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CN212590483U - A fully automatic production equipment for vertical folding masks - Google Patents

A fully automatic production equipment for vertical folding masks Download PDF

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CN212590483U
CN212590483U CN202021470342.7U CN202021470342U CN212590483U CN 212590483 U CN212590483 U CN 212590483U CN 202021470342 U CN202021470342 U CN 202021470342U CN 212590483 U CN212590483 U CN 212590483U
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module
mask
clamping
positioning
ear wire
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吴智恒
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Institute of Intelligent Manufacturing of Guangdong Academy of Sciences
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Guangdong Institute of Intelligent Manufacturing
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Abstract

本实用新型公开一种立式折叠口罩全自动口罩生产设备,所述设备包括依次设置的上料模块、鼻梁线置入模块、滚花模块、切边模块、耳线焊接模块、封边模块以及废料牵引模块;所述切边模块相邻设置在滚花模块的下游工位,由多层布料复合而成的口罩基体经滚花模块滚花后,以平展状态进入切边模块,由切边模块的切边轴裁切出来的口罩本体嵌入在口罩基体中随口罩基体向前输送至后续工位;所述耳线焊接模块用于将耳线焊接到裁切出来的口罩本体上,所述封边模块用于将口罩本体进行对折并封边;还包括打孔模块以及定位模块;本实用新型具有裁切精度高、调试难度小、定位精准、体积小以及工位设置灵活等优点。

Figure 202021470342

The utility model discloses an automatic mask production equipment for vertical folding masks. The equipment comprises a feeding module, a nose bridge wire insertion module, a knurling module, an edge trimming module, an ear wire welding module, an edge sealing module and Waste pulling module; the trimming module is adjacent to the downstream station of the knurling module, and the mask base made of multiple layers of fabrics is knurled by the knurling module, and then enters the trimming module in a flat state. The mask body cut out by the trimming axis of the module is embedded in the mask base body and transported to the subsequent station along with the mask base body; the ear wire welding module is used to weld the ear wire to the cut mask body, and the The edge sealing module is used to fold and seal the mask body in half; it also includes a punching module and a positioning module; the utility model has the advantages of high cutting precision, low debugging difficulty, accurate positioning, small volume and flexible station setting.

Figure 202021470342

Description

一种立式折叠口罩全自动化生产设备A fully automated production equipment for vertical folding masks

技术领域technical field

本实用新型涉及一种口罩生产设备,具体涉及一种立式折叠口罩全自动化生产设备。The utility model relates to a mask production equipment, in particular to a fully automatic production equipment of a vertical folding mask.

背景技术Background technique

目前,立式折叠口罩(如KN95口罩)的生产主要有半自动化和全自动化两种,半自动化立式折叠口罩生产设备包括打片模块、耳线焊接模块、封边模块等主要设备,打片机用于将多层布料通过超声波的方式复合在一起,并置入鼻梁线,接着进行滚花和切边,获得片状的中间产品;随后人工转移至耳线焊接模块中进行耳线的焊接,最后再进行封边处理。半自动化的立式折叠口罩生产设备存在效率低、人工成本高、设备占用空间大等不足。At present, the production of vertical folding masks (such as KN95 masks) mainly includes semi-automation and full-automation. The semi-automatic vertical folding mask production equipment includes major equipment such as filming module, ear wire welding module, edge sealing module, etc. The machine is used to combine multiple layers of fabrics together by ultrasonic, and insert the nose bridge wire, then knurl and trim to obtain a sheet-like intermediate product; then manually transfer to the ear wire welding module for ear wire welding , and finally carry out edge sealing. The semi-automatic vertical folding mask production equipment has shortcomings such as low efficiency, high labor cost, and large equipment space.

全自动化立式折叠口罩生产设备克服了半自动化设备的上述不足,实现了立式折叠口罩的从上料到出成品的全自动化生产。全自动化立式折叠口罩生产设备主要包括依次设置的上料模块、鼻梁线置入模块、滚花模块、耳线焊接模块、对折模块、封边模块、切边模块以及废料收集模块,其中,上料模块用于将多卷布料输送至后续的生产工位中;鼻梁线置入模块用于将鼻梁线固定在布料上;滚花模块用于在立式折叠口罩的边缘以及内部进行超声波滚压,滚压处实现多层布料的复合连接;耳线焊接模块用于将耳线焊接到复合后的口罩基体上;对折模块用于让口罩基体沿着口罩的中心进行对折;封边模块用于将对折后的口罩基体的两个侧边进行封边,从而围闭成一个杯型空间;切边模块用于将口罩从口罩基体上切下,获得立式折叠口罩成品;废料收集模块用于将切下立式折叠口罩成品后的废料收集起来。现有的全自动化立式折叠口罩生产设备大大减少了人工投入,提高了生产效率,但是仍然存在以下不足:The fully automatic vertical folding mask production equipment overcomes the above shortcomings of semi-automatic equipment, and realizes the fully automatic production of vertical folding masks from feeding to finished products. The fully automatic vertical folding mask production equipment mainly includes a feeding module, a nose bridge wire insertion module, a knurling module, an ear wire welding module, a half-folding module, an edge sealing module, a trimming module and a waste collection module, which are arranged in sequence. The material module is used to transport multiple rolls of fabric to subsequent production stations; the nose bridge wire insertion module is used to fix the nose bridge wire on the fabric; the knurling module is used for ultrasonic rolling on the edge and inside of the vertical folding mask , to realize the composite connection of multi-layer fabrics at the rolling position; the ear wire welding module is used to weld the ear wire to the composite mask base; the half-folding module is used to fold the mask base in half along the center of the mask; the edge sealing module is used to The two sides of the folded mask base are sealed to form a cup-shaped space; the edge trimming module is used to cut the mask from the mask base to obtain a finished vertical folded mask; the waste collection module is used to Collect the waste after cutting the finished vertical folding mask. The existing fully automatic vertical folding mask production equipment greatly reduces labor input and improves production efficiency, but still has the following shortcomings:

1、立式折叠口罩在进行切边时,需要沿着滚花时形成的边缘线以及封边时形成的边缘线进行裁切,现有的全自动化立式折叠口罩生产设备中,滚花工位位于生产线的起始位置,而切边工位位于生产线的末端位置,由于两个工位之间相距较远,并且由布料构成的口罩基体具有拉伸变形特性,使得在切边工位处要实现沿着滚花时形成的边缘线外侧均匀地进行裁切难度非常大,通常需要进行长时间的调试,使得设备难以快速投入使用,并且在使用过程中会出现出误差或者更换布料后,又要重新调试,严重影响生产效率。1. When the vertical folding mask is trimmed, it needs to be cut along the edge line formed during knurling and the edge line formed during edge sealing. In the existing fully automated vertical folding mask production equipment, the knurling process The position is located at the starting position of the production line, and the trimming station is located at the end of the production line. Since the two stations are far apart, and the mask matrix composed of cloth has tensile deformation characteristics, the trimming station is located at the end of the production line. It is very difficult to achieve uniform cutting along the outside of the edge line formed during knurling. It usually takes a long time to debug, making it difficult to put the equipment into use quickly, and errors may occur during use or after changing the fabric, It needs to be re-commissioned, which seriously affects the production efficiency.

2、现有的全自动化立式折叠口罩生产设备在对口罩基体进行对折后再进行切边,对折的精度也影响切边的精度,从而进一步增加精准切边的难度;并且,对折后口罩基体的厚度加倍,裁切时可能出现打滑或者不完全切断的情形,影响产品质量和生产速度。2. In the existing fully automatic vertical folding mask production equipment, the mask base is folded in half and then trimmed, and the accuracy of the half-folding also affects the accuracy of trimming, thereby further increasing the difficulty of precise trimming; moreover, the mask substrate is folded in half. When the thickness of the product is doubled, it may slip or not completely cut off during cutting, which affects product quality and production speed.

3、现有的全自动化立式折叠口罩生产过程中,由于口罩本体和口罩基体在最后才实现分离,因此口罩基体的对折、封边以及切边这几个工艺必须按流水作业的方式依次进行,封边和切边两个工位都只能单工位前后设置,不能根据需要进行多工位设置。3. In the existing production process of fully automated vertical folding masks, since the mask body and the mask base are separated at the end, the processes of folding, edge sealing and edge trimming of the mask base must be carried out in sequence in a streamlined manner. , The two stations of edge banding and trimming can only be set before and after a single station, and cannot be set in multiple stations according to needs.

4、现有的全自动化立式折叠口罩设备中,口罩基体的对折、封边以及切边这几个工艺必须按流水作业的方式依次进行,尤其是口罩基体的对折工艺,需要采用渐变式的方式进行对接,完成对折需要较长的输送距离,使得整个生产设备的长度尺寸大。4. In the existing fully automatic vertical folding mask equipment, the processes of folding, sealing and trimming the mask base must be carried out in sequence in a streamlined manner, especially the half-folding process of the mask base. It needs a long conveying distance to complete the half-folding, so that the length and size of the entire production equipment are large.

5、现有的全自动化立式折叠口罩生产设备中,对折后的口罩基体处于直立状态,直立状态的口罩基体在输送过程中进行封边和切边,定位难度大,也导致封边和切边的精度难以保证。5. In the existing fully automatic vertical folding mask production equipment, the mask base body after folded in half is in an upright state, and the mask base body in the upright state is edge-sealed and trimmed during the conveying process, which is difficult to locate, and also leads to edge-sealing and cutting. Edge accuracy is difficult to guarantee.

6、沿着口罩基体的输送方向,口罩基体在各个加工工位处的定位是依靠控制口罩基体的输送行程来实现的,由于口罩基体在输送过程中存在拉伸变形以及打滑等情况,从而口罩基体在各个加工工位处的定位精度。6. Along the conveying direction of the mask base body, the positioning of the mask base body at each processing station is realized by controlling the conveying stroke of the mask base body. Due to the stretching deformation and slippage of the mask base body during the conveying process, the masks The positioning accuracy of the base body at each machining station.

实用新型内容Utility model content

本实用新型目的在于克服现有技术的不足,提供一种立式折叠口罩全自动口罩生产设备,该设备具有裁切精度高、调试难度小、定位精准、体积小以及工位设置灵活等优点。The purpose of the utility model is to overcome the deficiencies of the prior art, and to provide a vertical folding mask automatic mask production equipment, which has the advantages of high cutting precision, low debugging difficulty, accurate positioning, small volume and flexible station setting.

本实用新型的目的通过以下技术方案实现:The purpose of the present utility model is achieved through the following technical solutions:

一种立式折叠口罩全自动口罩生产设备,包括依次设置的上料模块、鼻梁线置入模块、滚花模块、切边模块、耳线焊接模块、封边模块以及废料牵引模块,在上述模块之间设置有若干用于牵引布料向前输送的布料牵引模块;其中,所述上料模块用于将多层布料输送至后续工位,包括若干个卷料安装轴以及卷料导向机构;所述滚花模块包括滚花轴以及驱动滚花轴转动的滚花驱动机构;所述切边模块相邻设置在滚花模块的下游工位,该切边模块包括切边轴以及驱动切边轴转动的切边驱动机构,由多层布料复合而成的口罩基体经滚花模块滚花后,以平展状态进入切边模块,由切边模块的切边轴裁切出来的口罩本体嵌入在口罩基体中随口罩基体向前输送;所述耳线焊接模块用于将耳线焊接到裁切出来的口罩本体上,所述封边模块用于将口罩本体进行对折并封边;A fully automatic mask production equipment for vertical folding masks, including a feeding module, a nose bridge wire insertion module, a knurling module, a trimming module, an ear wire welding module, an edge sealing module and a waste pulling module, which are arranged in sequence. There are several cloth pulling modules for pulling the cloth forward and conveying; wherein, the feeding module is used for conveying the multi-layer cloth to the subsequent station, including several coil material installation shafts and coil material guide mechanisms; The knurling module includes a knurling shaft and a knurling drive mechanism for driving the knurling shaft to rotate; the edge trimming module is adjacently arranged at a downstream station of the knurling module, and the edge trimming module includes a trimming shaft and a driving edge trimming shaft Rotating trimming drive mechanism, the mask base made of multi-layer fabrics is knurled by the knurling module, and then enters the trimming module in a flat state, and the mask body cut out by the trimming shaft of the trimming module is embedded in the mask. The base body is transported forward with the mask base body; the ear wire welding module is used to weld the ear wire to the cut mask body, and the edge sealing module is used to fold the mask body in half and seal the edges;

还包括用于在口罩基体的两侧打出定位孔的打孔模块以及用于对口罩基体进行定位的定位模块,其中,沿着口罩基体的输送方向,所述打孔模块设置于耳线焊接工位后方的工位上或者设置在所述切边工位后方的工位上;所述定位模块设置于耳线焊接工位和封边工位上。或者设置于切边工位、耳线焊接工位和封边工位上;所述打孔模块在口罩基体中与每个口罩本体对应的位置均打有定位孔,所述定位模块通过与所述定位孔配合以实现对口罩基体的位置姿态进行纠正。It also includes a punching module for punching positioning holes on both sides of the mask base and a positioning module for positioning the mask base. The positioning module is arranged at the position behind the trimming station or at the station behind the trimming station; the positioning module is arranged at the ear wire welding station and the edge banding station. Or set on the edge trimming station, the ear wire welding station and the edge sealing station; the punching module has positioning holes in the mask base body corresponding to the positions of each mask body, and the positioning module The positioning holes are matched to realize the correction of the position and attitude of the mask base.

