CN212550257U - Multi-module movement structure suitable for tracking dispenser - Google Patents
Multi-module movement structure suitable for tracking dispenser Download PDFInfo
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- CN212550257U CN212550257U CN202020404276.7U CN202020404276U CN212550257U CN 212550257 U CN212550257 U CN 212550257U CN 202020404276 U CN202020404276 U CN 202020404276U CN 212550257 U CN212550257 U CN 212550257U
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- 230000033001 locomotion Effects 0.000 title claims abstract description 20
- 238000004140 cleaning Methods 0.000 claims abstract description 41
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 239000003292 glue Substances 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 7
- 238000002347 injection Methods 0.000 claims abstract 2
- 239000007924 injection Substances 0.000 claims abstract 2
- 239000007788 liquid Substances 0.000 claims description 38
- 238000000034 method Methods 0.000 claims description 8
- 239000002699 waste material Substances 0.000 claims description 7
- 238000004804 winding Methods 0.000 claims description 4
- 230000002146 bilateral effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 7
- 239000004744 fabric Substances 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 238000004026 adhesive bonding Methods 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 239000013072 incoming material Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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Abstract
The utility model discloses a multi-module motion structure suitable for a tracking dispenser, which comprises an X-axis module, a Y-axis module, a manipulator, a valve cleaning component and a belt speed measuring component; the manipulator includes: the screw rod, the guide rod and the output shaft; the output shaft is provided with a rubber valve needle head; the mechanical screw rod is driven by a Z-axis motor, a screw rod sleeve is sleeved on the screw rod, and a sliding block where the screw rod sleeve is located is simultaneously sleeved on the guide rod in a floating manner; the output shaft is assembled on the sliding block through a bearing, and the output shaft is matched with the rotating disc in the same axial direction through a spline; the glue valve cleaning assembly comprises: one or more of a coil material wiping mechanism, a hairbrush cleaning mechanism and an air knife cleaning mechanism are combined; the roll material wiping mechanism comprises a motor-driven roll disc; the air knife cleaning mechanism comprises an air injection pipe forming a positive pressure air knife; the brush cleaning mechanism comprises a rotary brush driven by a motor; the belt subassembly that tests the speed includes: rotary encoder and gyro wheel, rotary encoder passes through the gyro wheel contact pay-off belt.
Description
Technical Field
The invention relates to the technical fields of intelligent manufacturing, equipment automation, fluid control and the like, in particular to automatic tracking dispensing equipment based on a production line.
Background
In a conventional product dispensing process, if most products are to be dispensed, the following processes are basically required: carrying and feeding, carrying/mechanical positioning, visual positioning, gluing operation, carrying and discharging and the like; in the process, value is really generated, only the process of 'gluing operation' is adopted, and the rest processes are auxiliary processes and are unnecessary.
Currently, there are three general methods of dispensing in the industry, but each of them has its own disadvantages. For example:
1. and (3) manual dispensing: the labor cost is increased, the precision is poor, the proficiency of operators is completely depended on, and the yield is low;
2. desktop formula point gum machine: the requirement on the precision of the jig is high, and personnel are unstable;
3. a full automatic machine: high cost, requirements on the front and rear processes of the production line and poor flexibility.
Meanwhile, in the traditional dispensing operation, the jig/carrier is indispensable, so that if another product needs to be replaced for production, the production can be resumed only by stopping the machine, manually replacing the carrier, debugging the track and the like, the step is time-consuming and labor-consuming, and the production scene of small-batch, multi-batch and multi-type products cannot be met.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the purpose is: the utility model provides a be applicable to and follow many modules motion structure on point gum machine, solved traditional point gum operation and need the carrier, the flexibility is poor, must the technological pain point of static point gum.
The technical scheme of the utility model is that: the utility model provides a many modules motion suitable for on tracking point gum machine, includes four-axis motion platform, manipulator, gluey valve syringe needle, the clean subassembly of gluey valve etc. that sets up in the welding frame.
