CN212656541U - Reinforced non-dismantling energy-saving composite heat-insulating template with separate bin structure - Google Patents
Reinforced non-dismantling energy-saving composite heat-insulating template with separate bin structure Download PDFInfo
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- CN212656541U CN212656541U CN202021211347.8U CN202021211347U CN212656541U CN 212656541 U CN212656541 U CN 212656541U CN 202021211347 U CN202021211347 U CN 202021211347U CN 212656541 U CN212656541 U CN 212656541U
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Abstract
The disassembly-free energy-saving composite heat-insulating template with the reinforced bin-dividing structure comprises the following steps of uniformly dividing a heat-insulating filling layer (7), namely an A-level heat-insulating material, into bins at intervals by bin-dividing ribs (2), filling bonding mortar (5) in gaps, bonding a reinforcing mesh (3) on the surface of the heat-insulating filling layer (7), forming a pitted surface bonding layer (1) with pitted surfaces on the outer side surfaces of a plate body, and forming the plate body; the cast-in-place concrete wall (8) is connected with the prefabricated anchor bolt (6), so that the plate body and the cast-in-place concrete wall (8) are free from being disassembled and an integrated building structure for preventing the heat bridge problem is formed. The method solves the problems of expansion of the formwork, slurry leakage and traditional common quality problems in the heat-preservation non-dismantling formwork, can meet the requirements of facing bricks of the outer wall of a building, and even replaces wall heat-preservation materials and secondary construction. The building construction period is shortened, the building safety cost is reduced, the building fire-proof standard is met, the service life of the building is as long as the service life of the building, the building is green, environment-friendly, energy-saving and efficient, the secondary environmental pollution is reduced, and a large amount of wood is saved.
Description
Technical Field
The utility model belongs to the technical field of IPC classification E04B general building structure, a heat preservation and template for building are related to, especially energy-conserving compound incubation template of exempting from to tear open of storehouse structure is divided in reinforcing.
Background
The building formwork is a temporary supporting structure, which is manufactured according to the design requirements, so that the concrete structure and the members are formed according to the specified positions and geometric dimensions, the correct positions of the concrete structure and the members are kept, and the self weight of the building formwork and the external load acting on the building formwork are borne. Since the 80 s of the last century, enterprises are exploring composite building templates, but since the material technology problem has not been overcome, the product development is basically shelved. Since the last 90 s, the building structure system of China has been greatly developed, high-rise buildings, super high-rise buildings and large public buildings are largely built, large-scale infrastructure construction, rapid development of urban traffic, highways, railways and the like, and new requirements are provided for the construction technology of templates and scaffolds. The development speed of the novel template is very fast.
With the polymer composite synthesis technology as the achievement of the national 863 major scientific and technological gap-breaking project, the development of the composite template can be continued only after the completion of many years of research and development by professional technicians in a major college and universities and research institutions in China. The appearance of the composite building template breaks through the situation that the steel template, the wood plywood template and the bamboo plywood template which are gradually formed in the building template industry stand in three legs.
With the development of society and the improvement of living standard of people, the requirements of energy conservation and sustainable resource utilization of buildings in China are higher and higher at present. In resource energy consumption, building energy consumption accounts for more than half of total energy consumption.
The related patent documents are less published.
Chinese patent application 201920170190.X discloses a composite heat-insulation template, and relates to the technical field of building heat-insulation materials. Composite heat preservation template, including inboard mortar layer, heat preservation sandwich layer and the outside mortar layer that bonds in order, the heat preservation sandwich layer is close to the lateral part of outside mortar layer is provided with a plurality of outside connecting holes, outside mortar layer be provided with the outside spliced pole of outside connecting hole looks adaptation, the outside spliced pole with the outside connecting hole bonds.
The Chinese patent application 201920944504.7 discloses an integrated heat-preservation composite template, which comprises a heat-preservation template, a heat-preservation fireproof protective layer, a metal mesh, a non-metal bolt and polymer cement mortar, wherein the heat-preservation template comprises an inner side and an outer side, and is provided with a through hole which penetrates through the inner side and the outer side of the heat-preservation template; the heat-insulation fireproof formwork comprises a heat-insulation formwork and is characterized in that the metal mesh comprises a first metal mesh and a second metal mesh, the first metal mesh is fixed on the inner side of the heat-insulation formwork through non-metal bolts, the second metal mesh is fixed on the outer side of the heat-insulation formwork through non-metal bolts, polymer cement mortar is arranged on one side, far away from the heat-insulation formwork, of the first metal mesh, the heat-insulation fireproof protective layer is arranged on the outer side of the heat-insulation formwork, and the second metal mesh is embedded into the heat-insulation fireproof protective layer and supports the heat.
