CN212552674U - Steel ring rounding equipment - Google Patents
Steel ring rounding equipment Download PDFInfo
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- CN212552674U CN212552674U CN202021077624.0U CN202021077624U CN212552674U CN 212552674 U CN212552674 U CN 212552674U CN 202021077624 U CN202021077624 U CN 202021077624U CN 212552674 U CN212552674 U CN 212552674U
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Abstract
The invention relates to the technical field of steel ring processing, in particular to steel ring rounding equipment which comprises a material transfer mechanism, a base, and a slag planing machine, a roller press, an end cutting machine and a rounding machine which are sequentially arranged on the base, wherein the material transfer mechanism is arranged on the base; the material transfer mechanism is used for sequentially transferring the steel rings from the slag planing machine to the roller press, the end cutting machine and the re-rounding machine for sequential treatment. The invention shortens the layout space and accelerates the production efficiency; the product clamping and positioning are accurate, and the production quality stability is good: point-to-point feeding, a displacement sensor controls the turning angle, a servo motor controls the feeding stroke, and the helical gear and rack are used for transmission, so that the fluctuation of the product quality stability caused by manual feeding is avoided; the unmanned aerial vehicle crossing device is safe in work, does not use manpower, avoids mechanical damage to personnel due to the possibly increased labor intensity; the cost and the manpower are saved, the equipment is combined with the equipment, the integrated control is realized, and the single hydraulic station and the equipment button station control the whole unit to operate.
Description
Technical Field
The invention relates to the technical field of steel ring processing, in particular to steel ring rounding equipment.
Background
The rim is commonly called as a rim, the part matched with the tire is called as the rim, and the part playing the role of fixing and supporting is called as a spoke. Which together with the tire constitute an automobile hub. The automobile steel ring is divided into a section steel ring and a plate steel ring according to different raw materials. The steel ring is made of hot-rolled steel, and the steel ring is made of plate and band steel. The manufacturing process is also different, and the section steel ring is as follows: blanking, rolling, pressing, double cutting, flattening, butt welding, scraping, rounding, polishing, expanding, shrinking, punching a valve hole and lathing an inner hole. The steel ring of the plate is as follows: blanking, typewriting, rolling, flattening, butt welding, slag planing, rolling, end cutting, rounding, flaring, one-pass rolling, two-pass rolling, three-pass rolling, finishing and air valve hole punching.
In the whole automobile steel ring processing process, the rolled workpiece needs to be subjected to a flattening process at the opening in advance, so that the steel ring notch can be conveniently welded. After welding, in order to facilitate the flaring process of the steel ring, the steel ring pressing plane subjected to welding line treatment needs to be subjected to re-rounding, so that the flat edge is eliminated, and necessary conditions are provided for the subsequent expanding process.
That is, for the sheet steel ring, the processes of slag planing, rolling, end cutting, rounding and the like are generally required to be performed in sequence, and a special machine or a manual machine is adopted to perform loading and unloading of the machine tool among the processes so as to realize switching between the processing procedures, for example, after the slag planing procedure, the steel ring needs to be manually conveyed to the rolling procedure. Therefore, on one hand, the equipment occupies a large area, has a complex structure and is inconvenient to maintain and is not beneficial to the production of an automatic assembly line; on the other hand, the flexibility of the product is not enough, so that the product is difficult to adapt to increasingly accelerated changes and is not beneficial to the adjustment of the product structure; meanwhile, labor intensity is increased by using manpower, industrial accidents are easy to occur, efficiency is low, stability of product quality by using manual feeding and discharging is not enough, and requirements of mass production cannot be met.
Disclosure of Invention
The invention aims to provide steel ring rounding equipment to solve the technical problems in the prior art.
In order to solve the technical problem, the steel ring rounding equipment provided by the invention comprises a material transfer mechanism, a base, and a slag planer, a roller press, an end cutting machine and a rounding machine which are sequentially arranged on the base; the slag planing machine is used for planing welding slag at the welding seam of the steel ring; the roller press is used for rolling the welding seam of the steel ring; the end cutting machine is used for cutting off redundant welding materials at two ends of a welding seam; the compound circular machine is used for a steel ring after compound circular welding seam treatment; the material transfer mechanism is used for sequentially transferring the steel rings from the slag planer to the roller press, the end cutting machine and the re-rounding machine for sequential treatment.