Wherein, the welding frame is formed by the butt joint of section bars, and its main part is the workstation, and above-mentioned structure all sets up on the workstation, and panel beating or panel enclose into the section bar safety guard around the workstation.
The conveying belt line is a linear feeding structure and mainly comprises a feeding belt, a power source and a transmission part, wherein the power source and the transmission part drive the feeding belt. The conveying belt line is butted to the production line by adopting a detachable assembly, and can be butted to various production lines according to the requirement. Meanwhile, in order to feed back the position and the running speed of the workpiece in time, a rotary encoder is arranged on the production line and used for sensing the running speed and the running position of the supplied materials. The rotary encoder and the idler wheel are combined, the idler wheel is installed by being tightly attached to a motion assembly line through a spring mechanism, and the speed change is monitored through encoder signal feedback.
The four-axis motion platform that the multimode group assembled formed provides equipment mechanism operation, and it includes: x-axis module, Y-axis module and SCARA manipulator.
Specifically, the X-axis module and the Y-axis module are standard linear modules. The X-axis module is arranged on the workbench, the feeding direction of the X-axis module is the same as that of the conveying belt line, and the X-axis module is driven by a motor in the X-axis direction.
The Y-axis module can be assembled on the single-side X-axis module in a cantilever type structure, the Y-axis module is positioned above the conveying belt line, and the Y-axis module is driven by single motor power.
The Y-axis module can also be assembled on the X-axis modules at two sides in a gantry type structure, the Y-axis module is positioned above the conveying belt line, and the Y-axis module is driven by adopting single motor/double motor power.
And a SCARA mechanical arm is assembled on the Y-axis module and can provide Z-axis movement and Z-axis rotary motion.
Specifically, the SCARA robot includes disposed within its housing: lead screw, guide arm, output shaft. Two ends of the screw rod are mounted on the shell through bearing pieces, and the screw rod is driven by a Z-axis motor to rotate along a Z axis. The guide rod is fixed on one side of the screw rod, and a screw rod sleeve is matched on the screw rod. The screw rod sleeve is fixed on a sliding block, and the sliding block is sleeved on the guide rod in a floating mode through the guide sleeve. When the screw rod sleeve rotates along with the screw rod to generate a Z-axis displacement mode, the guide rod can provide stable guide. The upper end of the output shaft is assembled on the sliding block through a bearing, the output shaft is matched with an axial turntable through a spline, the turntable is assembled on the shell through a bearing piece, and the turntable is driven by a W-axis motor for rotation and generates Z-axis rotation.
The lower extreme of output shaft is equipped with the gluey valve syringe needle, and it can carry on and adapt to the gluey valve of multiple different grade type, atomizing valve, piezoelectric valve, pneumatic valve etc to can the different glue of adaptation.
Still set up the clean subassembly of glue valve on the workstation and be used for clearing up the glue valve syringe needle, the clean subassembly of glue valve includes: one or more of a coil material wiping mechanism, a brush cleaning mechanism and an air knife cleaning mechanism.
The coil stock wiping mechanism comprises a dust-free cloth coil, and the rubber valve needle head is wiped through rolling of the dust-free cloth coil.
Specifically, the clean mechanism of winding is including installing on the curb plate: a take-up reel, a rotary disc, a base and an auxiliary roller; the take-up reel and the rotary reel are arranged on the side plate through respective rotating shafts; the take-up reel is driven by a motor; auxiliary rollers are uniformly arranged on the upper side and the lower side of the rotary disk; one side of the rotary disk is provided with a base inserted with a rubber valve needle head; a liquid inlet for injecting cleaning liquid is arranged on the side plate; the liquid inlet is corresponding to the base. The dustless yardage roll is installed on the take-up reel, and the take-up passes through rotary disk and auxiliary roller etc. and wears to establish the route that forms the unidirectional, is stained with dustless cloth through spun washing liquid in the inlet port, and the motor drives dustless cloth and cleans the rubber valve syringe needle of inserting on the base after rotating the take-up reel.
