression assembly 3.
The piston 33 can be made of polytetrafluoroethylene materials and has a self-lubricating function.
As shown in fig. 5, with reference to fig. 9, the piston cylinder 32 includes an outer cylinder sleeve 321, an inner cylinder sleeve 322, and a cylinder cover 323, the outer cylinder sleeve 321 is a cavity with two empty ends, the outer cylinder sleeve 321 is provided with heat dissipation fins outside, the inner cylinder sleeve 322 is a cavity with two empty ends, the outer cylinder sleeve 321 is sleeved outside the inner cylinder sleeve 322, and the cylinder cover 33 is fixedly mounted on the top ends of the outer cylinder sleeve 321 and the inner cylinder sleeve 322. The outer cylinder sleeve 321 is provided with the radiating fins to facilitate heat dissipation, the inner wall of the inner cylinder sleeve 322 has high precision requirement, the outer cylinder sleeve 321 and the inner cylinder sleeve 322 can be separately processed according to respective processing emphasis, and the processing difficulty is reduced.
As shown in fig. 6, an intake valve 324 and an exhaust valve 325 are installed on both sides of the cylinder cover 323, as shown in fig. 9, holes for installing the intake valve 324 or the exhaust valve 325 are formed in both sides of the cylinder cover 323, the installation holes on both sides are communicated with the inner cylinder sleeve 322, after the intake valve 324 and the exhaust valve 325 are installed, the intake valve 324 and the exhaust valve 325 are packaged on the cylinder cover 323 through an intake valve cover and an exhaust valve cover, the intake valve cover and the exhaust valve cover are provided with vent holes, and a hoisting bolt is installed on the top of the cylinder cover 323 and used for hoisting points during hoisting.
As shown in fig. 7, in this embodiment, the crankcase 1 includes an upper cover 11 and a lower cover 12, the upper cover 11 and the lower cover 12 are fixedly connected by bolts to form a cavity with an empty interior, two sides of the upper cover 11 have semicircular holes, the top has four connecting holes for connecting the guiding mechanism 4, the guiding mechanism 4 is communicated with the interior of the crankcase 1, two sides of the lower cover 12 have semicircular holes, the bottom has support legs for installation, the semicircular holes of the upper cover 11 are connected with the semicircular holes of the lower cover 12 to form a complete circle, the complete circle is used for connecting the waveform crankshaft 2, the upper cover 11 and the lower cover 12 are of a split structure, so as to facilitate installation of the waveform crankshaft 2, after the waveform crankshaft 2 is completed, one end of the waveform crankshaft 2 is sealed by a bearing cover, the other end is connected with the driving mechanism 7, and the crankcase 1 is provided with a. The weight of the crankcase 1 is reduced, and heat dissipation and observation are facilitated.
Referring to fig. 5 and 8, in this embodiment, the waveform crankshaft 2 has four inflection points, a symmetric plane of the waveform crankshaft 2 has a supporting protrusion, the supporting protrusion is connected to the crankcase 1 through a bearing, two ends of the waveform crankshaft 2 are rotatably connected to two side surfaces of the crankcase 1 through bearings, the number of the gas compression assemblies 3 is four, and each gas compression assembly 3 is correspondingly connected to one inflection point on the waveform crankshaft 2; the bearings are lubricated by closed high-performance lubricating grease, and compared with the existing crankshaft which is formed by one-time machining through a casting or forging method, the corrugated crankshaft 2 is simple in structure, low in manufacturing cost, convenient to install and maintain, long in service life, safe and reliable.
As shown in fig. 3 and 5, the number of the gas compression assemblies 3 in the present embodiment is four, and each gas compression assembly 3 has the same component, and includes a first gas compression assembly 3 ', a second gas compression assembly 3", a third gas compression assembly 3'", and a fourth gas compression assembly 3 ""; the inner diameter of the piston cylinders 32 of the four gas compression assemblies 3 is gradually reduced, the inner diameters of the corresponding pistons 33 are also gradually reduced, the precision requirement of the inner walls of the piston cylinders 32 of the fourth gas compression assembly 3 ' is higher, the gas inlet of the first gas compression assembly 3 ' is an oxygen inlet, the gas outlet of the fourth gas compression assembly 3 ' is an oxygen outlet for completing compression, and continuous compression is realized by continuously reducing the volume.