本实用新型与现有技术相比具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:

1、本实用新型中,由于滚花模块和切边模块相邻设置,滚花完成后即进行切边操作,两个工位之间相距较近,并且口罩基体都是处于平展的状态,因此很容易在切边工位处实现沿着滚花时形成的边缘线外侧均匀地进行裁切,调试的难度大大减小,可以让设备快速投入生产,提高生产效率。1. In the present invention, since the knurling module and the trimming module are arranged adjacently, the trimming operation is performed after the knurling is completed, the distance between the two stations is relatively close, and the mask base is in a flat state, so It is easy to achieve uniform cutting along the outside of the edge line formed during knurling at the edge trimming station, greatly reducing the difficulty of debugging, allowing the equipment to be put into production quickly and improving production efficiency.

2、本实用新型中,利用布料牵引模块牵引口罩基体向前输送,利用打孔模块打出的定位孔以及设置在耳线焊接工位、封边工位或切边工位、耳线焊接工位和封边工位的定位模块相配合,使得口罩基体在移动过程中套孔定位,严格保证切边或/和耳带焊接和封边焊接不产生位移偏差,使得本实用新型的立式折叠口罩全自动口罩生产设备生产效率和产品品质得到大幅度提高。2. In the present utility model, the mask base body is pulled forward by the cloth pulling module, and the positioning holes punched by the punching module are used and are arranged in the ear wire welding station, the edge sealing station or the trimming station, and the ear wire welding station. It cooperates with the positioning module of the edge-sealing station, so that the mask base body is positioned during the movement process, and it is strictly ensured that no displacement deviation occurs in trimming or/and welding of ear straps and edge-sealing, so that the vertical folding mask of the present invention The production efficiency and product quality of automatic mask production equipment have been greatly improved.

3、本实用新型中,由于滚花模块和切边模块相邻设置,因此滚花模块中的滚花轴和切边模块中的切边轴可以采用同一个动力进行联动驱动,从而可以更好地确保滚花轴和切边轴的同步性,更有利于提高切边的精度。3. In the present invention, since the knurling module and the trimming module are arranged adjacent to each other, the knurling shaft in the knurling module and the trimming shaft in the trimming module can be driven by the same power, so that the It ensures the synchronization of the knurling axis and the trimming axis, which is more conducive to improving the accuracy of trimming.

4、本实用新型中,口罩基体在平展状态下进行切边,与现有技术中折叠后再裁切相比,需要裁切的物料厚度更薄,因此不会出现打滑的情况,也更加省力,更容易保证口罩本体完全裁切分离。4. In the present utility model, the mask base body is trimmed in a flat state. Compared with the prior art after folding and then cutting, the thickness of the material to be cut is thinner, so there will be no slippage, and it is more labor-saving. , it is easier to ensure that the mask body is completely cut and separated.

5、本实用新型中,由于口罩本体在前面的工序中即裁切下来,此时口罩本体依然嵌入于口罩基体上,从而在输送方向上,两者依然可以保持一体化输送,从而利用口罩基体对裁切后的口罩本体进行精准的定位输送,确保口罩本体能够准确地输送到后续的工位中。5. In the present utility model, because the mask body is cut off in the previous process, the mask body is still embedded on the mask base at this time, so that in the conveying direction, the two can still be transported in an integrated manner, thereby utilizing the mask base. Precise positioning and conveying of the mask body after cutting ensures that the mask body can be accurately transported to subsequent stations.

6、本实用新型中,由于口罩本体在前面已经与口罩基体裁切分离,因此在对接时无需依赖口罩基体来实现渐变式的对折,可以通过其他形式的对折机构对裁切后的口罩本体进行单独的对折,也无需让对折机构和封边机构沿着输送方向来设置,因此能够大大缩减设备的长度,减少占地。6. In the present utility model, since the mask body has been cut and separated from the mask base in the front, there is no need to rely on the mask base to realize gradual half-folding during docking, and the cut mask body can be folded by other forms of folding mechanisms. Separate half-folding does not require the half-folding mechanism and the edge-sealing mechanism to be arranged along the conveying direction, so the length of the equipment can be greatly reduced and the floor space occupied.

7、本实用新型中,由于口罩本体在前面已经与口罩基体裁切分离,无需在依赖口罩基体来实现传送,在焊接完耳线之后,可以设置多个工位对口罩本体进行对折和封边,从而根据需要调整生产节拍,提高生产效率。7. In the present invention, since the mask body has been cut and separated from the mask base in the front, it is not necessary to rely on the mask base to realize transmission. After the ear wire is welded, multiple stations can be set to fold and seal the mask body in half. , so as to adjust the production rhythm according to the needs and improve the production efficiency.

8、本实用新型中,口罩基体和口罩本体以平展的状态进行输送,更容易实现精确的定位,提高产品精度和质量。8. In the present invention, the mask base body and the mask body are conveyed in a flat state, which makes it easier to achieve precise positioning and improve product accuracy and quality.

附图说明Description of drawings

图1为本实用新型的立式折叠口罩全自动口罩生产设备的第一个具体实施方式的立体结构示意图。Fig. 1 is the three-dimensional structure schematic diagram of the first specific embodiment of the vertical folding mask automatic mask production equipment of the present invention.

图2和图3为本实用新型的立式折叠口罩全自动口罩生产设备中去除上料机构的结构示意图,其中,图2为立体结构示意图,图3为主视图。Fig. 2 and Fig. 3 are the structural representations of removing the feeding mechanism in the vertical folding mask automatic mask production equipment of the present utility model, wherein, Fig. 2 is a three-dimensional structure schematic diagram, and Fig. 3 is a front view.

图4为打孔模块的立体结构示意图。FIG. 4 is a schematic three-dimensional structure diagram of a punching module.

图5为打孔模块中的打孔件的立体结构示意图。FIG. 5 is a schematic three-dimensional structure diagram of the punching member in the punching module.

图6为打孔刀的立体结构示意图。FIG. 6 is a schematic three-dimensional structure diagram of a punching knife.

图7-图10为耳线焊接模块的结构示意图,其中,图7为立体结构示意图,图8为主视图,图9为侧视图,图10为仰视图。7-10 are schematic structural diagrams of the ear wire welding module, wherein, FIG. 7 is a three-dimensional structural schematic diagram, FIG. 8 is a front view, FIG. 9 is a side view, and FIG. 10 is a bottom view.

图11为去除耳线输送装置的立体结构示意图。FIG. 11 is a schematic three-dimensional structure diagram of the ear wire removal device.

图12为旋转驱动机构的局部放大图。FIG. 12 is a partial enlarged view of the rotary drive mechanism.

图13为耳线输送装置的立体结构示意图。FIG. 13 is a schematic three-dimensional structure diagram of the ear wire delivery device.

图14为夹持模块的立体结构示意图。FIG. 14 is a schematic three-dimensional structure diagram of a clamping module.

图15为第一夹线机构的结构简图。FIG. 15 is a schematic structural diagram of the first thread clamping mechanism.

图16-图18为耳线输送装置的动作示意图,其中,图16为耳线夹持输送装置夹取耳线前的示意图,图17为耳线夹持输送装置夹取耳线时的示意图,图18为耳线夹持输送装置夹取耳线后的示意图。16-18 are schematic diagrams of the action of the ear wire conveying device, wherein, FIG. 16 is a schematic diagram before the ear wire clamping and conveying device clamps the ear wire, and FIG. 17 is a schematic diagram when the ear wire clamping and conveying device clamps the ear wire, Fig. 18 is a schematic view of the ear wire after the ear wire clamping and conveying device has clamped the ear wire.

图19-图21为所述封边模块的三个不同视角的立体结构示意图。19-21 are three-dimensional structural schematic diagrams of the edge sealing module from three different viewing angles.

图22为去除转移机构后的立体结构示意图。FIG. 22 is a schematic diagram of the three-dimensional structure after removing the transfer mechanism.

图23为转移机构的立体结构示意图。FIG. 23 is a schematic three-dimensional structure diagram of the transfer mechanism.

图24为本实用新型的立式折叠口罩全自动口罩生产设备的第二个具体实施方式中的定位模块的立体结构示意图。FIG. 24 is a schematic three-dimensional structure diagram of the positioning module in the second specific embodiment of the vertical folding mask automatic mask production equipment of the present invention.

具体实施方式Detailed ways

下面结合实施例和附图对本实用新型作进一步描述,但本实用新型的实施方式不仅限于此。The present utility model will be further described below with reference to the embodiments and the accompanying drawings, but the embodiments of the present utility model are not limited thereto.

实施例1Example 1

参见图1-图23,本实用新型的立式折叠口罩全自动口罩生产设备,包括依次设置的上料模块I、鼻梁线置入模块F、滚花模块E、切边模块D、耳线焊接模块F、封边模块A以及废料牵引模块F,在上述模块之间设置有若干用于牵引布料向前输送的布料牵引模块;其中,Referring to Fig. 1-Fig. 23, the vertical folding mask full-automatic mask production equipment of the present utility model comprises the feeding module I, the nose bridge line insertion module F, the knurling module E, the trimming module D, the ear wire welding that are arranged successively The module F, the edge banding module A and the scrap pulling module F are provided with several fabric pulling modules for pulling the fabric forward and conveying between the above modules; wherein,

所述上料模块I用于将多层布料输送至后续工位;Described feeding module 1 is used for conveying the multi-layer cloth to the follow-up station;

所述滚花模块E包括滚花轴以及驱动滚花轴转动的滚花驱动机构;The knurling module E includes a knurling shaft and a knurling drive mechanism for driving the knurling shaft to rotate;

所述切边模块D相邻设置在滚花模块E的下游工位,该切边模块D包括切边轴以及驱动切边轴转动的切边驱动机构,由多层布料复合而成的口罩基体经滚花模块E滚花后,以平展状态进入切边模块D,由切边模块D的切边轴裁切出来的口罩本体嵌入在口罩基体中随口罩基体向前输送至后续工位;The trimming module D is adjacently arranged at the downstream station of the knurling module E, and the trimming module D includes a trimming shaft and a trimming drive mechanism that drives the rotation of the trimming shaft. After being knurled by the knurling module E, it enters the trimming module D in a flat state, and the mask body cut out by the trimming shaft of the trimming module D is embedded in the mask base body and transported to the subsequent station along with the mask base body;

所述耳线焊接模块F用于将耳线焊接到裁切出来的口罩本体上,所述封边模块A用于将口罩本体进行对折并封边。The ear wire welding module F is used to weld the ear wire to the cut mask body, and the edge sealing module A is used to fold the mask body in half and seal the edges.

本实用新型的立式折叠口罩全自动口罩生产设备还包括用于在口罩基体的两侧打出定位孔的打孔模块B以及用于对口罩基体进行定位的定位模块C,其中,沿着口罩基体的输送方向,所述打孔模块B设置于耳线焊接工位后方的工位上,所述定位模块C设置于耳线焊接工(未显示)位和封边工位上;与每个口罩本体对应的位置均打有定位孔,所述定位模块C包括定位杆以及驱动定位杆伸入到口罩基体的定位孔中的定位驱动机构,其中,所述定位杆中用于伸入定位孔的一端为渐缩式结构,例如为锥形结构,这种渐缩式结构有利于引导定位杆逐渐伸入到定位孔中,对口罩基体以及位于口罩基体内的对应口罩本体实现更高的位置纠正。The automatic mask production equipment for vertical folding masks of the present invention also includes a punching module B for punching positioning holes on both sides of the mask base and a positioning module C for positioning the mask base. In the conveying direction, the punching module B is arranged on the position behind the ear wire welding station, and the positioning module C is arranged on the ear wire welder (not shown) position and the edge banding station; Positioning holes are punched in the corresponding positions of the main body, and the positioning module C includes a positioning rod and a positioning driving mechanism that drives the positioning rod to extend into the positioning hole of the mask base body. One end is a tapered structure, such as a tapered structure. This tapered structure is beneficial to guide the positioning rod to gradually extend into the positioning hole, and achieve higher position correction for the mask base and the corresponding mask body located in the mask base. .