The brush cleaning mechanism comprises a rotary brush, and the surface of the needle head of the rubber valve is cleaned through the brush which continuously rotates.
Specifically, the brush cleaning mechanism comprises the rotary brush and a container; the container has an open top; the rotary brush is positioned in the container and rotates along the horizontal axial direction; the rotating brush is connected to the motor through a coupler; the container is provided with: a liquid inlet for injecting cleaning liquid and a liquid outlet for collecting waste liquid. The rubber valve needle head is suspended above the rotary brush under the action of the manipulator, the manipulator descends to enable the rubber valve needle head to fall on the selective rotating brush, meanwhile, cleaning liquid is injected into the liquid inlet to the rotary brush, and the rotary brush is rotated by the motor to clean the rubber valve needle head. Simultaneously, the liquid outlet can be followed to the waste liquid after the clearance and flow, and the structure is collected to the liquid outlet can external waste liquid.
The air knife cleaning mechanism comprises air ports in multiple directions, and air knives are formed by positive pressure gas with different pressures and used for cleaning the rubber valve. The air knife cleaning mechanism includes: the bracket is used for placing the rubber valve needle; an air lance providing a positive pressure air flow is arranged on the support.
The utility model has the advantages that: the gluing equipment is realized in a non-stop mode, complex feeding and discharging actions are omitted, the mechanism of the whole equipment is simple and reliable, more importantly, redundant actions are omitted, only the core dispensing actions are reserved, operation events are saved, the capacity is greatly increased, the core idea of lean production is also conformed, and the production efficiency is greatly improved.
Drawings
The invention will be further described with reference to the following drawings and examples:
FIG. 1 is a block diagram of a multiple module kinematic structure;
FIG. 2 is an internal structural view of a SCARA robot;
FIG. 3 is a block diagram of the web cleaning mechanism;
FIG. 4 is a structural view of a brush cleaning mechanism;
wherein: 1. a SCARA robot; 2. a glue valve cleaning assembly; 3. an X-axis module; 4. a Y-axis module; 5. a glue valve needle; 6. a screw rod; 7. a guide bar; 8. an output shaft; 9. a W-axis motor; 10. a turntable; 11. a take-up reel; 12. a rotary disk; 13. a base; 14. an auxiliary roller; 15. a side plate; 16. rotating the brush; 17. a container.
Detailed Description
The utility model discloses a preferred embodiment:
the multi-module movement structure comprises: an X-axis module 3, a Y-axis module 4 and a SCARA manipulator 1.
As shown in fig. 3, the X-axis module 3 and the Y-axis module 4 are standard linear modules. The X-axis module 3 is arranged on the workbench, the feeding direction of the X-axis module 3 is the same as that of the conveying belt line 1, and the X-axis module 3 is driven by a motor in the X-axis direction.
The Y-axis module 4 is assembled on the X-axis module 3 in a cantilever structure, and the Y-axis module 4 is located above the conveyor belt line 1. Meanwhile, the Y-axis module 4 is driven by a motor in the Y-axis direction, and the Y-axis module 4 is driven by single motor power.
A SCARA robot 1 is mounted on the Y-axis module 4, and the SCARA robot 1 can provide movement in the Z-axis direction and a swing motion in the Z-axis direction.
As shown in fig. 4, the SCARA robot 2 includes, arranged in its housing: a screw rod 6, a guide rod 7 and an output shaft 8. Two ends of the screw rod 6 are mounted on the shell through bearing pieces, and the screw rod 6 is driven by a Z-axis motor to rotate along the Z axis. The guide rod 7 is fixed on one side of the screw rod 6, and a screw rod sleeve is matched on the screw rod 6. The screw rod sleeve is fixed on a sliding block, and the sliding block is simultaneously sleeved on the guide rod 7 in a floating manner through the guide sleeve. When the screw rod sleeve rotates along with the screw rod, a Z-axis displacement mode is generated, and stable guiding can be provided by the guide rod 7. The upper end of the output shaft 8 is assembled on the sliding block through a bearing, the output shaft 8 is matched with a rotary table 25 in the same axial direction through splines, the rotary table 25 is assembled on the shell through a bearing piece, and the rotary table 10 is driven by a W-axis motor 9 for providing rotation and generates rotation in the Z-axis direction.