Furthermore, a feeding mechanism is arranged at one end of the base; and the feeding mechanism is used for conveying the welded steel ring to the slag planing machine.
Further, the feeding mechanism comprises a feeding clamping piece, a feeding fixing piece, a front and back driving mechanism and a rotary driving mechanism; the clamping piece is rotatably connected with the feeding fixing piece; the rotary driving mechanism is connected with the clamping piece and is used for driving the clamping piece to rotate in a vertical plane; the front and back driving mechanism is used for driving the feeding fixing piece to move front and back.
Furthermore, a material shifting mechanism is arranged at one end of the base; the material transfer mechanism is used for transferring the steel ring processed by the rounding machine to the material poking mechanism; the material poking mechanism is used for poking the steel ring to the next procedure.
Furthermore, the material poking mechanism comprises a material poking fixing frame, a material poking driving part and a material poking rod, wherein the material poking driving part and the material poking rod are arranged on the material poking fixing frame; the material poking rod is rotationally connected with the material poking fixing frame; the material stirring driving part is connected with the material stirring rod and used for driving the material stirring rod to rotate in the vertical surface so as to stir the steel ring to the next procedure.
Further, the material shifting driving part is a material shifting cylinder; the material poking rod comprises a horizontal rod and a vertical rod; the upper end of the vertical rod is fixed with the horizontal rod; the material stirring cylinder is connected with the horizontal rod and used for driving the horizontal rod and the vertical rod to rotate in a vertical plane.
Further, the material transferring mechanism comprises a supporting seat, a transferring part and a transferring driving part; the transfer part is connected to the supporting seat in a sliding mode and used for transferring the steel ring to the next process; the transfer driving part is connected with the transfer part and used for driving the transfer part to slide on the supporting seat in a reciprocating manner.
The supporting seat is connected with the base through a connecting piece, and the supporting seat is connected with the base through a connecting piece.
Further, the transfer part comprises a sliding part and a clamping hand fixed on the sliding part; the sliding piece is connected to the supporting seat in a sliding mode; the clamping hand is used for clamping and fixing the steel ring.
Further, the clamping hand comprises a fixing plate, a pushing part and two clamping plates which are arranged on the fixing plate at intervals; the fixed plate is fixed on the sliding part; the pushing portion is connected to one of the jaws for pushing the jaw toward or away from the other jaw.
Further, the number of the clamping hands is four; the four clamping hands are arranged in one-to-one correspondence with the slag planing machine, the roller presses, the end cutting machine and the re-rounding machine.
Further, the invention also comprises a control system; the control system is respectively connected with the material transfer mechanism, the feeding mechanism, the slag planer, the roller press, the end cutting machine, the re-rounding machine and the material stirring mechanism and is used for controlling the mechanism to operate in a linkage manner.
Further, the device also comprises a displacement sensor connected with the control system; the displacement sensor is used for sensing the displacement of the up-and-down movement of one end of the supporting seat so as to control the turnover angle of the supporting seat by a control system.
Further, the rounding machine comprises a machine body, an upper die and a lower die; the lower die is provided with a plurality of through holes, and a plurality of elastic pieces protruding out of the upper surface of the lower die are arranged in the through holes.
Further, the elastic pieces are multiple; the elastic pieces are arranged in two rows at intervals in parallel, and the two rows of elastic pieces are respectively positioned at the left end and the right end of the lower die.