参见图1-图7,所述打孔模块B包括支架1b、设置在支架1b上的打孔件5b以及用于驱动所述打孔件5b竖向运动以实现在口罩基体上打孔的竖向驱动机构,其中,所述支架1b横跨在所述口罩基体的两侧,所述竖向驱动机构包括竖向气缸3b以及压板2b,其中,所述竖向气缸3b安装在支架1b上,该竖向气缸3b的伸缩杆与所述压板2b连接;所述打孔件5b为两组,两组打孔件5b分别位于所述口罩基体的两侧,且位于所述压板2b的下方;每组打孔件5b包括设置在所述支架1b上的刀座5-1b以及设置在刀座5-1b上的打孔刀5-2b,其中,所述刀座5-1b上设置有凹槽5-5b,所述凹槽5-5b沿着所述刀座5-1b的长度方向延伸,该凹槽5-5b构成口罩基体的输送通道的一部分;所述打孔刀5-2b为多组,多组打孔刀5-2b沿着口罩基体的输送方向在刀座5-1b上依次排列;所述刀座5-1b在与所述在与所述打孔刀5-2b接触的位置设置有避让孔;所述避让孔分为两组,一组位于所述凹槽5-5b的上方,另一组位于所述凹槽5-5b的下方;当竖向驱动机构带动压板2b向下运动时,所述压板2b带动打孔刀5-2b竖向穿过位于凹槽5-5b上方和下方的避让孔,从而完成对位于凹槽5-5b内的口罩基体的打孔工作。1-7, the punching module B includes a bracket 1b, a punching member 5b disposed on the bracket 1b, and a vertical movement for driving the punching member 5b to punch holes on the mask base body. To the drive mechanism, wherein, the bracket 1b spans both sides of the mask base body, the vertical drive mechanism includes a vertical cylinder 3b and a pressure plate 2b, wherein the vertical cylinder 3b is installed on the bracket 1b, The telescopic rod of the vertical air cylinder 3b is connected with the pressing plate 2b; the punching members 5b are two groups, and the two groups of punching members 5b are located on both sides of the mask base body, and are located below the pressing plate 2b; Each group of punching members 5b includes a knife seat 5-1b disposed on the bracket 1b and a punching knife 5-2b disposed on the knife seat 5-1b, wherein the knife seat 5-1b is provided with a concave Groove 5-5b, the groove 5-5b extends along the length direction of the knife seat 5-1b, the groove 5-5b constitutes a part of the conveying channel of the mask base; the punching knife 5-2b is Multiple groups, multiple groups of punching knives 5-2b are arranged in sequence on the knife seat 5-1b along the conveying direction of the mask base; the knife seat 5-1b is in contact with the punching knife 5-2b There are avoidance holes at the position of the grooves; the avoidance holes are divided into two groups, one group is located above the groove 5-5b, and the other group is located below the groove 5-5b; when the vertical drive mechanism drives the pressure plate When 2b moves downward, the pressing plate 2b drives the punching knife 5-2b to vertically pass through the avoidance holes located above and below the groove 5-5b, thereby completing the punching of the mask base body located in the groove 5-5b. Work.

另外,所述压板2b与所述支架1b之间设置有竖向导向机构4b,所述竖向导向机构4b为四组,分别位于所述压板2b的四个对角处,该竖向导向机构4b为导杆+导套结构,通过设置四组竖向导向机构4b,可以实现对压板2b的竖向运动进行导向。In addition, a vertical guide mechanism 4b is arranged between the pressing plate 2b and the bracket 1b, and the vertical guiding mechanism 4b is in four groups, which are respectively located at the four diagonal corners of the pressing plate 2b. 4b is a guide rod + guide sleeve structure, and by arranging four sets of vertical guide mechanisms 4b, the vertical movement of the pressing plate 2b can be guided.

参见图1-图7,本实施例中的打孔刀5-2b的上端设置有限位环5-3b,所述限位环5-3b的直径大于所述避让孔的直径,所述限位环5-3b与所述刀座5-1b的上表面之间设置有弹簧5-4b,所述弹簧5-4b上端作用在所述限位环5-3b上,下端作用在所述刀座5-1b的上表面;所述弹簧5-4b的弹力促使所述打孔刀5-2b向上远离所述凹槽5-5b。通过设置上述结构,可以保证压板2b与打孔刀5-2b之间为弹性接触,即弹簧5-4b起到弹性缓冲的作用;避免由于压板2b的竖向速度太大而导致该压板2b和打孔刀5-2b刚性碰撞,这有利于延长打孔模块B中各个零部件的使用寿命。1-7, a limit ring 5-3b is provided on the upper end of the punching knife 5-2b in this embodiment, and the diameter of the limit ring 5-3b is larger than the diameter of the avoidance hole, and the limit A spring 5-4b is arranged between the ring 5-3b and the upper surface of the knife seat 5-1b, the upper end of the spring 5-4b acts on the limiting ring 5-3b, and the lower end acts on the knife seat The upper surface of 5-1b; the elastic force of the spring 5-4b urges the punching knife 5-2b upward and away from the groove 5-5b. By arranging the above structure, elastic contact between the pressing plate 2b and the punching knife 5-2b can be ensured, that is, the spring 5-4b plays the role of elastic buffering; the vertical speed of the pressing plate 2b is too high to prevent the pressing plate 2b and The punching knife 5-2b collides rigidly, which is beneficial to prolong the service life of each component in the punching module B.

参见图1-图6,沿着口罩基体的传送方向,所述滚花模块E滚压出的构成成型后立式折叠口罩的开口边缘的超声波焊接线位于前侧,所述切边模块D切除的裁切轮廓中,与后续封边位置对应的裁切轮廓位于后侧。其好处在于,滚花模块E滚压出的构成成型后立式折叠口罩的开口边缘的超声波焊接线,在切边模块D裁切后,这部分由于原来受到了超声热合的作用,会产生收缩,而与后续封边位置对应的裁切轮廓由于没有收到超声热合的作用,这个部位不会产生收缩,并且与后续封边位置对应的裁切轮廓具有三角形结构,这样口罩基体在带动口罩本体向前输送过程中,口罩基体就能通过所述与后续封边位置对应的裁切轮廓与口罩本体实现精确的定位,使得口罩基体和口罩本体在输送过程中不存在间隙,也不会在宽度方向产生移位,确保两者的位置精度,进而确保口罩的生产精度。Referring to Fig. 1-Fig. 6, along the transmission direction of the mask base body, the ultrasonic welding line that forms the opening edge of the vertical folding mask after the forming formed by the rolling of the knurling module E is located on the front side, and the edge trimming module D is cut off. Among the trimming contours of , the trimming contour corresponding to the subsequent edgebanding position is on the back side. The advantage is that the ultrasonic welding line formed by the knurling module E to form the opening edge of the vertical folding mask after being cut by the trimming module D will shrink due to the effect of ultrasonic heat sealing. , and the cutting contour corresponding to the subsequent edge sealing position does not receive the effect of ultrasonic heat sealing, this part will not shrink, and the cutting contour corresponding to the subsequent edge sealing position has a triangular structure, so that the mask base is driving the mask body. During the forward conveying process, the mask base body can be accurately positioned with the mask body through the cutting contour corresponding to the subsequent edge sealing position, so that there is no gap between the mask base body and the mask body during the conveying process, and there is no gap in the width. The direction is shifted to ensure the positional accuracy of the two, thereby ensuring the production accuracy of the mask.

参见图7-图18,所述耳线焊接模块F包括用于输送耳线的耳线输送装置1、用于将耳线输送装置1中的耳线夹持并输送到耳线焊接工位的耳线夹持输送装置2以及用于将耳线焊接工位处的耳线焊接到口罩本体上的耳线焊接装置3,其中,Referring to FIGS. 7-18 , the ear wire welding module F includes an ear wire conveying device 1 for conveying the ear wire, and a The ear wire clamping conveying device 2 and the ear wire welding device 3 for welding the ear wire at the ear wire welding station to the mask body, wherein,

所述耳线夹持输送装置2包括夹持模块4、用于驱动所述夹持模块4做竖向运动的竖向驱动机构5以及用于驱动所述夹持模块4做旋转运动的旋转驱动机构6,其中,所述夹持模块4为两组,且沿着所述口罩本体的输送方向依次排列;每组夹持模块4包括夹持机构以及用于驱动所述夹持机构夹紧和张开的夹持驱动机构;其中,所述夹持机构包括第一夹持机构和第二夹持机构,其中,所述第一夹持机构和第二夹持机构为圆周排布;所述旋转驱动机构6用于驱动两组夹持模块4做相向转动;驱动每组夹持模块4中的夹持机构从耳线夹取工位转动至耳线焊接工位,且当第一夹持机构到达耳线焊接工位时,第二夹持机构位于耳线夹取工位处;所述耳线输送装置1用于将待焊接的耳线输送至耳线夹取工位处。The ear wire clamping and conveying device 2 includes a clamping module 4, a vertical driving mechanism 5 for driving the clamping module 4 to perform vertical movement, and a rotary drive for driving the clamping module 4 to perform a rotational movement. Mechanism 6, wherein, the clamping modules 4 are two groups, and are arranged in turn along the conveying direction of the mask body; each group of clamping modules 4 includes a clamping mechanism and a clamping mechanism for driving the clamping mechanism and An open clamping drive mechanism; wherein the clamping mechanism includes a first clamping mechanism and a second clamping mechanism, wherein the first clamping mechanism and the second clamping mechanism are arranged in a circle; the The rotary drive mechanism 6 is used to drive the two groups of clamping modules 4 to rotate in opposite directions; the clamping mechanism in each group of clamping modules 4 is driven to rotate from the ear wire clamping station to the ear wire welding station, and when the first clamping When the mechanism reaches the ear wire welding station, the second clamping mechanism is located at the ear wire clamping station; the ear wire conveying device 1 is used to transport the ear wire to be welded to the ear wire clamping station.