In the prior art, the template product has to be used as building material for building construction, the consumption of the building material is huge, although the template product can be repeatedly used, along with the increasing of the construction and installation cost, the installation and dismantling cost of a mold system is higher and lower, and even the residual value of the template is far lower than the construction and installation cost, so the dismantling of the template system is time-consuming, labor-consuming and poor in economy. A dismantling-free template which can be well fused with a cast-in-place concrete structure into a whole is not available.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a reinforcing divides storehouse structure to exempt from to tear open energy-conserving compound incubation template solves the prior art upper problem, proposes to divide the storehouse to make up again with A level insulation material and carries out two-sided complex formation in addition reinforcing bar net piece and exempt from to tear open the template, increases the intensity and the building thermal insulation performance of template simultaneously, replaces current wooden template, satisfies the wall structure demand.
The purpose of the utility model is realized by the following technical measures: the middle part of the plate body is provided with a heat-insulating filling layer, namely, A-grade heat-insulating materials are evenly separated at intervals by virtue of separating ribs, mortar is filled in the separation seams, the A-grade heat-insulating materials of the heat-insulating filling layer are connected with one another to form a whole, the mortar is bonded on one surface of the heat-insulating filling layer, and meanwhile, a reinforcing mesh is placed and compounded with inorganic mortar to form a pitted surface bonding layer with pitted surfaces on the outer surface of the plate body; the other side is compounded with bonding mortar and the inner surface and the outer surface are provided with a pitted surface bonding layer of pitted surface.
Particularly, the heat-insulating filling layer is divided into bins uniformly at intervals by the bin-dividing ribs, the heat-insulating filling layer is separated into a longitudinal shape, a transverse shape, a square shape and a prismatic shape for isolation, and the bins are bonded together by the bin-dividing ribs formed by filling the gaps with bonding mortar.
In particular, alkali-resistant mesh cloth is added on the inner bonding layer of the pitted surface bonding layer which is protected on the front surface and the back surface of the plate body.
Particularly, the bonding layer is used for adding the alkali-resistant mesh cloth on the pitted surface bonding layers on the front surface and the back surface of the plate body, and the plate body is connected with the reinforcing steel bars of the outer wall cast-in-place concrete wall body through the prefabricated anchor bolts. The prefabricated anchor bolt is a metal nylon anchor bolt made of a nylon disc and a metal rod.
The utility model discloses an advantage and effect: the problem of building heat preservation and structure integration is solved, the problems of expansion of the formwork, slurry leakage and traditional common quality problems in the heat preservation disassembly-free formwork are solved, and meanwhile, the requirement of the facing brick of the building outer wall can be met. When the building material is used in construction engineering, wood consumption is saved, a wood template is replaced, meanwhile, the building energy-saving requirement can be met, the building construction period is shortened, the building safety cost is reduced, the building fire-proof standard is met, the service life of the building material can be prolonged, the building material is green, environment-friendly, energy-saving and efficient, secondary environmental pollution is reduced, a large amount of wood is saved, the concrete engineering quality and the construction safety are guaranteed, the construction progress is accelerated, the engineering cost is reduced, and remarkable economic benefit, social benefit and environmental benefit are achieved.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
Fig. 2 is an installation diagram of the embodiment of the present invention and a building.
The reference numerals include:
1-pitted surface bonding layer, 2-bin-dividing rib, 3-reinforcing mesh, 4-inorganic mortar, 5-bonding mortar, 6-prefabricated anchor bolt, 7-heat-insulating filling layer, 8-cast-in-place concrete wall and 9-alkali-resistant mesh.
Detailed Description
The utility model discloses the principle lies in, in order to practice thrift energy consumption and timber resources, better improvement energy-conserving efficiency, in order to avoid demolising and compromise the functional requirement of building heat preservation and structure integration, the innovation product theory, under structural strength standard, balanced building templates, wall body insulation construction's performance and a great deal of factors such as construction cost, design template structure, form the integral structure with cast in situ concrete, convenient wide popularization and application, innovation building templates construction process, replace current template system material, replace wall insulation material and secondary construction even, comprehensive technique and economic benefits potentiality are huge.