By adopting the technical scheme, the invention has the following beneficial effects:
the steel ring rounding device integrates slag planing, rolling, end cutting and rounding into a unit by an integrated means, the unit is fixed by sharing one base, and a rotary feeding mechanism is used for feeding and a turnover mechanism is used for feeding and discharging (clamping and releasing of a clamping cylinder), so that point-to-point material transfer between the devices is realized, and the full automation of the production process is completed. In addition, for the cooperation material transport mechanism business turn over material, change original compound circular knitting machine lower mould structure, use rectangle spring and bullet ejector pin cooperation to prevent the swing of automobile steel ring. This steel ring is recovered circle equipment under automatic material transports condition has very high efficiency and product quality stability, can satisfy the production of different kind products, to the user, can carry out the adjustment of product structure very fast and enlarge the productivity to can greatly reduced industry workman's intensity of labour.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description in the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a front view of a steel ring rounding device provided in an embodiment of the present invention;
FIG. 2 is a top view of the steel ring rounding apparatus shown in FIG. 1;
fig. 3 is a schematic structural diagram of a material pushing mechanism provided in the embodiment of the present invention;
FIG. 4 is a front view of a rounder according to an embodiment of the present disclosure;
FIG. 5 is a cross-sectional view taken along plane A-A of the rounder shown in FIG. 4;
FIG. 6 is a perspective view of the rounder shown in FIG. 4;
FIG. 7 is another perspective view of the rounder shown in FIG. 4;
FIG. 8 is a schematic structural diagram of a gripper according to an embodiment of the present invention;
FIG. 9 is another schematic view of the gripper shown in FIG. 8;
FIG. 10 is a front view of a material transfer mechanism provided in accordance with an embodiment of the present invention;
fig. 11 is a left side view of the material transfer mechanism shown in fig. 10.
Reference numerals:
1-a feeding mechanism; 2-slag planing machine; 3-a roller press;
4-end cutting machine; 5-rounding machine; 6-a material shifting mechanism;
7-a base; 8-a material transfer mechanism; 9-a turnover mechanism;
51-an upper die; 52-lower die; 53-fuselage;
54-an elastic member; 61-a material-poking fixing frame; 62-a kick-off drive part;
63-a kick-off lever; 64-horizontal bar; 65-vertical rod;
81-a support seat; 82-a gripper; 83-transport drive;
84-a slide; 85-a pushing part; 86-clamping plate;
87-fixed plate.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The present invention will be further explained with reference to specific embodiments.
As shown in fig. 1 and fig. 2, the steel ring rounding device provided by this embodiment includes a material transfer mechanism 8, a base 7, and a slag planer 2, a roller press 3, an end cutter 4, and a rounding machine 5 sequentially disposed on the base 7; the slag planing machine 2 is used for planing welding slag at the welding seam of the steel ring; the roller press 3 is used for rolling the welding seam of the steel ring; the end cutting machine 4 is used for cutting off redundant welding materials at two ends of a welding seam; the rounding machine 5 is used for rounding the steel ring after the welding seam treatment; the material transfer mechanism 8 is used for sequentially transferring the steel rings from the slag planing machine 2 to the roller press 3, the end cutting machine 4 and the rounding machine 5 for sequential treatment. A feeding mechanism 1 is arranged at one end of the base 7; the feeding mechanism 1 is used for conveying the welded steel ring to the slag planing machine 2. One end of the base 7 is provided with a material poking mechanism 6; the material transfer mechanism 8 is used for transferring the steel ring processed by the rounding machine 5 to the material shifting mechanism 6; the material poking mechanism 6 is used for poking the steel ring to the next process.
According to the steel ring rounding device provided by the embodiment, the feeding mechanism 1 conveys welded steel rings to the slag planer 2, and the slag planer 2 carries out planing on welding slag at the welding seams of the steel rings; after the slag planer 2 finishes processing the steel ring, the material transfer mechanism 8 transfers the steel ring from the slag planer 2 to the roller press 3, and the roller press 3 rolls the welding seam of the steel ring; after the roller press 3 finishes processing the steel ring, the material transfer mechanism 8 transfers the steel ring from the roller press 3 to the end cutting machine 4, and the end cutting machine 4 cuts off redundant welding materials at two ends of a steel ring welding seam; after the end cutting machine 4 finishes processing the steel ring, the material transfer mechanism 8 transfers the steel ring from the end cutting machine 4 to the rounding machine 5, and the rounding machine 5 rounds the steel ring after the welding seam processing; after the steel ring is processed by the re-rounding machine 5, the material transfer mechanism 8 transfers the steel ring processed by the re-rounding machine 5 to the material shifting mechanism 6; the material poking mechanism 6 is used for poking the steel ring to the next process.