工作时,所述耳线输送装置1带动耳线运动,使得耳线自所述两个夹持模块4的下方穿过;当所述口罩本体运动至耳线焊接工位时,所述旋转驱动机构6分别带动两组夹持模块4相向转动至两组夹持模块4中的第一夹持机构位于耳线的正上方,所述竖向驱动机构5带动两组夹持模块4向下运动,两组夹持模块4中的夹持驱动机构驱动所述第一夹持机构将耳线夹取;所述竖向驱动机构5带动两组夹持模块4向上运动,并回到初始高度;接着,所述旋转驱动机构6分别带动两组夹持模块4相向转动至两组夹持模块4中的第一夹持机构分别位于所述耳线焊接工位中的口罩本体的两个待焊接位置的正上方;此时,在旋转驱动机构6的带动下,两组夹持模块4中的第二夹持机构位于所述耳线的正上方。最后,所述竖向驱动机构5带动耳线向下运动,两组夹持模块4中的第一夹持机构所夹持的耳线向下运动至耳线焊接工位中的口罩本体的待焊接位置处,所述耳线焊接装置3将耳线焊接到口罩本体上;与此同时,两组夹持模块4中的夹持驱动机构分别驱动第二夹持机构将耳线的两端夹住,为对下一张口罩本体的耳线焊接做准备。这样,相对于传统的耳线焊接装置而言,由于本实用新型中的耳线焊接装置中的耳线夹持输送装置2不需要来回搬运耳线,因此本实用新型的耳线焊接装置中的夹持机构4将耳线从耳线输送装置1搬运到耳线焊接工位所花费的时间更少,使得本实用新型的的耳线焊接速度能够得到成倍的提高,从而提高耳线焊接的速率。另外,由于本实用新型的耳线焊接装置减少了耳线夹持输送装置2的来回搬运的行程,这有利于减小耳线搬运过程中所带来的误差,使得所述耳线夹持输送装置2可以准确地将耳线送至耳线焊接工位的待焊接位置处,从而提高耳线焊接的精度。During operation, the ear wire conveying device 1 drives the ear wire to move, so that the ear wire passes through the bottom of the two clamping modules 4; when the mask body moves to the ear wire welding station, the rotating drive The mechanism 6 respectively drives the two groups of clamping modules 4 to rotate in opposite directions until the first clamping mechanism in the two groups of clamping modules 4 is located directly above the ear line, and the vertical drive mechanism 5 drives the two groups of clamping modules 4 to move downward. , the clamping driving mechanism in the two groups of clamping modules 4 drives the first clamping mechanism to clamp the ear wire; the vertical driving mechanism 5 drives the two groups of clamping modules 4 to move upward and return to the initial height; Next, the rotary drive mechanism 6 drives the two groups of clamping modules 4 to rotate in opposite directions to the two to-be-welded first clamping mechanisms of the two groups of clamping modules 4 respectively located in the ear wire welding station of the mask body to be welded. At this time, driven by the rotary drive mechanism 6, the second clamping mechanism in the two groups of clamping modules 4 is located directly above the ear wire. Finally, the vertical drive mechanism 5 drives the ear wire to move downward, and the ear wire clamped by the first clamping mechanism in the two groups of clamping modules 4 moves downward to the waiting position of the mask body in the ear wire welding station. At the welding position, the ear wire welding device 3 welds the ear wire to the mask body; at the same time, the clamping drive mechanism in the two groups of clamping modules 4 drives the second clamping mechanism to clamp the two ends of the ear wire respectively. Live and prepare for the ear wire welding to the next mask body. In this way, compared with the traditional ear wire welding device, since the ear wire clamping and conveying device 2 in the ear wire welding device of the present invention does not need to carry the ear wire back and forth, the ear wire welding device of the present invention does not need to carry the ear wire back and forth. The clamping mechanism 4 takes less time to transport the ear wire from the ear wire conveying device 1 to the ear wire welding station, so that the ear wire welding speed of the present invention can be doubled, thereby improving the welding speed of the ear wire. rate. In addition, since the ear wire welding device of the present invention reduces the back-and-forth transportation of the ear wire clamping and conveying device 2, it is beneficial to reduce the error caused during the ear wire transportation process, so that the ear wire is clamped and conveyed. The device 2 can accurately send the ear wire to the to-be-welded position of the ear wire welding station, thereby improving the precision of the ear wire welding.

参见图7-图18,所述耳线输送装置1、耳线夹持输送装置2以及耳线焊接装置3为两组,分别位于所述耳线焊接工位的两侧。通过上述设置,可以同时实现对耳线焊接工位处的口罩本体的两侧进行耳线焊接,从而提高焊接效率。Referring to FIGS. 7-18 , the ear wire conveying device 1 , the ear wire clamping and conveying device 2 and the ear wire welding device 3 are two groups, which are respectively located on both sides of the ear wire welding station. Through the above arrangement, the ear wire can be welded on both sides of the mask body at the ear wire welding station at the same time, thereby improving the welding efficiency.

参见图7-图18,所述旋转驱动机构6包括转动座6-1、设置在所述转动座6-1上的转动盘6-2以及用于驱动所述转动盘6-2转动的旋转电机6-3,其中,所述转动盘6-2为两个,两个转动盘6-2转动连接在所述转动座6-1上,且分别与两个夹持模块4连接;所述旋转电机6-3安装在所述转动座6-1上,该旋转电机6-3的主轴与其中一个转动盘6-2之间,该转动盘6-2与另一个转动盘6-2之间均通过齿轮传动机构连接;所述齿轮传动机构包括设置在所述旋转电机6-3的主轴上的齿轮6-4以及设置在两个转动盘6-2的外圆周面上的轮齿,其中,所述齿轮6-4与其中一个转动盘6-2的轮齿啮合,该转动盘6-2上的轮齿与另一个转动盘6-2上的轮齿啮合。通过旋转电机6-3带动齿轮6-4转动,从而带动两个转动盘6-2相向转动,进而实现将耳线的两端分别输送到耳线焊接工位处,完成耳线的焊接。Referring to FIGS. 7-18 , the rotation driving mechanism 6 includes a rotating base 6-1, a rotating disk 6-2 arranged on the rotating base 6-1, and a rotating disk 6-2 for driving the rotating disk 6-2 to rotate. Motor 6-3, wherein there are two rotating disks 6-2, two rotating disks 6-2 are rotatably connected to the rotating base 6-1, and are respectively connected with the two clamping modules 4; The rotating motor 6-3 is installed on the rotating base 6-1, between the main shaft of the rotating motor 6-3 and one of the rotating disks 6-2, and between the rotating disk 6-2 and the other rotating disk 6-2. are connected by a gear transmission mechanism; the gear transmission mechanism includes a gear 6-4 arranged on the main shaft of the rotating motor 6-3 and gear teeth arranged on the outer circumferential surfaces of the two rotating discs 6-2, The gear 6-4 meshes with the gear teeth of one of the rotating discs 6-2, and the gear teeth on the rotating disc 6-2 meshes with the gear teeth on the other rotating disc 6-2. The gear 6-4 is driven to rotate by the rotating motor 6-3, thereby driving the two rotating discs 6-2 to rotate in opposite directions, thereby realizing that the two ends of the ear wire are respectively transported to the ear wire welding station to complete the welding of the ear wire.

参见图7-图18,所述竖向驱动机构5包括设置在机架上的竖向气缸5-1以及连接架5-2,其中,所述竖向气缸5-1的伸缩杆与所述连接架5-2连接,所述连接架5-2的两端分别与位于耳线焊接工位两侧的耳线夹持输送装置2连接。通过竖向气缸5-1带动连接架5-2竖向运动,从而带动位于耳线焊接工位两侧的耳线夹持输送装置2竖向运动,从而实现对耳线的夹持以及将耳线放置于耳线焊接工位处。7-18, the vertical driving mechanism 5 includes a vertical cylinder 5-1 and a connecting frame 5-2 arranged on the frame, wherein the telescopic rod of the vertical cylinder 5-1 is connected to the The connecting frame 5-2 is connected, and both ends of the connecting frame 5-2 are respectively connected with the ear wire clamping and conveying devices 2 located on both sides of the ear wire welding station. The vertical cylinder 5-1 drives the connecting frame 5-2 to move vertically, thereby driving the ear wire clamping and conveying devices 2 located on both sides of the ear wire welding station to move vertically, so as to realize the clamping of the ear wire and the removal of the ear wire. The wire is placed at the ear wire welding station.

除上述方式外,所述竖向驱动机构5还可以采用电机与丝杆传动机构结合的方式。In addition to the above methods, the vertical drive mechanism 5 may also adopt a combination of a motor and a screw drive mechanism.

参见图7-图18,所述竖向驱动机构5还包括导向机构5-3,所述导向机构5-3为两组,分别设置在所述连接架5-2的两侧;每组导向机构5-3包括设置在所述机架上的导向套以及设置在连接架5-2上的与所述导向套配合的导柱,其中,所述导柱竖直设置。通过所述导向机构5-3,可以对两个夹持模块4的竖向运动进行导向,从而提高两个夹持模块4的竖向运动精度。7-18, the vertical drive mechanism 5 further includes a guide mechanism 5-3, and the guide mechanism 5-3 is divided into two groups, which are respectively arranged on both sides of the connecting frame 5-2; each group guides The mechanism 5-3 includes a guide sleeve arranged on the frame and a guide post arranged on the connecting frame 5-2 and matched with the guide sleeve, wherein the guide post is vertically arranged. Through the guiding mechanism 5 - 3 , the vertical movement of the two clamping modules 4 can be guided, thereby improving the vertical movement accuracy of the two clamping modules 4 .

参见图7-图18,每个夹持模块4中的夹持机构为四组,四组夹持机构沿着转动盘6-2的圆周方向均匀排布,包括两组第一夹持机构和两组第二夹持机构,其中,两组第一夹持机构沿着耳线的输送方向设置,两组第二夹持机构的设置方向与所述第一夹持机构的设置方向垂直;对应的,所述夹持驱动机构也为四组,每组夹持驱动机构分别驱动一组第一夹持机构或第二夹持机构工作。通过在每个夹持模块4上设置四组夹持机构和四组夹持驱动机构,在旋转驱动机构6带动夹持模块4转动时,当有一组夹持机构位于耳线焊接工位的上方时,另外就有一组夹持机构位于耳线夹取工位的上方,这样,所述耳线夹持输送装置2可以连续将耳线夹取并送至耳线焊接工位处,从而提高耳线焊接的效率。Referring to FIGS. 7-18 , there are four groups of clamping mechanisms in each clamping module 4, and the four groups of clamping mechanisms are evenly arranged along the circumferential direction of the rotating disk 6-2, including two groups of first clamping mechanisms and Two sets of second clamping mechanisms, wherein the two sets of first clamping mechanisms are arranged along the conveying direction of the ear wire, and the setting directions of the two sets of second clamping mechanisms are perpendicular to the setting direction of the first clamping mechanisms; corresponding to In addition, there are also four groups of clamping driving mechanisms, and each group of clamping driving mechanisms respectively drives a group of the first clamping mechanism or the second clamping mechanism to work. By arranging four groups of clamping mechanisms and four groups of clamping driving mechanisms on each clamping module 4, when the rotating driving mechanism 6 drives the clamping module 4 to rotate, when one group of clamping mechanisms is located above the ear wire welding station In addition, there is a set of clamping mechanisms located above the ear wire clamping station. In this way, the ear wire clamping and conveying device 2 can continuously clamp the ear wire and send it to the ear wire welding station, so as to improve the performance of the ear wire. Efficiency of wire welding.

参见图7-图18,所述夹持驱动机构为夹持气缸4-1,所述夹持气缸4-1安装在所述转动盘6-2上;所述夹持机构包括第一夹持块4-2和第二夹持块4-3,其中,所述第一夹持块4-2固定在夹持气缸4-1上,所述夹持气缸4-1安装在所述转动盘6-2上,且伸缩杆与所述第二夹持块4-3连接。通过夹持气缸4-1带动所述第二夹持块4-3朝着所述第一夹持块4-2的方向运动,从而实现夹持机构的夹紧;通过夹持驱动机构带动所述第二夹持块4-3朝着远离所述第一夹持块4-2的方向运动,从而实现夹持机构的夹松开。Referring to FIGS. 7-18 , the clamping driving mechanism is a clamping cylinder 4-1, and the clamping cylinder 4-1 is installed on the rotating disk 6-2; the clamping mechanism includes a first clamping mechanism A block 4-2 and a second clamping block 4-3, wherein the first clamping block 4-2 is fixed on the clamping cylinder 4-1, and the clamping cylinder 4-1 is installed on the rotating disk 6-2, and the telescopic rod is connected to the second clamping block 4-3. The second clamping block 4-3 is driven to move in the direction of the first clamping block 4-2 by the clamping cylinder 4-1, so as to realize the clamping of the clamping mechanism; The second clamping block 4-3 moves in a direction away from the first clamping block 4-2, thereby realizing the clamping release of the clamping mechanism.

参见图7-图18,在两组耳线夹持输送装置2中,分别用于控制八组第一夹持机构的夹持气缸4-1通过第一控制管路同步控制,分别用于控制八组第二夹持机构的夹持气缸4-1通过第二控制管路同步控制。通过上述结构,使得两组耳线夹持输送装置2中,用于控制八组第一夹持机构的八组夹持驱动机构同步驱动,即这八组第一夹持机构同时张开或同时闭合,而另外用于控制八组第二夹持机构的八组夹持驱动机构也同步驱动,即这八组第二夹持机构同时张开或同时闭合。这样,本实用新型中的两组耳线夹持输送装置2中的十六组夹持驱动机构只需要通过两条控制管路就可以控制,这样可以简化结构,节省制造成本。另外两组控制管路中的气体的通断可以通过两个电磁阀分别控制,所述第一控制管路和第二控制管路自所述转动盘6-2的中部穿过,并分别与对应的夹持气缸4-1连接,在转动盘6-2中部设置有气滑环,用于防止第一控制管路和第二控制管路在夹持模块4转动过程中出现缠绕。7-18, in the two groups of ear wire clamping and conveying devices 2, the clamping cylinders 4-1 used to control the eight groups of the first clamping mechanisms are synchronously controlled through the first control pipeline, respectively used to control The clamping cylinders 4-1 of the eight groups of the second clamping mechanism are controlled synchronously through the second control pipeline. Through the above structure, in the two groups of ear wire clamping and conveying devices 2, the eight groups of clamping driving mechanisms for controlling the eight groups of first clamping mechanisms are driven synchronously, that is, the eight groups of first clamping mechanisms are simultaneously opened or simultaneously driven. In addition, the eight groups of clamping driving mechanisms for controlling the eight groups of second clamping mechanisms are also driven synchronously, that is, the eight groups of second clamping mechanisms are simultaneously opened or closed at the same time. In this way, the sixteen groups of clamping drive mechanisms in the two groups of ear wire clamping and conveying devices 2 in the present invention only need to be controlled by two control pipelines, which can simplify the structure and save the manufacturing cost. The on-off of the gas in the other two sets of control pipelines can be controlled by two solenoid valves, respectively. The first control pipeline and the second control pipeline pass through the middle of the rotating disk 6-2, and are respectively connected with the The corresponding clamping cylinder 4-1 is connected, and an air slip ring is arranged in the middle of the rotating disk 6-2 to prevent the first control pipeline and the second control pipeline from being entangled during the rotation of the clamping module 4 .