The lower extreme of output shaft is equipped with gluey valve syringe needle 5, and it can carry on and adapt to the gluey valve of multiple different grade type, atomizing valve, piezoelectric valve, pneumatic valve etc to can adapt different glue.
A rotary encoder: the device is used for sensing the running speed and the running position of the incoming material. Through combination rotary encoder + gyro wheel, the gyro wheel adopts spring mechanism to hug closely the motion assembly line installation to encoder signal feedback monitors speed variation.
The winding cleaning mechanism comprises a side plate: a take-up reel 11, a rotary disk 12, a base 13 and an auxiliary roller 14. The take-up reel 11 and the turn-around reel 12 are mounted on the side plate 15 through respective rotation shafts, and the take-up reel 11 is driven by a motor. The upper and lower sides of the rotary disk 12 are provided with auxiliary rollers 14, one side of the rotary disk 12 is a base for inserting the rubber valve needle 5, a side plate 15 is provided with a liquid inlet for injecting cleaning liquid, and the liquid inlet corresponds to the base. Dustless yardage roll is installed on take-up reel 11, and the take-up passes through rotary disk 12 and auxiliary roller 14 etc. and wears to establish the route that forms the unidirectional, and the dustless cloth is stained with through spun washing liquid in the inlet port, and the washing liquid flow control of inlet is accomplished by solenoid valve and flow valve, and the motor rotates behind the take-up reel and drives dustless cloth and clean the rubber valve syringe needle of inserting on the base.
The brush cleaning mechanism comprises the rotary brush 16 and a container 17; the container 17 has an open top; the rotating brush 16 is located in the container 17 and revolves in a horizontal axial direction; the rotating brush 16 is connected to the motor through a coupling; the container 17 is provided with: a liquid inlet for injecting cleaning liquid and a liquid outlet for collecting waste liquid. The rubber valve needle head 5 is suspended above the rotary brush under the action of the manipulator, the manipulator descends to enable the rubber valve needle head 5 to fall on the selective rotary brush, meanwhile, cleaning liquid is injected into the liquid inlet to the rotary brush 16, the flow of the cleaning liquid in the liquid inlet is controlled by the electromagnetic valve and the flow valve, and the rotary brush 16 is rotated by the motor to clean the rubber valve needle head 5. Simultaneously, the liquid outlet can be followed to the waste liquid after the clearance and flow, and the structure is collected to the liquid outlet can external waste liquid.
The air knife cleaning mechanism comprises air ports in multiple directions, and air knives are formed by positive pressure gas with different pressures and used for cleaning the rubber valve. The air knife cleaning mechanism includes: the bracket is used for placing the rubber valve needle; an air lance providing a positive pressure air flow is arranged on the support.
The above embodiments are merely illustrative of the principles and effects of the present invention, and are not to be construed as limiting the invention. Modifications and variations can be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which may be made by those skilled in the art without departing from the spirit and technical concepts of the present invention be covered by the claims of the present invention.