The steel ring rounding equipment provided by the embodiment shortens the layout space and accelerates the production efficiency; the operation is safe, manual work is not used, and unmanned aerial vehicles are crossed. The mechanical damage of personnel caused by the possibly increased labor intensity is avoided; the cost and the manpower are saved, the equipment is combined with the equipment, the integrated control is realized, and the single hydraulic station and the equipment button station control the whole unit to operate.
The front and back of the present invention refer to the direction of the drawing sheet of fig. 1 toward the viewer and the direction of the drawing sheet away from the viewer.
The structure of the feeding mechanism 1 can be various, and preferably, the feeding mechanism 1 comprises a feeding clamping piece, a feeding fixing piece, a front and back driving mechanism and a rotary driving mechanism; the feeding clamping piece is rotationally connected with the feeding fixing piece; the rotary driving mechanism is connected with the feeding clamping piece and is used for driving the feeding clamping piece to rotate in the vertical plane; the front and back driving mechanism is used for driving the feeding fixing piece to move front and back. When using, the pay-off clamping piece presss from both sides the steel ring and tightly welds, actuating mechanism drive pay-off mounting forward motion around the welding back, rotary driving mechanism drive clamping piece is at vertical face internal rotation, thereby it is rotatory to slag planer 2 from the welding department to carry the pay-off clamping piece, at this moment, actuating mechanism drives pay-off mounting rearward motion again around, make the steel ring on the pay-off clamping piece be close to and finally place on slag planer 2 to slag planer 2, slag planer 2 handles the steel ring, the pay-off clamping piece loosens the steel ring and forward the rotation to the welding department with next welded steel ring turn on to slag planer 2, cycle work according to this, thereby realize that feeding mechanism 1 carries out autoloading, moreover, the steam generator is simple in structure, small occupied area, high efficiency. Front and back actuating mechanism drive pay-off chucking spare seesaw for pay-off chucking spare is located the place ahead of planer sediment machine 2 when rotatory 2 departments of planer sediment machine, can not blockked rotatoryly by planer sediment machine 2, and rotatory 2 orientation motions to planer sediment machine again behind 2 departments of planer sediment machine make the cooperation closely smooth and easy between each part of pay-off process.
Wherein, the feeding clamping piece has the function of clamping and loosening, and the steel ring is clamped from the welding position and loosened after being conveyed to the slag planer 2. The feed clamp may be of the same or similar construction as the gripper 82 described below. I.e., two clamping plates 86 and a pushing portion 85, the pushing portion 85 driving one of the clamping plates 86 to move toward or away from the other clamping block, thereby achieving clamping or unclamping. Preferably, the feeding clamping member includes a rotating arm and two clamping plates 86, one end of the rotating arm is rotatably connected with the feeding fixing member, the other end of the rotating arm is connected with the two clamping plates 86, and the pushing portion 85 drives one of the clamping plates 86 to move.
The structure of the rotary driving mechanism can be various, for example, the rotary driving mechanism can comprise a motor and a gear, the gear is connected with an output shaft of the motor, one end of the feeding clamping piece is coaxially fixed with the gear, the motor drives the gear to rotate, and the gear drives the feeding clamping piece to rotate, so that the feeding clamping piece can rotate and feed in the vertical surface. Of course, a rotary table can be arranged, the rotary table and the gear are coaxially fixed, the feeding clamping piece is fixed with the rotary table, and the rotary motion of the feeding clamping piece can be realized.
The front and rear driving mechanisms can be in various structural forms, for example, the front and rear driving mechanisms comprise a motor, a gear and a rack, the gear is connected with an output shaft of the motor, the rack is meshed with the gear, and the feeding fixing piece is fixed with the rack. The motor drives the gear to rotate, the gear drives the rack to move back and forth, and the rack drives the feeding fixing part to move back and forth, so that the feeding clamping part moves back and forth.