参见图7-图18,所述耳线输送装置1包括第一夹线机构7、第二夹线机构8以及用于驱动所述第二夹线机构8运动以将耳线输送到耳线夹取工位的输送驱动机构9,其中,所述第一夹线机构7包括第一夹线件7-1、第二夹线件7-2以及用于驱动第二夹线件7-2沿着垂直于口罩本体的输送方向运动的第一夹线气缸7-3,其中,所述第一夹线件7-1中设置有用于供耳线穿过的凹槽7-11,所述第二夹线件7-2中设置有与所述凹槽7-11配合的夹线部7-21,所述第一夹线气缸7-3用于驱动所述第二夹线件7-2中的夹线部7-21与所述凹槽7-11配合;所述第二夹线机构8包括第三夹线件8-1、第四夹线件8-2以及用于驱动所述第三夹线件8-1和第四夹线件8-2夹紧和松开的第二夹线气缸8-3;所述输送驱动机构9包括设置在机架上的输送电机9-1以及丝杆传动机构9-2,其中,所述丝杆传动机构9-2包括丝杆以及与所述丝杆配合的丝杆螺母,其中,所述丝杆沿着所述口罩本体的输送方向延伸,所述丝杆螺母与所述第二夹线气缸8-3通过连接板9-3连接;所述耳线输送装置1还包括用于将耳线剪断的耳线裁剪机构11,其中,所述耳线裁剪机构11设置在所述第一夹线机构7和第二夹线机构8之间;当所述夹持模块4中的夹持机构将耳线夹住时,所述耳线裁剪机构11将耳线剪断。7-18, the ear wire delivery device 1 includes a first wire clamping mechanism 7, a second wire clamping mechanism 8, and is used to drive the second wire clamping mechanism 8 to move to deliver the ear wire to the ear wire clip The conveying drive mechanism 9 of the pick-up station, wherein the first thread clamping mechanism 7 includes a first thread clamping member 7-1, a second thread clamping member 7-2, and a second thread clamping member 7-2 for driving the second thread clamping member 7-2 along the The first thread clamping cylinder 7-3 that moves perpendicular to the conveying direction of the mask body, wherein the first thread clamping member 7-1 is provided with a groove 7-11 for the ear thread to pass through. The second wire clamping member 7-2 is provided with a wire clamping portion 7-21 matched with the groove 7-11, and the first wire clamping cylinder 7-3 is used to drive the second wire clamping member 7-2 The wire clamping part 7-21 in the middle is matched with the groove 7-11; the second wire clamping mechanism 8 includes a third wire clamping member 8-1, a fourth wire clamping member 8-2 and a The third thread clamping member 8-1 and the fourth thread clamping member 8-2 clamp and release the second thread clamping cylinder 8-3; the conveying driving mechanism 9 includes a conveying motor 9-1 arranged on the frame And the screw transmission mechanism 9-2, wherein the screw transmission mechanism 9-2 includes a screw and a screw nut matched with the screw, wherein the screw is along the conveying direction of the mask body extension, the screw nut and the second wire clamping cylinder 8-3 are connected through the connecting plate 9-3; the ear wire conveying device 1 further includes an ear wire cutting mechanism 11 for cutting the ear wire, wherein, The ear wire cutting mechanism 11 is arranged between the first wire clamping mechanism 7 and the second wire clamping mechanism 8; when the clamping mechanism in the clamping module 4 clamps the ear wire, the ear wire The cutting mechanism 11 cuts the ear wire.

通过上述结构,工作时,先将耳线穿过第一夹线件7-1的凹槽7-11,然后通过第一夹线气缸7-3带动第二夹线件7-2运动,从而将耳线夹紧在所述第一夹线件7-1的凹槽7-11侧壁和第二夹线件7-2的夹持部之间。接着,输送电机9-1带动丝杆转动,从而带动丝杆螺母以及与丝杆螺母连接的第二夹线机构8朝着第一夹线机构7运动,当所述第二夹线机构8到达第一夹线机构7处时,所述第二夹线气缸8-3驱动第三夹线件8-1和第四夹线件8-2将耳线夹住,此时,所述第一夹线气缸7-3带动所述第二夹线件7-2退出凹槽7-11,所述输送电机9-1带动丝杆转动,从而带动第二夹线机构8朝远离第一夹线机构7的方向运动,并同时带动耳线运动。当第二夹线机构8运动到特定位置处,所述第一夹线气缸7-3带动第二夹线件7-2的夹线部7-21进入到凹槽7-11内,从而夹紧耳线。接着,当所述夹持模块4中的夹持机构将耳线的两端夹住时,所述耳线裁剪机构将耳线剪断;同时所述第一夹线气缸7-3和第二夹线气缸8-3分别驱动第一夹线机构7和第二夹线机构8松开耳线,这样就完成耳线的交接,重复上述步骤,即可以连续完成耳线的交接工作。其中,所述耳线裁剪机构11的具体结构可以参照市面上现有的裁剪机构实施。Through the above structure, during operation, the ear wire is first passed through the groove 7-11 of the first wire clamping member 7-1, and then the second wire clamping member 7-2 is driven to move by the first wire clamping cylinder 7-3, thereby The ear wire is clamped between the side wall of the groove 7-11 of the first wire clamping member 7-1 and the clamping portion of the second wire clamping member 7-2. Next, the conveying motor 9-1 drives the lead screw to rotate, thereby driving the lead screw nut and the second thread clamping mechanism 8 connected with the lead screw nut to move toward the first thread clamping mechanism 7. When the second thread clamping mechanism 8 reaches the At the position of the first wire clamping mechanism 7, the second wire clamping cylinder 8-3 drives the third wire clamping member 8-1 and the fourth wire clamping member 8-2 to clamp the ear wire. The thread clamping cylinder 7-3 drives the second thread clamping member 7-2 to exit the groove 7-11, and the conveying motor 9-1 drives the screw rod to rotate, thereby driving the second thread clamping mechanism 8 to move away from the first thread clamping mechanism. The direction of the mechanism 7 moves, and at the same time drives the ear wire to move. When the second thread clamping mechanism 8 moves to a specific position, the first thread clamping cylinder 7-3 drives the thread clamping portion 7-21 of the second thread clamping member 7-2 into the groove 7-11, thereby clamping Tighten the ear wire. Next, when the clamping mechanism in the clamping module 4 clamps both ends of the ear wire, the ear wire cutting mechanism cuts the ear wire; at the same time, the first wire clamping cylinder 7-3 and the second clamp The wire cylinder 8-3 drives the first wire clamping mechanism 7 and the second wire clamping mechanism 8 respectively to loosen the ear wire, thus completing the handover of the ear wire. Repeating the above steps can continuously complete the handover of the ear wire. The specific structure of the ear wire cutting mechanism 11 can be implemented with reference to the existing cutting mechanism in the market.

除上述实施方式外,所述输送驱动机构9还可以采用气缸驱动的方式。所述耳线焊接装置3和口罩输送装置可以采用市面上现有的装置实施,例如所述耳线焊接装置3采用焊接头以及驱动焊接头竖向运动的竖向气缸10。In addition to the above-mentioned embodiments, the conveying driving mechanism 9 can also be driven by an air cylinder. The ear wire welding device 3 and the mask conveying device can be implemented using existing devices on the market, for example, the ear wire welding device 3 uses a welding head and a vertical cylinder 10 that drives the welding head to move vertically.

参见图19-图23,所述封边模块A包括用于将口罩本体夹紧的夹紧机构1a用于将口罩本体对折的对折机构2a以及用于将对折后的口罩本体转移至封边工位的转移机构3a以及用于对口罩本地进行封边的封边机构4a。19-23, the edge banding module A includes a clamping mechanism 1a for clamping the mask body, a half-folding mechanism 2a for folding the mask body in half, and a half-folded mask body for transferring the mask body to the edge banding machine. Position transfer mechanism 3a and edge sealing mechanism 4a for local edge sealing of the mask.

参见图19-图23,所述夹紧机构1a包括接料平台1-1a、设置在接料平台1-1a上方的成型板1-2a、驱动接料平台1-1a向上运动以将口罩本体夹紧的夹紧驱动机构1a-3a,所述接料平台1-1a以及成型板1-2a上在与口罩本体的对折位置对应处设有上下贯通的避让槽;其中,所述夹紧驱动机构1a-3a可以采用气缸驱动的方式,或者采用电机与丝杆传动机构结合的方式。19-23 , the clamping mechanism 1a includes a material receiving platform 1-1a, a forming plate 1-2a arranged above the material receiving platform 1-1a, and driving the material receiving platform 1-1a to move upward to move the mask body The clamped clamping drive mechanism 1a-3a, the material receiving platform 1-1a and the forming plate 1-2a are provided with up and down avoidance grooves running through at the position corresponding to the folded position of the mask body; wherein, the clamping drive The mechanisms 1a-3a can be driven by a cylinder, or combined with a motor and a screw drive mechanism.

参见图19-图23,所述对折机构2a包括对折板2-1a以及驱动对折板2-1a上下移动的对折驱动机构2-2a,其中,所述对折板2-1a设置于所述避让槽的正下方,所述对折驱动机构2-2a可以采用气缸驱动的方式,或者采用电机与丝杆传动机构结合的方式。19-23, the half-folding mechanism 2a includes a half-folding plate 2-1a and a half-folding driving mechanism 2-2a that drives the half-folding plate 2-1a to move up and down, wherein the half-folding plate 2-1a is disposed in the escape groove Right below the folded drive mechanism 2-2a can be driven by a cylinder, or by a combination of a motor and a screw drive mechanism.

所述转移机构3a设置于夹紧机构1a的上方,包括用于夹紧对折后的口罩本体的夹持机构以及驱动夹持机构移动至封边工位的夹持驱动机构,其中,所述夹持机构包括第一夹持块3-1a、第二夹持块3-2a以及用于驱动所述第一夹持块3-1a和第二夹持块3-2a夹紧或松开的夹持气缸3-3a,其中,所述夹持气缸3-3a的伸缩杆分别与第一夹持块3-1a和第二夹持块3-2a连接;所述夹持驱动机构包括设置在所述成型板1-2a上的第一支架3-4a以及设置在第一支架3-4a上的直线气缸3-5a,其中,所述直线气缸3-5a安装在第一支架3-4a上,该直线气缸3-5a的伸缩杆通过连接块3-6a与所述夹持气缸3-3a的缸体连接。通过直线气缸3-5a带动夹持机构竖向运动至对折后的口罩本体处时,所述夹持气缸3-3a带动第一夹持块3-1a和第二夹持块3-2a做相向运动,实现对对折后的口罩进行夹紧;然后直线气缸3-5a带动夹持机构竖向运动到封边工位处,封边机构4a对该口罩本体进行封边。在本实施例中,本实用新型的直线气缸3-5a可以用电机与丝杆传动机构代替。The transfer mechanism 3a is arranged above the clamping mechanism 1a, and includes a clamping mechanism for clamping the mask body folded in half and a clamping driving mechanism for driving the clamping mechanism to move to the edge banding station. The holding mechanism includes a first clamping block 3-1a, a second clamping block 3-2a, and a clamp for driving the first clamping block 3-1a and the second clamping block 3-2a to clamp or loosen A holding cylinder 3-3a, wherein the telescopic rods of the holding cylinder 3-3a are respectively connected with the first clamping block 3-1a and the second clamping block 3-2a; the clamping driving mechanism includes a The first bracket 3-4a on the forming plate 1-2a and the linear cylinder 3-5a arranged on the first bracket 3-4a, wherein the linear cylinder 3-5a is installed on the first bracket 3-4a, The telescopic rod of the linear cylinder 3-5a is connected with the cylinder body of the clamping cylinder 3-3a through a connecting block 3-6a. When the clamping mechanism is driven by the linear cylinder 3-5a to move vertically to the mask body folded in half, the clamping cylinder 3-3a drives the first clamping block 3-1a and the second clamping block 3-2a to face each other Then, the linear cylinder 3-5a drives the clamping mechanism to move vertically to the edge-sealing station, and the edge-sealing mechanism 4a seals the mask body. In this embodiment, the linear cylinder 3-5a of the present invention can be replaced by a motor and a screw drive mechanism.