The utility model discloses a working process: the waveform crankshaft 2 rotates under the driving of the driving mechanism 7, drives the connecting rod 41 to reciprocate up and down, the connecting rod 41 drives the piston rod 31 and the piston 33 at the top of the piston rod 31 to do reciprocating up and down in the piston cylinder 32, so that air suction and exhaust are realized, the four gas compression assemblies 3 sequentially suck air and exhaust air, the working continuity is realized, and finally the oxygen is compressed to the required air pressure.
In the embodiment, the sealing performance of the piston rod 31 and the piston cylinder 32 is improved in the form of the packing seal assembly 5, the packing seal assembly 5 is arranged between the piston cylinder 32 and the guide mechanism 4, the contact area between the packing seal assembly 5 and the piston rod 31 is increased, the sealing performance is further improved, and good sealing performance is an important guarantee for improving the oxygen pressure; the reciprocating motion of a plurality of piston rods 31 is realized through different inflection points on the waveform crankshaft 2, the piston rods 31 drive the pistons 33 to reciprocate in the piston cylinders 32, so that the volume in the piston cylinders 32 changes periodically, oxygen sequentially passes through a plurality of gas compression assemblies 3, lubricating grease is adopted for lubricating each kinematic pair of the compressor, the gas passes through the compressor, is not in contact with liquid oil and cannot be polluted, continuous pressurization is realized in a full oil-free lubrication compression environment, and the oxygen is not polluted and the purity is kept.
Example two:
in addition to the first embodiment, as shown in fig. 2 and 5, in this embodiment, the guide mechanism 4 further includes a guide cylinder 42, a guide piston 43, and a piston pin 44 (not shown in the figure), the guide cylinder 42 is a cavity with two empty ends, the connecting rod 41 and the guide piston 43 are located in the guide cylinder 42, the top end of the connecting rod 41 is connected to the guide piston 43 through the piston pin 44, the bottom end of the piston rod 31 is connected to the guide piston 43, the top end of the guide cylinder 42 is connected to the packing seal assembly 5, the bottom end of the guide cylinder 42 is connected to the crankcase 1, and the bottom end of the connecting rod 41 is rotatably connected to the inflection point of the wave-shaped crankshaft 2.
As shown in fig. 2 and 8, the bottom of the connecting rod 41 is of an annular structure, and the bottom of the connecting rod 41 is connected with the wavy crankshaft 2 through a bearing.
In the present embodiment, as shown in fig. 5, fig. 10 and fig. 11, the stuffing seal assembly 5 includes a stuffing box bottom plate 51, a plurality of stuffing boxes 52, two throttling rings 53, and a stuffing box cover 54; the bottom surface of the stuffing box bottom plate 51 is connected with the top end of the guide cylinder 42, one throttling ring 53 is installed between the piston rod 31 and the stuffing box bottom plate 51, a plurality of stuffing boxes 52 are sequentially stacked on the top surface of the stuffing box bottom plate 51, the bottom surface of the stuffing box cover 54 is connected with the top surface of the topmost stuffing box 52, the top surface of the stuffing box cover 54 is connected with the bottom end of the piston cylinder 32, and the other throttling ring 53 is installed between the stuffing box cover 54 and the piston rod 31. The sealing area is increased by the plurality of stuffing boxes 52, and the sealing effect is improved.
Example three:
as shown in fig. 12 and 13, the present embodiment discloses an oil-free oxygen compression device, which includes the oil-free high pressure oxygen compressor, the base 6, the driving mechanism 7, the heat dissipation device 8, and the control device 9 in the first embodiment or the second embodiment, wherein the oil-free high pressure oxygen compressor, the driving mechanism 7, the heat dissipation device 8, and the control device 9 are all installed on the base 6, the driving mechanism 7 is drivingly connected to one end of the waveform crankshaft 2 in the oil-free high pressure oxygen compressor, and the heat dissipation device 8 is installed at one side of the oil-free high pressure oxygen compressor at intervals.