As shown in fig. 3, the material setting mechanism 6 may have various structural forms, and preferably, the material setting mechanism 6 includes a material setting fixing frame 61, a material setting driving part 62 disposed on the material setting fixing frame 61, and a material setting rod 63; the material shifting rod 63 is rotationally connected with the material shifting fixing frame 61; the material stirring driving part 62 is connected with the material stirring rod 63 and is used for driving the material stirring rod 63 to rotate in the vertical plane so as to stir the steel ring to the next procedure. After the steel ring is delivered to the material stirring mechanism 6, the material stirring driving part 62 drives the material stirring rod 63 to rotate in the vertical plane, specifically, the material stirring driving part 62 drives the material stirring rod 63 to rotate towards the direction far away from the rounding machine 5, and the material stirring rod stirs the steel ring to the next procedure.
As shown in fig. 3, the material-stirring driving part 62 is preferably a material-stirring cylinder; the material stirring rod 63 comprises a horizontal rod 64 and a vertical rod 65; the upper end of the vertical rod 65 is fixed with the horizontal rod 64; the material poking cylinder is connected with the horizontal rod 64 and is used for driving the horizontal rod 64 and the vertical rod 65 to rotate in the vertical plane. After the steel ring is delivered to the material stirring mechanism 6, the material stirring cylinder pushes the horizontal rod 64 to rotate and also pushes the vertical rod 65 to rotate, and the vertical rod 65 stirs the steel ring. Preferably, the material poking cylinder is vertically arranged, and a piston rod of the material poking cylinder is located below and connected with the horizontal rod 64.
As shown in fig. 1, the structural form of the material transfer mechanism 8 may be various, and preferably, the material transfer mechanism 8 includes a supporting seat 81, a transfer portion and a transfer driving portion 83; the transfer part is connected to the supporting seat 81 in a sliding manner and is used for transferring the steel ring to the next process; the transfer driving portion 83 is connected to the transfer portion for driving the transfer portion to slide on the supporting base 81 in a reciprocating manner. After the steel ring is processed in one of the steps, the transfer driving part 83 drives the transfer part to slide on the supporting seat 81 to the next process, so that the steel ring is transferred to the next process. For example, after the steel ring is processed by the slag planer 2, the transfer driving part 83 drives the transfer part to slide on the supporting seat 81 toward the roller press 3, so as to transfer the steel ring to the roller press 3. Wherein, the transfer driving part 83 can be a motor, a gear and a rack structure, the motor drives the gear to rotate, the gear drives the rack to move, and the rack drives the transfer part to slide on the supporting seat 81. Preferably, the transfer driving part 83 is in the form of a motor, a helical gear and a helical rack, and the principle is the same.
As shown in fig. 1, preferably, the transfer portion includes a slider 84 and a gripper 82 fixed to the slider 84; the sliding part 84 is connected on the supporting seat 81 in a sliding way; the clamping hand 82 is used for clamping and fixing the steel ring. As shown in fig. 8 and 9, the clamping hand 82 includes a fixing plate 87, a pushing part 85 and two clamping plates 86 arranged on the fixing plate 87 at intervals; the fixed plate 87 is fixed to the slider 84; the pushing portion 85 is connected to one of the jaws 86 for pushing the jaw 86 toward or away from the other jaw 86. In use, when the underwire is processed in one of the steps, the pushing portion 85 pushes one of the clamping plates 86 to move toward the other clamping plate 86, so as to clamp and fix the underwire at the clamping hand 82, and the transferring driving portion 83 drives the sliding member 84 to slide on the supporting seat 81 toward the next process, so as to transfer the clamping hand 82 and the underwire to the next process, at which time the pushing portion 85 can push the one clamping plate 86 to move away from the other clamping plate 86, so as to release the clamping hand 82 from the underwire. Wherein the pushing part 85 is in the form of a cylinder or a rack and pinion.