所述封边机构4a包括封边动模4-1a、与封边动模4-1a相对设置的超声波焊头4-2a以及驱动封边动模4-1a运动的封边驱动机构,其中,所述封边驱动机构包括第二支架4-3a、设置在第二支架4-3a上的驱动气缸4-4a,其中,所述驱动气缸4-4a安装在所述第二支架4-3a上,该驱动气缸4-4a的伸缩杆与所述封边动模4-1a连接;所述封边动模4-1a与所述第二支架4-3a之间还设置有横向导向机构4-5a,所述横向导向机构4-5a为四组,每组包括设置在第二支架4-3a上的导向套以及设置在封边动模4-1a上的导杆,其中,所述导杆安装在所述导向套上。通过驱动气缸4-4a带动封边动模4-1a运动,从而将对折后的口罩本体压紧在所述超声波焊接头处,完成对口罩本体的封边工序。The edge sealing mechanism 4a includes a movable edge sealing die 4-1a, an ultrasonic welding head 4-2a disposed opposite to the movable edge sealing die 4-1a, and an edge sealing driving mechanism that drives the movable edge sealing die 4-1a to move, wherein, The edge sealing driving mechanism includes a second bracket 4-3a, a driving cylinder 4-4a arranged on the second bracket 4-3a, wherein the driving cylinder 4-4a is installed on the second bracket 4-3a , the telescopic rod of the driving cylinder 4-4a is connected with the edge-sealing movable die 4-1a; a transverse guide mechanism 4-1a is also provided between the edge-sealing movable die 4-1a and the second bracket 4-3a 5a, the transverse guide mechanism 4-5a is divided into four groups, each group includes a guide sleeve arranged on the second bracket 4-3a and a guide rod arranged on the edge banding movable die 4-1a, wherein the guide rod installed on the guide sleeve. The edge-sealing movable die 4-1a is driven to move by driving the air cylinder 4-4a, so that the mask body after folded in half is pressed against the ultrasonic welding joint, and the edge-sealing process of the mask body is completed.

参见图19-图23,所述成型板1-2a中的避让槽为成型槽,所述对折板2-1a推动口罩本体从成型槽中穿过。通过设置成型槽,口罩本体在对折板2-1a的驱动下,从成型槽中通过,成型槽为夹缝结构,由成型槽中通过的口罩本体自然对折,并实现了对折过程中的定位,使得口罩本体可以精确对折。19-23, the avoidance groove in the forming plate 1-2a is a forming groove, and the folding plate 2-1a pushes the mask body to pass through the forming groove. By setting the forming groove, the mask body passes through the forming groove under the driving of the half-folding plate 2-1a. The forming groove is a slot structure, and the mask body passing through the forming groove is naturally folded in half, and the positioning during the folding process is realized, so that the The mask body can be precisely folded in half.

参见图19-图23,所述成型板1-2a设有用于引导对折后的口罩本体上下移动的引导机构1a-4a,该引导机构1a-4a由相对设置的两个挡板构成,该引导机构1a-4a一端连接所述成型板1-2a的成型槽,另一端延伸至封边工位处。通过设置所述引导机构1a-4a,在转移机构3a夹持口罩本体送往封边工位的过程中,可以对对折后的口罩本体进行定位导向,使得口罩本体能够精确地转移至封边工位处。19 to 23, the forming plate 1-2a is provided with a guiding mechanism 1a-4a for guiding the up and down movement of the mask body after folded in half, the guiding mechanism 1a-4a One end of the mechanism 1a-4a is connected to the forming groove of the forming plate 1-2a, and the other end extends to the edge banding station. By providing the guiding mechanisms 1a-4a, the mask body after being folded in half can be positioned and guided during the process of the transfer mechanism 3a clamping the mask body to the edge banding station, so that the mask body can be accurately transferred to the edge banding station. location.

参见图19-图23,所述夹持驱动机构还包括竖向导向机构3-7,所述竖向导向机构3-7为两组,每组竖向导向机构3-7包括设置在第一支架3-4a上的导杆以及设置在所述连接块3-6a上的与所述导杆配合的导向孔,其中,所述导杆竖向穿过所述导向孔。通过设置竖向导向机构3-7,可以对夹持机构的竖向运动进行导向,从而保证其运动精度,以此来准确将对折后的口罩转移到封边工位处。19-23, the clamping driving mechanism further includes a vertical guide mechanism 3-7, the vertical guide mechanism 3-7 is divided into two groups, each group of vertical guide mechanisms 3-7 includes The guide rod on the bracket 3-4a and the guide hole provided on the connecting block 3-6a matched with the guide rod, wherein the guide rod vertically passes through the guide hole. By setting the vertical guide mechanism 3-7, the vertical movement of the clamping mechanism can be guided, so as to ensure its movement accuracy, so as to accurately transfer the half-folded mask to the edge-sealing station.

参见图19-图23,所述成型板1-2a下方设置有定位框1-5a,所述定位框1-5a位于所述送条推板的正上方,用于对送料平台上的口罩本体进行导向和限位。在夹紧驱动机构1a-3a带动送料平台竖向运动与成型板1-2a配合时,所述定位框1-5a可以对送料平台中的口罩本体进行导向和限位,使得口罩本体在所述定位框1-5a中做竖向运动,而该定位框1-5a的内腔则对口罩本体进行限位,使得所述口罩本体不发生偏移,即该口罩本体的中心位置位于所述避让槽处,这样当对折驱动机构2-2a带动对折板2-1a向上运动时,该对折板2-1a的上端与口罩的平分线接触并带动口罩本体穿过避让槽后进入成型板1-2a中,实现口罩本体的精准对折。19-23, a positioning frame 1-5a is provided below the forming plate 1-2a, and the positioning frame 1-5a is located directly above the strip feeding push plate, and is used for the mask body on the feeding platform. Guide and limit. When the clamping drive mechanism 1a-3a drives the vertical movement of the feeding platform to cooperate with the forming plate 1-2a, the positioning frame 1-5a can guide and limit the mask body in the feeding platform, so that the mask body is in the Do vertical movement in the positioning frame 1-5a, and the inner cavity of the positioning frame 1-5a then limits the mask body, so that the mask body does not shift, that is, the center position of the mask body is located in the avoidance At the groove, when the half-folding drive mechanism 2-2a drives the half-folding plate 2-1a to move upwards, the upper end of the half-folding plate 2-1a contacts the bisector of the mouth mask and drives the mouth mask body to enter the forming plate 1-2a after passing through the avoidance groove , to achieve accurate folding of the mask body.

参见图1-图23,所述封边模块A为多组,沿着口罩基体的输送方向排列。由于口罩本体在到达封边模块A处时已经和口罩基体分离,因此可以设置多组封边模块A,从而调节生产节拍,充分发挥设备的产能,提高生产效率。Referring to Fig. 1-Fig. 23, the edge sealing modules A are in multiple groups, arranged along the conveying direction of the mask base. Since the mask body has been separated from the mask base when it reaches the edge banding module A, multiple sets of edge banding modules A can be set up to adjust the production rhythm, give full play to the production capacity of the equipment, and improve production efficiency.

参见图19-图23,所述封边模块A的工作原理是:19-23, the working principle of the edge sealing module A is:

当焊接好耳线的口罩本体输送至料平台后,口罩本体上的对折部位与所述避让槽相对齐,所述紧驱动机构驱动接料平台1-1a向上运动,从而将口罩本体夹紧在接料平台1-1a与成型板1-2a之间;随后对折机构2a中的对折驱动机构2-2a带动对折板2-1a向上运动,对折板2-1a穿过避让槽,将口罩本体向上推动,使得口罩本体形成对折状态;接着,转移机构3a中的夹持机构将对折后的口罩本体夹持,在夹持驱动机构的驱动下将折叠后的口罩本体转移至封边工位处;封边机构4a中的封边驱动机构带动封板动模将口罩本体压紧在超声波焊头4-2a上,从而对口罩本体的边缘进行热风,形成立式折叠口罩。When the mask body with the welded ear wire is transported to the material platform, the folded part on the mask body is aligned with the avoidance groove, and the tight drive mechanism drives the material receiving platform 1-1a to move upward, thereby clamping the mask body on the Between the material receiving platform 1-1a and the forming plate 1-2a; then the half-folding drive mechanism 2-2a in the half-folding mechanism 2a drives the half-folding plate 2-1a to move upward, and the half-folding plate 2-1a passes through the avoidance groove, and the mask body is upward Push to make the mask body form a folded state; then, the clamping mechanism in the transfer mechanism 3a clamps the folded mask body, and transfers the folded mask body to the edge banding station under the drive of the clamping drive mechanism; The edge sealing drive mechanism in the edge sealing mechanism 4a drives the sealing plate movable mold to press the mask body on the ultrasonic welding head 4-2a, thereby hot air is applied to the edge of the mask body to form a vertical folding mask.

参见图1-图23,本实用新型的立式折叠口罩全自动口罩生产设备的工作原理是:Referring to Figure 1-Figure 23, the working principle of the vertical folding mask automatic mask production equipment of the present utility model is:

多个布料料卷安装在料安装轴上,在卷料导向机构的引导下,多种布料输送至滚花模块E中进行滚花复合,在滚花模块E之前,通过鼻梁线置入模块F将鼻梁线置入到布料中,随后续的滚花模块E被封装于口罩基体内;口罩基体以间隙式的方式进行运动,每次运动的距离是相邻两个口罩本体之间的距离;滚花模块E中的滚花轴上设置有凸起,这些凸起与超声波焊头配合在口罩基体上滚压出超声波焊接线,使得多层布料被固定在一起,其中部分超声波焊接线形成口罩本体的轮廓,该轮廓对应于立式折叠口罩成型后的开口边缘;口罩本体在滚花之后,保持平展的状态输送至切边模块D中,切边模块D用于在口罩基体中切出口罩本体,切边模块D在口罩基体上的裁切轮廓分成两部分,一部分是沿着上述构成成型后立式折叠口罩的开口边缘的超声波焊接线外侧的切边,另一部分是与后续的封边轮廓对应的切边;切出的口罩本体为展开状态,由于切边模块D和滚花模块E相邻设置,因此容易保证切边形成的裁切轮廓与滚花形成的边缘的相对位置精度;切边后的口罩本体嵌入在口罩基体上,口罩基体对口罩本体起到定位作用,两者仍然作为一个整体向前输送至后续的工位,从而保证口罩本体输送至后续工位的时候依然能够保证位置精度,从而便于后续的定位和加工;当口罩本体到达耳线焊接模块F处后,由耳线焊接模块F将耳带焊接到口罩本体上;随后输送至封边模块A,在封边模块A处,对与口罩基体已经分离的口罩本体进行对折,并对设定的裁切轮廓边缘进行封边,从而形成立式折叠口罩。口罩本体在输送至耳线焊接工位以及封边工位之前,利用打孔模块B在口罩基体宽度方向的两侧打出定位孔,定位孔与裁切出的每个口罩本体一一对应;当口罩本体输送至耳线焊接工位以及封边工位上时,在进行耳线焊接和封边之前,通过定位驱动机构驱动定位杆伸入到定位孔中,从而可以纠正口罩基体以及位于口罩基体内的对应口罩本体的位置偏差,从而保证口罩基体以及嵌入在口罩基体内的口罩本体能够实现准确无误的定位传送,从而从根本上解决现有技术中口罩基体输送定位精度差的问题。Multiple cloth material rolls are installed on the material installation shaft. Under the guidance of the coil guide mechanism, a variety of cloth materials are conveyed to the knurling module E for knurling and compounding. Before the knurling module E, it is placed in the module F through the nose bridge The nose bridge line is placed in the cloth, and the subsequent knurling module E is encapsulated in the mask base; the mask base moves in a gap-type manner, and the distance of each movement is the distance between two adjacent mask bodies; The knurling shaft in the knurling module E is provided with protrusions, and these protrusions cooperate with the ultrasonic welding head to roll out the ultrasonic welding line on the mask base body, so that the multi-layer cloth is fixed together, and some of the ultrasonic welding lines form the mask. The outline of the body, which corresponds to the edge of the opening after the vertical folding mask is formed; after the mask body is knurled, it is transported to the trimming module D in a flat state, and the trimming module D is used to cut out the mask in the mask base The main body, the trimming profile of the trimming module D on the mask base body is divided into two parts, one part is the trimming along the outside of the ultrasonic welding line that constitutes the opening edge of the vertical folding mask after molding, and the other part is with the subsequent edge sealing. The trimming corresponding to the contour; the mask body that is cut out is in the unfolded state, and since the trimming module D and the knurling module E are arranged adjacently, it is easy to ensure the relative position accuracy of the trimming contour formed by the trimming and the edge formed by the knurling; The mask body after trimming is embedded on the mask base, and the mask base plays a role in positioning the mask body, and the two are still transported forward to the subsequent station as a whole, so as to ensure that the mask body can still be transported to the subsequent station. Ensure the positional accuracy, so as to facilitate subsequent positioning and processing; when the mask body reaches the ear wire welding module F, the ear wire welding module F welds the ear straps to the mask body; At module A, the mask body that has been separated from the mask base body is folded in half, and the edge of the set cutting contour is sealed to form a vertical folded mask. Before the mask body is transported to the ear wire welding station and the edge banding station, the punching module B is used to punch positioning holes on both sides of the mask base in the width direction, and the positioning holes correspond to each mask body cut out one by one; When the mask body is transported to the ear wire welding station and the edge sealing station, before the ear wire welding and edge sealing, the positioning rod is driven into the positioning hole by the positioning driving mechanism, so that the mask base body and the mask base can be corrected. The positional deviation of the corresponding mask body in the body ensures that the mask base body and the mask body embedded in the mask base body can achieve accurate positioning and transmission, thereby fundamentally solving the problem of poor positioning accuracy of the mask base body in the prior art.