The present invention will be further explained with reference to the drawings and examples.
Example 1: as shown in the attached figure 1, firstly, uniformly dividing a heat-insulating filling layer 7, namely an A-level heat-insulating material, into bins at intervals by using bin-dividing ribs 2, filling bonding mortar 5 in a spacing joint to ensure that the A-level heat-insulating material of the heat-insulating filling layer 7 is connected with one another to form a whole, then, bonding the mortar 5 on one surface of the heat-insulating filling layer 7, simultaneously, placing a steel bar net 3 for enhancing the structural strength, and compounding inorganic mortar 4, namely special cement-based composite mortar to form a pitted surface bonding layer 1 with pitted surfaces on the outer surface of a plate body; and the other surface is compounded with bonding mortar 5, so that the outer surface of the inner side of the plate body is provided with a pitted surface bonding layer 1 with pitted surfaces, and the plate body is formed.
In the above description, the inorganic mortar 4 is used as the bonding layer on the outer surface of the plate body, and the bonding mortar 5 is used as the bonding layer on the inner surface of the plate body.
In the foregoing, the heat-insulating filling layer 7 is separated into separate bins uniformly at intervals by the bin-dividing ribs 2, and the separate bins are separated into various shapes such as longitudinal and transverse shapes, rectangular shapes, square shapes, prismatic shapes and the like, and the separate bins are bonded together by the bin-dividing ribs 2 formed by filling the gaps with the bonding mortar 5.
The embodiment of the utility model provides an in, heat preservation filling layer 7 is A level insulation material or A level fire prevention insulation material, belongs to the fire prevention insulation material that the fire protection level is A level promptly. The A-grade heat insulating material mainly comprises A1-grade and A2-grade materials. The A-grade material comprises A1 monomer inorganic non-combustible; a2 is a composite organic non-combustible material. Specifically, the heat-insulating filling layer 7 is a hydrophobic rock wool plate type strip, a foamed ceramic plate, a foamed glass plate or an inorganic material heat-insulating plate.
The embodiment of the utility model provides an in, use the adhesive linkage to add alkali-resistant screen cloth 9 through the pitted surface tie coat 1 at the positive and negative two sides of plate body, make its positive and negative two sides surface form pitted surface form, in the use, can form a whole with cast in situ concrete 8 and exterior finish layer completely.
In the embodiment of the utility model, the inorganic mortar 4 and the bonding mortar 5 are special cement-based composite mortar, and contain anti-seeping agent, anti-cracking agent and reinforcing fiber. After use, no crack leakage occurred.
The embodiment of the utility model provides an in, place reinforcing bar net piece 3 on thermal-insulation filling layer 7, effectively increase the intensity and the bending resistance of template. The diameter of the steel bars in the steel bar net 3 and the size interval of the net holes can be determined according to the required range in use.
The embodiment of the utility model provides an in, all embed alkaline-resisting screen cloth 9 in the outer compound mortar of positive, reverse two sides of thermal insulation filling layer 7, effectively strengthen template rigidity and surface bonding strength, do not rise the mould and leak thick liquid in the work progress, satisfied the requirement of template for the building completely.
In the embodiment of the utility model, the plate body is formed by mechanical processing in a factory; mechanically equally dividing and separating the heat-insulating filling layer 7 according to requirements, then filling bonding mortar 5 in a separation seam to form a bin-dividing rib 2 with strength, connecting all heat-insulating materials of the heat-insulating filling layer 7 together, meanwhile, laying a reinforcing mesh 3 on the outer side plane of the heat-insulating filling layer 7 by the bonding mortar 5, then compounding inorganic mortar 4, arranging an alkali-resistant mesh fabric 9 in the heat-insulating filling layer, and manufacturing a pitted surface on the surface; after curing and forming, the other side is compounded with the inorganic mortar 4 and is internally provided with the alkali-resistant mesh cloth 9 by turning over with a manipulator, and a pitted surface is manufactured on the surface and then curing and forming are carried out, so that the product becomes a novel green building material product which is used as a product with the same service life as the building in industrial and civil buildings.