The driving mechanism 7 comprises a motor 71, a driving pulley 72 and a driven pulley 73, the driving pulley 72 is driven by the motor 71 to rotate, the driving pulley 72 drives the driven pulley 73 to rotate by a belt (not shown in the figure), and then the rotation of the waveform crankshaft 2 is realized; in order to ensure the safety of the driving mechanism 7, a protective cover 74 is arranged and covers the periphery of the belt; the heat dissipation device 8 adopts the existing air cooling or water cooling and is mainly used for heat dissipation of the gas compression assembly 3, so the heat dissipation device is arranged on the side surface of the gas compression assembly 3; the control device 9 is used for controlling the motor speed, the oxygen flow rate and the like, and the prior art can be adopted.
In the embodiment, the oxygen compression device can compress oxygen to 35Mpa after actual use, and the device has no additional lubricating system, no stuffing box sealing, simple structure, convenient maintenance, safety and reliability; because of the automatic balance of the structure type, the compressor basically has no vibration, the structure is compact, the operation is simple and convenient, the requirement on people is lower, the appearance size is small, the weight is light, and the vehicle-mounted moving is convenient to make. Has wide application prospect in medical treatment, fire control and military industry.
For example: soldiers in plateau areas go out to patrol and bear 15MPa oxygen cylinders for oxygen supplement, and if the soldiers are changed into 30MPa gas cylinders, the patrol time and distance are doubled, which is significant; the firemen can insist twice more time in dangerous environments such as fire sea and the like by carrying the 30MPa oxygen cylinder than the 15MPa oxygen cylinder, so that the life is safer; if the pressure oxygen supply of an industrial 40-liter bottle is changed from 15MPa to 30MPa, the oxygen supply is doubled, and the related expenses of transportation and the like are correspondingly reduced.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.
Claims (10)
1. The oil-free high-pressure oxygen compressor is characterized by comprising a crankcase, a waveform crankshaft, a plurality of gas compression assemblies, a plurality of guide mechanisms and a plurality of packing seal assemblies; the two ends of the waveform crankshaft are rotatably connected to the crankcase, the waveform crankshaft is of a symmetrical structure and is provided with at least four inflection points, the bottom of the guide mechanism is connected to the crankcase, the top of the guide mechanism is connected with the bottom of the packing sealing assembly, and the top of the packing sealing assembly is connected with the gas compression assembly; the guide mechanism comprises a connecting rod;
the gas compression assembly comprises a piston rod, a piston cylinder and a piston; the bottom of the piston rod is movably connected with the top end of a connecting rod, and the bottom end of the connecting rod is rotatably connected with the waveform crankshaft; the middle part of the piston rod is connected with the packing seal assembly, the piston is connected with the top end of the piston rod, and one end of the piston cylinder, which is far away from the crankcase, is provided with an air inlet and an air outlet; at least four gas compression assemblies are sequentially arranged, and the gas outlet of the previous gas compression assembly is connected with the gas inlet of the next gas compression assembly.
2. An oil-free high-pressure oxygen compressor as claimed in claim 1, wherein the guiding mechanism further comprises a guiding cylinder, a guiding piston and a piston pin, the guiding cylinder is a cavity with two empty ends, the connecting rod and the guiding piston are located in the guiding cylinder, the top end of the connecting rod is connected with the guiding piston through the piston pin, the bottom end of the piston rod is connected with the guiding piston, the top end of the guiding cylinder is connected with the packing seal assembly, the bottom of the guiding cylinder is connected with the crankcase, and the bottom end of the connecting rod is rotatably connected with the inflection point of the waveform crankshaft.
3. An oil-free high pressure oxygen compressor as claimed in claim 2, wherein the bottom of the connecting rod is of an annular structure, and the bottom of the connecting rod is connected with the wave-shaped crankshaft through a bearing.