采用上述优选方案的目的在于,通过定位杆与定位孔的配合,使得口罩基体可以在各个加工工位上进行精确的定位,具体地,通过打孔模块B在口罩基体的两侧打出定位孔,定位孔与裁切出的每个口罩本体一一对应,当口罩本体输送至耳线焊接工位、封边工位等后续加工工位时,通过定位驱动机构驱动定位杆伸入到定位孔中,从而可以纠正口罩基体以及位于口罩基体内的对应口罩本体的位置偏差,从而保证口罩基体以及嵌入在口罩基体内的口罩本体能够实现准确无误的定位传送,从而从根本上解决现有技术中口罩基体输送定位精度差的问题。The purpose of adopting the above-mentioned preferred solution is that, through the cooperation of the positioning rod and the positioning hole, the mask base body can be accurately positioned at each processing station. The positioning holes correspond one-to-one with each mask body cut out. When the mask body is transported to the subsequent processing stations such as the ear wire welding station and the edge banding station, the positioning rod is driven by the positioning driving mechanism to extend into the positioning hole. , so that the positional deviation of the mask base and the corresponding mask body located in the mask base can be corrected, so as to ensure that the mask base and the mask body embedded in the mask base can achieve accurate positioning and transmission, thereby fundamentally solving the mask in the prior art. The problem of poor positioning accuracy of substrate transport.

参见图1-图23,本实用新型的立式折叠口罩全自动口罩生产工艺,其特征在于,包括以下步骤:Referring to Fig. 1-Fig. 23, the vertical folding mask automatic mask production process of the present invention is characterized in that, comprising the following steps:

(1)多个布料料卷安装在料安装轴上,在卷料导向机构的引导下,多种布料输送至滚花模块E中进行滚花复合,在滚花模块E之前,通过鼻梁线置入模块F将鼻梁线置入到布料中,随后续的滚花模块E被封装于口罩基体内;(1) Multiple cloth material rolls are installed on the material installation shaft. Under the guidance of the coil guide mechanism, a variety of cloth materials are conveyed to the knurling module E for knurling and compounding. Insert the module F to insert the bridge of the nose into the cloth, and then the subsequent knurling module E is encapsulated in the mask base;

(2)滚花模块E中的滚花轴上设置有凸起,这些凸起与超声波焊头配合在口罩基体上滚压出超声波焊接线,使得多层布料被固定在一起,且形成口罩本体的轮廓;(2) The knurling shaft in the knurling module E is provided with protrusions, and these protrusions cooperate with the ultrasonic welding head to roll out the ultrasonic welding line on the mask base body, so that the multi-layer cloth is fixed together, and the mask body is formed Outline;

(3)口罩本体在滚花之后,保持平展的状态输送至切边模块D中,切边模块D用于在口罩基体中切出口罩本体,切出的口罩本体为展开状态,该口罩本体的部分外轮廓与滚花模块E滚出的构成成型后立式折叠口罩的开口边缘的超声波焊接线相匹配;切边后的口罩本体嵌入在口罩基体上,口罩基体对口罩本体起到定位作用,两者作为一个整体向前输送至后续的工位;(3) After the mask body is knurled, it is transported to the trimming module D in a flat state. The trimming module D is used to cut out the mask body in the mask base body, and the cut mask body is in an unfolded state. Part of the outer contour is matched with the ultrasonic welding line formed by the knurling module E to form the opening edge of the vertical folded mask; the mask body after trimming is embedded on the mask base, and the mask base plays a role in positioning the mask body. The two are transported forward as a whole to the subsequent station;

(4)当口罩本体到达耳线焊接模块F处后,通过定位驱动机构驱动定位杆伸入到定位孔中,纠正口罩基体以及位于口罩基体内的对应口罩本体的位置偏差,随后由耳线焊接模块F将耳带焊接到口罩本体上;(4) When the mask body reaches the ear wire welding module F, the positioning rod is driven into the positioning hole by the positioning drive mechanism to correct the positional deviation of the mask base body and the corresponding mask body located in the mask base body, and then welded by the ear wire Module F welds the ear straps to the mask body;

(5)随后输送至封边模块A,通过定位驱动机构驱动定位杆伸入到定位孔中,纠正口罩基体以及位于口罩基体内的对应口罩本体的位置偏差,随后对与口罩基体已经分离的口罩本体进行对折,并对设定的轮廓边缘进行封边,从而形成立式折叠口罩。(5) It is then transported to the edge sealing module A, and the positioning rod is driven into the positioning hole by the positioning driving mechanism, and the positional deviation of the mask base and the corresponding mask body located in the mask base is corrected, and then the mask that has been separated from the mask base is adjusted. The body is folded in half, and the edge of the set contour is sealed to form a vertical folding mask.

实施例2Example 2

参见图24,本实施例与实施例1的不同之处在于:Referring to Figure 24, the difference between this embodiment and Embodiment 1 is:

所述定位模块C包括支架4c、设置在支架4c上的第一定位轮1c、第二定位轮3c以及用于驱动第一定位轮1c和第二定位轮3c转动的定位驱动机构,其中,所述第一定位轮1c设置在口罩基体的输送平面的上方,所述第二定位轮4c设置在口罩基体的输送平面的下方,该第二定位轮3c上设置有与所述口罩基体上的定位孔配合的定位凸点3-1c,所述定位凸点3-1c为多个,多个定位凸点3-1c沿着所述第二定位轮3c的圆周方向在该第二定位轮3c的外圆周面上均匀排列,所述第一定位轮1c上设置有用于避让所述定位凸点的定位槽1-1c,所述定位槽1-1c沿着所述第一定位轮1c的圆周方向延伸。The positioning module C includes a bracket 4c, a first positioning wheel 1c, a second positioning wheel 3c arranged on the bracket 4c, and a positioning driving mechanism for driving the first positioning wheel 1c and the second positioning wheel 3c to rotate, wherein all the The first positioning wheel 1c is arranged above the conveying plane of the mask base body, the second positioning wheel 4c is arranged below the conveying plane of the mask base body, and the second positioning wheel 3c is provided with the positioning on the mask base body. There are a plurality of positioning bumps 3-1c matched with holes, and the plurality of positioning bumps 3-1c are located at the circumference of the second positioning wheel 3c along the circumferential direction of the second positioning wheel 3c. Evenly arranged on the outer circumferential surface, the first positioning wheel 1c is provided with positioning grooves 1-1c for avoiding the positioning bumps, and the positioning grooves 1-1c are along the circumferential direction of the first positioning wheel 1c extend.

通过定位驱动机构带动第一定位轮1c和第二定位轮3c转动,使得第二定位轮3c在转动的同时该第二定位轮3c上的定位凸点3-1c进入到口罩基体的定位孔中,从而对口罩基体的位置进行矫正。同时,通过第一定位轮1c和第二定位轮3c配合,也可以实现将口罩基体向前输送。而相对于实施例1中通过定位杆竖向运动来实现对口罩基体的位置进行矫正的方式而言,本实施例的定位模块C所采用的定位方式的定位速度更快,且定位精度更高,并且在定位的同时也有利于将口罩基体向前输送;The first positioning wheel 1c and the second positioning wheel 3c are driven to rotate by the positioning driving mechanism, so that the positioning bumps 3-1c on the second positioning wheel 3c enter into the positioning holes of the mask base while the second positioning wheel 3c is rotating. , so as to correct the position of the mask base. At the same time, through the cooperation of the first positioning wheel 1c and the second positioning wheel 3c, the mask base body can also be transported forward. Compared with the method of correcting the position of the mask base body by the vertical movement of the positioning rod in Embodiment 1, the positioning method adopted by the positioning module C of this embodiment has a faster positioning speed and higher positioning accuracy. , and at the same time of positioning, it is also beneficial to transport the mask base forward;

另外,所述定位模块C中的第一定位轮1c和第二定位轮2c为两组,且分别设置在所述口罩基体的两侧,其中,两组第一定位轮1c之间通过连接杆2c连接;两组第二定位轮3c之间通过连接杆5c连接;所述定位驱动机构为定位电机,所述定位电机通过同步带传动机构或齿轮传动机构分别与连接杆2c或/和连接杆5c连接。In addition, the first positioning wheel 1c and the second positioning wheel 2c in the positioning module C are divided into two groups, and are respectively arranged on both sides of the mask base, wherein the two groups of the first positioning wheels 1c are connected by connecting rods. 2c is connected; the two groups of second positioning wheels 3c are connected by connecting rod 5c; the positioning driving mechanism is a positioning motor, and the positioning motor is respectively connected with the connecting rod 2c or/and the connecting rod through a synchronous belt transmission mechanism or a gear transmission mechanism. 5c connection.

在本实施例中,所述定位模块C为多组,多组定位模块C沿着口罩基体的输送方向依次设置在各个功能模块(例如其中一组设置在耳线焊接模块H和封边模块A)之间,通过设置多组定位模块C,可以实现对口罩基体的各个位置进行矫正,从而更进一步地保证口罩基体的输送精度,使得口罩基体上的口罩本体可以精确到达各个加工工位,例如耳线焊接工位、封边工位等等,从而保证口罩的质量。In this embodiment, the positioning modules C are multiple groups, and multiple groups of positioning modules C are sequentially arranged in each functional module along the conveying direction of the mask base (for example, one group is arranged at the ear wire welding module H and the edge sealing module A). ), by setting up multiple sets of positioning modules C, it is possible to correct the various positions of the mask base, thereby further ensuring the conveying accuracy of the mask base, so that the mask body on the mask base can accurately reach each processing station, such as Ear wire welding station, edge banding station, etc., to ensure the quality of the mask.

其余结构参照实施例1实施。The rest of the structure is implemented with reference to Embodiment 1.

实施例3Example 3

本实施例与实施例1不同之处在于,所述打孔模块B位于所切边模块D和所述滚花模块E之间;所述定位模块C设置在切边工位、耳线焊接工位和封边工位处。The difference between this embodiment and Embodiment 1 is that the punching module B is located between the trimming module D and the knurling module E; position and edge banding station.

其余结构可以参照实施例2实施。The rest of the structure can be implemented with reference to Embodiment 2.