Claims (6)
1. The utility model provides a many modules motion structure suitable for on tracking point gum machine which characterized in that: the method comprises the following steps: the automatic feeding device comprises an X-axis module, a Y-axis module, a manipulator, a rubber valve cleaning assembly and a belt speed measuring assembly, wherein the X-axis module is the same as the feeding direction of a conveying belt line;
the Y-axis module is matched with the unilateral X-axis module by adopting a cantilever type frame, or is matched with the bilateral X-axis module by adopting a gantry type frame;
the manipulator includes: the screw rod, the guide rod and the output shaft; the output shaft is provided with the rubber valve needle head; the screw rod is driven by a Z-axis motor, a screw rod sleeve is sleeved on the screw rod, and a sliding block where the screw rod sleeve is located is simultaneously sleeved on the guide rod in a floating manner; the output shaft is assembled on the sliding block through a bearing, the output shaft is matched with a rotating disc in the same axial direction through a spline, and the rotating disc is driven by a rotating motor and generates Z-axial rotation;
the glue valve cleaning assembly comprises: one or more of a coil material wiping mechanism, a hairbrush cleaning mechanism and an air knife cleaning mechanism are combined;
the roll material wiping mechanism comprises a motor-driven roll disc; the air knife cleaning mechanism comprises an air injection pipe forming a positive pressure air knife; the brush cleaning mechanism comprises a rotary brush driven by a motor;
the belt speed measuring component comprises: rotary encoder and gyro wheel, rotary encoder passes through the gyro wheel contact pay-off belt.
2. The multi-module motion structure suitable for tracking a dispenser according to claim 1, wherein: the Y-axis module is matched with the X-axis modules on the two sides by adopting a gantry type frame; the Y-axis module is driven by adopting single motor/double motor power.
3. The multi-module motion structure suitable for tracking a dispenser according to claim 1, wherein: the roller is abutted against and tightly attached to the feeding belt through a spring mechanism.
4. The multi-module motion structure suitable for tracking a dispenser according to claim 1, wherein: the brush cleaning mechanism comprises the rotary brush and a container; said container having an open top; the rotary brush is positioned in the container and rotates along the horizontal axial direction; the rotary brush is connected to the motor through a coupler; the container is provided with: a liquid inlet for injecting cleaning liquid and a liquid outlet for collecting waste liquid.
5. The multi-module motion structure suitable for tracking a dispenser according to claim 1, wherein: the cleaning mechanism for the winding tape comprises a side plate, wherein the side plate is provided with: the winding disc, the rotary disc, the base and the auxiliary roller; the take-up reel and the rotary disc are arranged on the side plate through respective rotating shafts; the take-up reel is driven by a motor; the auxiliary rollers are arranged on the upper side and the lower side of the rotary disc; one side of the rotary disc is provided with the base inserted with a rubber valve needle head; a liquid inlet for injecting cleaning liquid is arranged on the side plate; the liquid inlet corresponds to the base in position.
6. The multi-module motion structure suitable for tracking a dispenser according to claim 1, wherein: the air knife cleaning mechanism includes: a bracket for placing the glue valve needle head; the gas lance providing a positive pressure gas flow is arranged on the support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020404276.7U CN212550257U (en) | 2020-03-26 | 2020-03-26 | Multi-module movement structure suitable for tracking dispenser |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020404276.7U CN212550257U (en) | 2020-03-26 | 2020-03-26 | Multi-module movement structure suitable for tracking dispenser |
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| CN212550257U true CN212550257U (en) | 2021-02-19 |
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| CN202020404276.7U Active CN212550257U (en) | 2020-03-26 | 2020-03-26 | Multi-module movement structure suitable for tracking dispenser |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113666105A (en) * | 2021-08-19 | 2021-11-19 | 霍中保 | Online tracking automatic machining device and operation method thereof |
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- 2020-03-26 CN CN202020404276.7U patent/CN212550257U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113666105A (en) * | 2021-08-19 | 2021-11-19 | 霍中保 | Online tracking automatic machining device and operation method thereof |
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Address after: No. 7209, 2nd floor, building B, No. 7, anda Science Park, 198 Jinshan East Road, Suzhou high tech Zone, Jiangsu Province, 215000 Patentee after: Kaifeng Technology (Suzhou) Co.,Ltd. Address before: 215000 7b-7209, anda Science Park, 198 Jinshan East Road, high tech Zone, Suzhou City, Jiangsu Province Patentee before: XINCHEN ZHUORUI (SUZHOU) INTELLIGENT EQUIPMENT Co.,Ltd. |