As shown in fig. 1, fig. 10 and fig. 11, on the basis of the above embodiment, further, the steel ring rounding apparatus provided in this embodiment further includes a turnover mechanism 9, where the turnover mechanism 9 is connected to one end of the supporting seat 81 close to the base 7, and is used for driving the supporting seat 81 to turn over in a direction away from the base. After the steel ring is processed in one step, the clamping hand 82 clamps the steel ring, the turnover mechanism 9 drives the supporting seat 81 and enables the supporting seat 81 to turn over towards the front, the sliding piece 84 slides on the supporting seat 81 and sends the clamping hand 82 and the steel ring to the next process, the turnover mechanism 9 drives the supporting seat 81 and enables the supporting seat 81 to return to the vertical position, at the moment, the steel ring is just located on the machine of the next process, and the clamping hand 82 is loosened. Tilting mechanism 9 realizes that supporting seat 81 overturns forward for next process machine can not be touch to tong 82 and steel ring when removing, and tong 82 and steel ring resume supporting seat 81 again after being located next process machine dead ahead, and the steel ring just in time is placed on this process machine this moment, and machining efficiency is high. The structure of the turnover mechanism 9 may be various, for example, as shown in fig. 11, the turnover mechanism 9 may be an oil cylinder. One end of the oil cylinder is connected with one side of the supporting seat 81 close to the base, and when the oil rod of the oil cylinder extends out, the oil rod pushes the supporting seat 81 to turn towards the front side. When the oil rod of the oil cylinder is retracted, the supporting seat 81 is reset to the vertical state. Further, the supporting seat 81 can be rotatably connected above the fixed seat, and the oil cylinder pushes the supporting seat 81 to turn over on the fixed seat.
As shown in fig. 1, on the basis of the above embodiment, there are four grippers 82; the four clamping hands 82 are arranged corresponding to the slag planing machine 2, the roller press 3, the end cutting machine 4 and the rounding machine 5 one by one. The sliding part 84 simultaneously drives the four clamping hands 82 to slide towards the next procedure, so that the four procedures can be simultaneously carried out, namely, the steel ring processed by the slag planer 2 is transferred to the roller press 3, meanwhile, the steel ring processed by the roller press 3 is transferred to the end cutting machine 4, meanwhile, the steel ring processed by the end cutting machine 4 is transferred to the re-rounding machine 5, and meanwhile, the steel ring processed by the re-rounding machine 5 is transferred to the material stirring mechanism 6. Therefore, the four processes can simultaneously treat the steel rings at the positions of the four processes, and the efficiency is greatly improved.
On the basis of the above embodiment, further, the steel ring rounding device provided by the embodiment further comprises a control system; the control system is respectively connected with the material transfer mechanism 8, the feeding mechanism 1, the slag planing machine 2, the roller press 3, the end cutting machine 4, the re-rounding machine 5 and the material stirring mechanism 6 and is used for controlling the mechanism to operate in a linkage mode. The control system controls the feeding mechanism 1 to convey the welded steel rings to the slag planing machine 2, and simultaneously controls the material transfer mechanism 8 to transfer the steel rings in the four processes to the next process respectively.
On the basis of the above embodiment, further, the steel ring rounding device provided by the embodiment further comprises a displacement sensor connected with the control system; the displacement sensor is used for sensing the displacement of one end of the supporting seat 81 moving up and down so as to control the turnover angle of the supporting seat 81 by the control system. That is, can predetermine control system, displacement sensor will sense the displacement data transmission that supporting seat 81 one end reciprocated to control system, and after reaching the displacement of predetermineeing, control system control tilting mechanism 9 stops rising supporting seat 81 to realize controlling the rotation angle of supporting seat 81.