上述为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述内容的限制,其他的任何未背离本实用新型的精神实质与原理下所做的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above are the preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited by the above-mentioned contents, and any other changes, modifications, substitutions, and combinations made without departing from the spirit and principle of the present utility model , simplification, all should be equivalent replacement methods, and are all included in the protection scope of the present invention.

Claims (9)

1.一种立式折叠口罩全自动口罩生产设备,其特征在于,包括依次设置的上料模块、鼻梁线置入模块、滚花模块、切边模块、耳线焊接模块、封边模块以及废料牵引模块,在上述模块之间设置有若干用于牵引布料向前输送的布料牵引模块;其中,所述上料模块用于将多层布料输送至后续工位,包括若干个卷料安装轴以及卷料导向机构;所述滚花模块包括滚花轴以及驱动滚花轴转动的滚花驱动机构;所述切边模块相邻设置在滚花模块的下游工位,该切边模块包括切边轴以及驱动切边轴转动的切边驱动机构,由多层布料复合而成的口罩基体经滚花模块滚花后,以平展状态进入切边模块,由切边模块的切边轴裁切出来的口罩本体嵌入在口罩基体中随口罩基体向前输送;所述耳线焊接模块用于将耳线焊接到裁切出来的口罩本体上,所述封边模块用于将口罩本体进行对折并封边;1. a vertical folding mask automatic mask production equipment, is characterized in that, comprises the feeding module, the nose bridge line inserting module, the knurling module, the trimming module, the ear wire welding module, the edge sealing module and the waste material that are arranged successively A traction module, between the above-mentioned modules, a plurality of cloth traction modules for pulling the cloth to be transported forward are arranged; wherein, the feeding module is used to transport the multi-layer cloth to the subsequent station, including a number of coil material installation shafts and A coil guide mechanism; the knurling module includes a knurling shaft and a knurling driving mechanism for driving the rotation of the knurling shaft; the edge trimming module is adjacently arranged at a downstream station of the knurling module, and the edge trimming module includes a trimming module The shaft and the trimming drive mechanism that drives the trimming shaft to rotate, the mask base made of multiple layers of fabrics is knurled by the knurling module, and then enters the trimming module in a flat state, and is cut out by the trimming shaft of the trimming module. The mask body is embedded in the mask base and transported forward with the mask base; the ear wire welding module is used to weld the ear wire to the cut mask body, and the edge sealing module is used to fold and seal the mask body in half. side; 还包括用于在口罩基体的两侧打出定位孔的打孔模块以及用于对口罩基体进行定位的定位模块,其中,沿着口罩基体的输送方向,所述打孔模块设置于耳线焊接工位后方的工位上,或者设置在切边工位后方的工位上;所述定位模块设置于耳线焊接工位和封边工位上;或者设置于切边工位、耳线焊接工位和封边工位上;所述打孔模块在口罩基体中与每个口罩本体对应的位置均打有定位孔,所述定位模块通过与所述定位孔配合以实现对口罩基体的位置姿态进行纠正。It also includes a punching module for punching positioning holes on both sides of the mask base and a positioning module for positioning the mask base. The positioning module is arranged at the station behind the edge trimming station; the positioning module is arranged at the ear wire welding station and the edge banding station; or at the edge trimming station, the ear wire welding station Position and edge banding station; the punching module is punched with positioning holes in the mask base body corresponding to the positions of each mask body, and the positioning module cooperates with the positioning holes to realize the position and attitude of the mask base body make corrections. 2.根据权利要求1所述的立式折叠口罩全自动口罩生产设备,其特征在于,沿着口罩基体的传送方向,所述滚花模块滚压出的构成成型后立式折叠口罩的开口边缘的超声波焊接线位于前侧,所述切边模块切除的裁切轮廓中,与后续封边位置对应的裁切轮廓位于后侧。2. The automatic mask production equipment for vertical folding masks according to claim 1, characterized in that, along the conveying direction of the mask base, the opening edge of the vertical folding mask after forming formed by the rolling of the knurling module The ultrasonic welding line is located on the front side, and among the cutting contours cut by the edge trimming module, the cutting contour corresponding to the subsequent edge sealing position is located on the rear side. 3.根据权利要求1所述的立式折叠口罩全自动口罩生产设备,其特征在于,所述定位模块包括支架、设置在支架上的第一定位轮、第二定位轮以及用于驱动第一定位轮和第二定位轮转动的定位驱动机构,其中,所述第一定位轮设置在口罩基体的输送平面的上方,所述第二定位轮设置在口罩基体的输送平面的下方,该第二定位轮上设置有与所述口罩基体上的定位孔配合的定位凸点,所述定位凸点为多个,多个定位凸点沿着所述第二定位轮的圆周方向在该第二定位轮的外圆周面上均匀排列,所述第一定位轮上设置有用于避让所述定位凸点的定位槽,所述定位槽沿着所述第一定位轮的圆周方向延伸。3. The vertical folding mask automatic mask production equipment according to claim 1, wherein the positioning module comprises a bracket, a first positioning wheel, a second positioning wheel arranged on the bracket, and a first positioning wheel for driving the first positioning wheel. The positioning drive mechanism in which the positioning wheel and the second positioning wheel rotate, wherein, the first positioning wheel is arranged above the conveying plane of the mask base body, and the second positioning wheel is arranged below the conveying plane of the mask base body, and the second positioning wheel is arranged below the conveying plane of the mask base body. The positioning wheel is provided with positioning bumps that cooperate with the positioning holes on the base of the mask, the positioning bumps are multiple, and the positioning bumps are positioned along the circumferential direction of the second positioning wheel at the second positioning wheel The outer circumferential surface of the wheels is evenly arranged, the first positioning wheel is provided with positioning grooves for avoiding the positioning convex points, and the positioning grooves extend along the circumferential direction of the first positioning wheel. 4.根据权利要求1-3任一项所述的立式折叠口罩全自动口罩生产设备,其特征在于,所述耳线焊接模块包括用于输送耳线的耳线输送装置、用于将耳线输送装置中的耳线夹持并输送到耳线焊接工位的耳线夹持输送装置以及用于将耳线焊接工位处的耳线焊接到口罩本体上的耳线焊接装置,其中,所述耳线夹持输送装置包括夹持模块、用于驱动所述夹持模块做竖向运动的竖向驱动机构以及用于驱动所述夹持模块做旋转运动的旋转驱动机构,其中,所述夹持模块为两组,且沿着所述口罩本体的输送方向依次排列;每组夹持模块包括至少两组夹持机构以及用于驱动所述夹持机构夹紧和张开的夹持驱动机构;所述旋转驱动机构用于驱动两组夹持模块做相向转动,驱动每组夹持模块中的夹持机构从耳线夹取工位转动至耳线焊接工位,且当第一个夹持机构到达耳线焊接工位时,下一个夹持机构位于耳线夹取工位处;所述耳线输送机构用于将待焊接的耳线输送至耳线夹取工位处。4. The vertical folding mask automatic mask production equipment according to any one of claims 1-3, wherein the ear wire welding module comprises an ear wire conveying device for The ear wire in the wire conveying device is clamped and conveyed to the ear wire clamping and conveying device of the ear wire welding station and the ear wire welding device for welding the ear wire at the ear wire welding station to the mask body, wherein, The ear wire clamping and conveying device includes a clamping module, a vertical driving mechanism for driving the clamping module to perform vertical movement, and a rotary driving mechanism for driving the clamping module to perform a rotational movement, wherein the The clamping modules are divided into two groups, and are arranged in sequence along the conveying direction of the mask body; each group of clamping modules includes at least two groups of clamping mechanisms and clamping mechanisms for driving the clamping mechanisms to be clamped and opened. a driving mechanism; the rotary driving mechanism is used to drive the two groups of clamping modules to rotate in opposite directions, and to drive the clamping mechanism in each group of clamping modules to rotate from the ear wire clamping station to the ear wire welding station, and when the first When one clamping mechanism reaches the ear wire welding station, the next clamping mechanism is located at the ear wire clamping station; the ear wire conveying mechanism is used to transport the ear wire to be welded to the ear wire clamping station. 5.根据权利要求4所述的立式折叠口罩全自动口罩生产设备,其特征在于,所述耳线焊接模块为两组,相对设置在同一个耳线焊接工位的两侧。5 . The automatic mask production equipment for vertical folding masks according to claim 4 , wherein the ear wire welding modules are divided into two groups, which are relatively arranged on both sides of the same ear wire welding station. 6 . 6.根据权利要求1-3任一项所述的立式折叠口罩全自动口罩生产设备,其特征在于,所述封边模块包括用于将口罩本体夹紧的夹紧机构、用于将口罩本体对折的对折机构以及用于将对折后的口罩本体转移至封边工位的转移机构以及用于对口罩本地进行封边的封边机构,其中,所述夹紧机构包括接料平台、设置在接料平台上方的夹料板、驱动接料平台向上运动以将口罩本体夹紧的夹紧驱动机构,所述接料平台以及夹料板上在与口罩本体的对折位置对应处设有上下贯通的避让槽;所述对折机构包括对折板以及驱动对折板上下移动的对折驱动机构,所述对折板设置于所述避让槽的正下方;所述转移机构设置于夹紧机构的上方,包括用于夹紧对折后的口罩本体的夹持机构以及驱动夹持机构移动至封边工位的夹持驱动机构;所述封边机构包括封边动模、与封边动模相对设置的超声波焊头以及驱动封边动模运动的封边驱动机构。6. The vertical folding mask automatic mask production equipment according to any one of claims 1-3, wherein the edge sealing module comprises a clamping mechanism for clamping the mask body, a A half-folding mechanism for folding the body in half, a transfer mechanism for transferring the folded mask body to an edge-sealing station, and an edge-sealing mechanism for locally sealing the mask, wherein the clamping mechanism includes a material receiving platform, a setting The clamping plate above the material receiving platform, and the clamping drive mechanism that drives the material receiving platform to move upward to clamp the mask body, the material receiving platform and the clamping plate are provided with upper and lower positions corresponding to the folded positions of the mask body. a pass-through avoidance groove; the half-folding mechanism includes a half-folding plate and a half-folding driving mechanism that drives the half-folding plate to move up and down, the half-folding plate is arranged just below the avoidance groove; the transfer mechanism is arranged above the clamping mechanism, including A clamping mechanism for clamping the mask body folded in half and a clamping driving mechanism for driving the clamping mechanism to move to an edge-sealing station; the edge-sealing mechanism includes an edge-sealing movable mold and an ultrasonic wave arranged opposite to the edge-sealing movable mold The welding head and the edge banding drive mechanism that drives the movement of the edge banding movable die. 7.根据权利要求6所述的立式折叠口罩全自动口罩生产设备,其特征在于,所述夹料板的上方设置有成型板,该成型板上设有成型槽,所述对折板推动口罩本体从成型槽中穿过。7. The vertical folding mask full-automatic mask production equipment according to claim 6, wherein a forming plate is provided above the clamping plate, and a forming groove is provided on the forming plate, and the folding plate pushes the mask The body passes through the forming groove. 8.根据权利要求7所述的立式折叠口罩全自动口罩生产设备,其特征在于,所述成型板设有用于引导对折后的口罩本体上下移动的引导机构,该引导机构由相对设置的两个挡板构成,该引导机构一端连接所述成型板的成型槽,另一端延伸至封边工位处。8. The automatic mask production equipment for vertical folding masks according to claim 7, wherein the forming plate is provided with a guiding mechanism for guiding the up-and-down movement of the mask body folded in half, and the guiding mechanism is composed of two oppositely arranged masks. One end of the guide mechanism is connected to the forming groove of the forming plate, and the other end extends to the edge banding station. 9.根据权利要求8所述的立式折叠口罩全自动口罩生产设备,其特征在于,所述封边模块为多组,沿着口罩基体的输送方向排列。9 . The automatic mask production equipment for vertical folding masks according to claim 8 , wherein the edge sealing modules are in multiple groups and are arranged along the conveying direction of the mask base. 10 .
CN202021470342.7U 2020-07-23 2020-07-23 A fully automatic production equipment for vertical folding masks Active CN212590483U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111657604A (en) * 2020-07-23 2020-09-15 广东省智能制造研究所 Full-automatic production equipment and process for vertical folding mask

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111657604A (en) * 2020-07-23 2020-09-15 广东省智能制造研究所 Full-automatic production equipment and process for vertical folding mask
CN111657604B (en) * 2020-07-23 2024-05-17 广东省智能制造研究所 Full-automatic production equipment and process for vertical folding mask

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