4. An oil-free high-pressure oxygen compressor as claimed in claim 1, wherein the waveform crankshaft has four inflection points, the symmetric surface of the waveform crankshaft has a supporting protrusion, the supporting protrusion is connected with the crankcase through a bearing, two ends of the waveform crankshaft are rotatably connected with two side surfaces of the crankcase through bearings, the number of the gas compression assemblies is four, and each gas compression assembly is correspondingly connected with one inflection point on the waveform crankshaft.
5. An oil-free high pressure oxygen compressor as claimed in claim 4, wherein the piston cylinders of the four gas compression assemblies are of decreasing inner diameter size, the gas inlet of the first gas compression assembly is an oxygen inlet, and the gas outlet of the last gas compression assembly is an oxygen outlet for complete compression.
6. An oil-free high pressure oxygen compressor as claimed in claim 1, wherein the stuffing seal assembly comprises a stuffing box bottom plate, a plurality of stuffing boxes, two throttling rings, a stuffing box gland; the bottom surface of the stuffing box bottom plate is connected with the top end of the guide air cylinder, one throttling ring is installed between the piston rod and the stuffing box bottom plate, a plurality of stuffing boxes are sequentially stacked on the top surface of the stuffing box bottom plate, the bottom surface of the stuffing box pressing cover is connected with the top surface of the stuffing box at the topmost position, the top surface of the stuffing box pressing cover is connected with the bottom end of the piston cylinder, and the other throttling ring is installed between the stuffing box pressing cover and the piston rod.
7. An oil-free high-pressure oxygen compressor as claimed in claim 1, wherein the piston cylinder comprises an outer cylinder sleeve, an inner cylinder sleeve and a cylinder cover, the outer cylinder sleeve is a cavity with two empty ends, the outer cylinder sleeve is provided with heat dissipation fins on the outside, the inner cylinder sleeve is a cavity with two empty ends, the outer cylinder sleeve is sleeved on the outside of the inner cylinder sleeve, and the cylinder cover is fixedly mounted on the top ends of the outer cylinder sleeve and the inner cylinder sleeve.
8. An oil-free high pressure oxygen compressor as claimed in claim 7, wherein the cylinder head is provided with a suction valve and a discharge valve.
9. An oil-free high-pressure oxygen compressor as claimed in claim 1, wherein the crankcase comprises an upper cover and a lower cover, the upper cover and the lower cover are fixedly connected to form a cavity with a hollow interior, two ends of the crankcase are provided with connecting holes for connecting the corrugated crankshaft, and the crankcase is provided with a plurality of lightening holes.
10. An oil-free high-pressure oxygen compressor, which is characterized by comprising the oil-free high-pressure oxygen compressor, a base, a driving mechanism and a heat dissipation device according to any one of the claims 1 to 8, wherein the oil-free high-pressure oxygen compressor, the driving mechanism and the heat dissipation device are all arranged on the base, the driving mechanism is in driving connection with one end of a waveform crankshaft in the oil-free high-pressure oxygen compressor, and the heat dissipation device is arranged on one side of the oil-free high-pressure oxygen compressor at intervals.
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| CN202021175064.2U CN212656946U (en) | 2020-06-22 | 2020-06-22 | Oil-free high-pressure oxygen compressor and device |
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| CN202021175064.2U CN212656946U (en) | 2020-06-22 | 2020-06-22 | Oil-free high-pressure oxygen compressor and device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111577571A (en) * | 2020-06-22 | 2020-08-25 | 安庆市佰联无油压缩机有限公司 | Oil-free high-pressure oxygen compressor and device |
-
2020
- 2020-06-22 CN CN202021175064.2U patent/CN212656946U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111577571A (en) * | 2020-06-22 | 2020-08-25 | 安庆市佰联无油压缩机有限公司 | Oil-free high-pressure oxygen compressor and device |
| CN111577571B (en) * | 2020-06-22 | 2024-08-20 | 安庆市佰联无油压缩机有限公司 | Oil-free high-pressure oxygen compressor and device |
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