As shown in fig. 4 to 7, on the basis of the above embodiment, further, the rounder 5 includes a body 53, an upper die 51 and a lower die 52; the lower mold 52 is provided with a plurality of through holes, and a plurality of elastic members 54 protruding from the upper surface of the lower mold 52 are provided in the through holes. The steel ring is positioned on the lower die 52, the elastic piece 54 is pressed downwards, the upper die 51 moves downwards and extrudes the lower die 52 to realize steel ring rounding. The elastic piece 54 can realize elastic support of the steel ring, the support height of the lower die 52 can be adjusted, and the steel ring is prevented from swinging on the lower die 52, so that the rounding machine 5 is suitable for steel rings with different thicknesses. Preferably, the elastic member 54 is plural; the plurality of elastic members 54 are arranged in two parallel rows at intervals, and the two rows of elastic members 54 are respectively located at the left and right ends of the lower mold 52. The plurality of elastic members 54 of each row are arranged in sequence from front to back. Preferably, the elastic member 54 is a rectangular spring and a spring pin, and the rectangular spring is located below the spring pin to elastically support the spring pin.
In conclusion, the steel ring rounding equipment provided by the invention has the working process that the welded steel ring is clamped by the feeding clamping piece of the feeding mechanism 1, the feeding clamping piece is driven by the rotary driving mechanism to rotate towards the slag planer 2, and the feeding fixing piece is driven by the front and rear driving mechanisms to move forwards. At the moment, no steel ring is arranged at the position of the slag planing machine 2, a steel ring is arranged at the positions of the roller press 3, the end cutting machine 4, the re-rounding machine 5 and the material shifting mechanism 6 respectively, when the feeding clamping piece rotates to the position of the slag planing machine 2 and the welded steel ring is placed on the slag planing machine 2, the roller press 3, the end cutting machine 4 and the re-rounding machine 5 start to process the steel ring at the position of the steel ring at the same time, and the material shifting mechanism 6 shifts the steel ring at the position of the steel ring to the next process. After the four processes are completed, the transfer driving part 83 drives the sliding part 84 and the four grippers 82 thereon to move toward the previous process, the four clamping hands 82 are respectively and correspondingly moved to the four working procedures, steel rings at the four working procedures are respectively positioned between two clamping plates 86 of the four clamping hands 82, the pushing part 85 pushes the clamping plates 86 to move, so that the clamping hands 82 clamp the steel rings on the clamping plates, the turnover mechanism 9 drives one end of the supporting seat 81 to ascend, so that the supporting seat 81 and the steel ring thereon are simultaneously turned forward, the transferring driving part 83 drives the sliding part 84 to slide in the direction of the next process, the four clamping hands 82 simultaneously convey the steel ring thereon to the next process, the turning mechanism 9 drives the supporting seat 81 to fall back to the vertical position, meanwhile, the steel rings on the four clamping hands 82 are respectively placed at the corresponding machines, the pushing parts 85 push the clamping plates 86 to loosen the clamping hands 82, and different processes respectively process or stir the steel rings at the positions of the clamping hands to the next process.
The steel ring rounding equipment provided by the invention has the following advantages:
through integrating the means, will dig sediment, roll extrusion, end cut and compound circle and integrate into a unit, fix through base 7 of sharing, use rotatory feeding mechanism 1 material loading, tilting mechanism 9 to go up unloading (tong cylinder presss from both sides tight and loosens), realize that point-to-point material is transported between the equipment, accomplish production process's full automation. In addition, for the material of cooperation material transport mechanism 8 business turn over material, change original compound circular knitting machine 5 lower mould 52 structure, use rectangle spring and bullet ejector pin cooperation to prevent the swing of automobile steel ring. This steel ring is recovered circle equipment under automatic material transports condition has very high efficiency and product quality stability, can satisfy the production of different kind products, to the user, can carry out the adjustment of product structure very fast and enlarge the productivity to can greatly reduced industry workman's intensity of labour.