The embodiment of the utility model provides an in, in the installation and construction process, as shown in figure 2, the plate body is connected with prefabricated crab-bolt 6 for the reinforcing bar of outer wall cast in situ concrete wall 8. Prefabricated crab-bolt 6 adds the metal nylon crab-bolt that the metal pole was done for the nylon disc, is that engineering nylon plastics disc parcel is greater than phi 8 reinforcing bar processing and forms, directly is connected with cast-in-place concrete reinforcing bar when the construction, has satisfied the utility model discloses with the anti-wind pressure and the bearing capacity of building. Not only can the plate body and the cast-in-place concrete wall body 8 be free from disassembly and form an integral building structure, but also the problem of a heat bridge in the building engineering is solved.
In the embodiment of the utility model, the surfaces of the two sides of the plate body are provided with pitted surfaces which are directly matched with cast-in-place concrete and are provided with the prefabricated anchor bolts 6, and the bonding and anchoring combination can completely meet the requirement of the service life of the building; when the facing is leveled on the outer surface, interface treatment is not needed, so that the facing does not bulge and fall off, and the attractiveness is improved. The heat insulation problem is solved in the building construction, the traditional wood formwork is replaced, and the common quality problem of the traditional heat insulation is solved. Not only solves the fire-fighting hidden trouble of production and construction, but also meets the national building fire protection standard.
Claims (5)
1. The disassembly-free energy-saving composite heat-insulating template with the reinforced bin-dividing structure is characterized in that a heat-insulating filling layer (7) in the middle of a plate body, namely, A-level heat-insulating materials are uniformly divided into bins at intervals by bin-dividing ribs (2), mortar is filled in gaps, the A-level heat-insulating materials of the heat-insulating filling layer (7) are connected with one another to form a whole, the mortar (5) is bonded on one surface of the heat-insulating filling layer (7), and meanwhile, a reinforcing mesh (3) is placed and inorganic mortar (4) is compounded to form a pitted surface bonding layer (1) with pitted surfaces on the outer surface of the plate body; the other side is compounded with bonding mortar (5) and the inner surface and the outer surface are provided with a pitted surface bonding layer (1).
2. The disassembly-free energy-saving composite heat-insulating template with the reinforced bin-dividing structure as claimed in claim 1, wherein the heat-insulating filling layers (7) are uniformly divided into bins at intervals by the bin-dividing ribs (2), the bin-dividing ribs comprise longitudinal and transverse, square and prismatic shapes which are separated for isolation, and the bonding mortar (5) is used for filling joints to form the bin-dividing ribs (2) to bond the bins together.
3. The disassembly-free energy-saving composite heat-insulating template with the reinforced bin-dividing structure as claimed in claim 1, wherein alkali-resistant mesh cloth (9) is added on the inner side bonding layer of the pitted surface bonding layer (1) on the front and back surfaces of the plate body.
4. The disassembly-free energy-saving composite heat-insulating formwork with the reinforced sub-warehouse structure as claimed in claim 1, wherein the plate body is connected with the steel bars of the outer wall cast-in-place concrete wall (8) by prefabricated anchor bolts (6).
5. The disassembly-free energy-saving composite heat-insulating template with the reinforced bin-dividing structure as claimed in claim 4, wherein the prefabricated anchor bolt (6) is a metal nylon anchor bolt made of a nylon disc and a metal rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021211347.8U CN212656541U (en) | 2020-06-24 | 2020-06-24 | Reinforced non-dismantling energy-saving composite heat-insulating template with separate bin structure |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202021211347.8U CN212656541U (en) | 2020-06-24 | 2020-06-24 | Reinforced non-dismantling energy-saving composite heat-insulating template with separate bin structure |
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| CN212656541U true CN212656541U (en) | 2021-03-05 |
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| CN202021211347.8U Expired - Fee Related CN212656541U (en) | 2020-06-24 | 2020-06-24 | Reinforced non-dismantling energy-saving composite heat-insulating template with separate bin structure |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111636675A (en) * | 2020-06-24 | 2020-09-08 | 江苏长达环保节能科技有限公司 | Reinforced non-dismantling energy-saving composite heat-insulating template with separate bin structure |
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2020
- 2020-06-24 CN CN202021211347.8U patent/CN212656541U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111636675A (en) * | 2020-06-24 | 2020-09-08 | 江苏长达环保节能科技有限公司 | Reinforced non-dismantling energy-saving composite heat-insulating template with separate bin structure |
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