Meanwhile, the layout space is shortened, and the production efficiency is accelerated; the product clamping and positioning are accurate, and the production quality stability is good: point-to-point feeding, a displacement sensor controls the turning angle, a servo motor controls the feeding stroke, and the helical gear and rack are used for transmission, so that the fluctuation of the product quality stability caused by manual feeding is avoided; the unmanned aerial vehicle crossing device is safe in work, does not use manpower, avoids mechanical damage to personnel due to the possibly increased labor intensity; the cost and the manpower are saved, the equipment is combined with the equipment, the integrated control is realized, and the single hydraulic station and the equipment button station control the whole unit to operate.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. A steel ring rounding device is characterized by comprising a material transfer mechanism, a base, and a slag planer, a roller press, an end cutting machine and a rounding machine which are sequentially arranged on the base;
the slag planing machine is used for planing welding slag at the welding seam of the steel ring; the roller press is used for rolling the welding seam of the steel ring; the end cutting machine is used for cutting off redundant welding materials at two ends of a welding seam; the compound circular machine is used for a steel ring after compound circular welding seam treatment;
the material transfer mechanism is used for sequentially transferring the steel rings from the slag planer to the roller press, the end cutting machine and the re-rounding machine for sequential treatment.
2. The steel ring rounding device according to claim 1, wherein a feeding mechanism is disposed at one end of the base; and the feeding mechanism is used for conveying the welded steel ring to the slag planing machine.
3. The steel ring rounding device according to claim 2, wherein the feeding mechanism comprises a feeding clamping member, a feeding fixing member, a front and rear driving mechanism and a rotary driving mechanism; the clamping piece is rotatably connected with the feeding fixing piece; the rotary driving mechanism is connected with the clamping piece and is used for driving the clamping piece to rotate in a vertical plane; the front and back driving mechanism is used for driving the feeding fixing piece to move front and back.
4. The steel ring rounding device according to claim 2, wherein a kick-off mechanism is disposed at one end of the base; the material transfer mechanism is used for transferring the steel ring processed by the rounding machine to the material poking mechanism; the material poking mechanism is used for poking the steel ring to the next procedure.
5. The steel ring rounding device according to claim 4, wherein the material ejecting mechanism comprises a material ejecting fixing frame, a material ejecting driving part and a material ejecting rod, wherein the material ejecting driving part and the material ejecting rod are arranged on the material ejecting fixing frame;
the material poking rod is rotationally connected with the material poking fixing frame; the material stirring driving part is connected with the material stirring rod and used for driving the material stirring rod to rotate in the vertical surface so as to stir the steel ring to the next procedure.
6. The steel ring rounding device according to claim 5, wherein the material-poking driving portion is a material-poking cylinder; the material poking rod comprises a horizontal rod and a vertical rod; the upper end of the vertical rod is fixed with the horizontal rod; the material stirring cylinder is connected with the horizontal rod and used for driving the horizontal rod and the vertical rod to rotate in a vertical plane.
7. The steel ring rounding device according to claim 1, wherein the material transfer mechanism comprises a support base, a transfer portion and a transfer driving portion;
the transfer part is connected to the supporting seat in a sliding mode and used for transferring the steel ring to the next process; the transfer driving part is connected with the transfer part and used for driving the transfer part to slide on the supporting seat in a reciprocating manner.
8. The steel ring rounding device according to claim 7, further comprising a turnover mechanism, wherein the turnover mechanism is connected to an end of the supporting seat close to the base, and is used for driving the supporting seat to turn over in a direction away from the base.
9. The steel ring rounding device according to claim 7, wherein the transfer portion comprises a sliding member and a clamping hand fixed to the sliding member;
the sliding piece is connected to the supporting seat in a sliding mode; the clamping hand is used for clamping and fixing the steel ring.
10. The steel ring rounding device according to claim 9, wherein the clamping hand comprises a fixing plate, a pushing portion and two clamping plates arranged on the fixing plate at intervals;
the fixed plate is fixed on the sliding part; the pushing portion is connected to one of the jaws for pushing the jaw toward or away from the other jaw.
Priority Applications (1)
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CN202021077624.0U CN212552674U (en) | 2020-06-11 | 2020-06-11 | Steel ring rounding equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202021077624.0U CN212552674U (en) | 2020-06-11 | 2020-06-11 | Steel ring rounding equipment |
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CN212552674U true CN212552674U (en) | 2021-02-19 |
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CN202021077624.0U Active CN212552674U (en) | 2020-06-11 | 2020-06-11 | Steel ring rounding equipment |
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