CN212534454U - Integrated top cover for glass fiber reinforced plastic integrated pump station - Google Patents
Integrated top cover for glass fiber reinforced plastic integrated pump station Download PDFInfo
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- CN212534454U CN212534454U CN202020787693.4U CN202020787693U CN212534454U CN 212534454 U CN212534454 U CN 212534454U CN 202020787693 U CN202020787693 U CN 202020787693U CN 212534454 U CN212534454 U CN 212534454U
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Abstract
The utility model discloses an integral type top cap for glass steel integrated pump station, including the top cap body, the top cap body is from taking the turn-ups, be the lifting hole in the middle of the top cap body, set up ventilation system on the lifting hole, top cap body surface is the antiskid face, realizes anti-skidding function, lifting hole, ventilation system, top cap body, antiskid face and turn-ups integrated into one piece, the top cap includes gel coat protective layer, structural layer, inner liner; the utility model discloses a glass steel integral type top cap, structural design is reasonable, with top cap body and hole for hoist, ventilation system, anti-skidding function integrated into one piece, overall structure performance is excellent. The outer surface of the product is formed by clinging to the mold, and the product is beautiful and firm. Vacuum infusion molding is adopted, the fiber content is high, the product has higher strength and rigidity, and the mechanical property is superior to that of hand lay-up molding.
Description
Technical Field
The utility model relates to an integrated pump station of glass steel is with integral type top cap, concretely relates to vacuum fills integrated into one piece and takes ventilation system and anti-skidding function's top cap certainly.
Background
The glass fiber reinforced plastic integrated pump station is used as a novel water treatment device, and is widely applied to the fields of sponge city construction and sewage treatment through continuous improvement and updating.
The glass fiber reinforced plastic integrated pump station is an integrated device, and comprises a glass fiber reinforced plastic shell and an internal component. The shell mainly comprises a glass fiber reinforced plastic base, a glass fiber reinforced plastic cylinder and a glass fiber reinforced plastic top cover, and has the characteristics of light weight, high strength, good corrosion resistance, firmness, attractive appearance, short construction period, high efficiency, environmental protection, long service life and the like.
The top cover of traditional pump station generally is artifical open hand and pastes the shaping, and secondary assembly after top cover and the ventilation system separately make, and it has the operation condition poor, the artificial influence factor is many, production efficiency is low, product quality defects such as difficult control. As a widely used mold closing and forming method, the vacuum infusion process has the following advantages: the emission of organic substances such as VOC and the like can be effectively reduced, and the requirement on environmental protection is fully met; the air bubbles can be fully eliminated, the void ratio of the product is reduced, the gel content of the product is effectively controlled, and the strength is high; the product is manufactured by clinging to the surface of the mould, the apparent quality is good, the sanitary dead angle is less, and the cleaning is easy; the labor intensity of workers can be greatly reduced, and the working environment is improved; the operation is simple, the product structure performance is excellent, and the quality is stable.
Disclosure of Invention
The utility model discloses a purpose mainly is to the drawback of present hand-pasted forming process, provides a novel integrated top cap for vacuum infusion glass steel integrated pump station, its structural performance is superior, easy operation, product quality are stable, good protection ecological environment.
In order to realize the purpose, the utility model discloses a technical scheme as follows:
integrated pump station of glass steel is with integral type top cap, including the top cap body, the top cap body is from taking the turn-ups, be the hole for hoist in the middle of the top cap body, set up ventilation system on the hole for hoist, top cap body surface is the antiskid face, realizes anti-skidding function, hole for hoist, ventilation system, top cap body, antiskid face and turn-ups integrated into one piece, the top cap includes gel coat protective layer, structural layer, inner liner.
Preferably, the top cover body and the hoisting holes are both made of glass fiber fabric impregnated with resin through a vacuum infusion process.
Preferably, the ventilation system is embodied as a ventilation opening structure.
Preferably, the non-slip surface is realized by a pattern or with solid particles.
Preferably, the top cover body is of a circular structure, and the hoisting holes are of a square structure.
Preferably, the outer protective layer of the gel coat is integrally formed with the top cover, and the ultraviolet absorber is added to the gel coat.
The technical scheme can obtain the following beneficial effects:
the utility model provides an integrated pump station top cap of glass steel, structural design is reasonable, with top cap body and hole for hoist, ventilation system, anti-skidding function integrated into one piece, overall structure performance is excellent. The outer surface of the product is formed by clinging to the mold, and the product is beautiful and firm. Vacuum infusion molding is adopted, the fiber content is high, the product has higher strength and rigidity, and the mechanical property is superior to that of hand lay-up molding. The vacuum infusion forming belongs to the closed mould forming, overcomes the defects of high harmful substance emission, poor labor condition, unstable product quality and the like caused by the original hand lay-up forming process, more effectively improves the overall quality and the operation environment of the product, and is beneficial to protecting the ecological environment.
Drawings
Fig. 1 is a schematic view of the top cover structure.
In the figure:
1. the roof body, 2, hole for hoist, 3, ventilation system, 4, antiskid face, 5, turn-ups.
Detailed Description
The invention will be further explained with reference to the drawings:
as shown in figure 1, the integrated top cover for the glass fiber reinforced plastic integrated pump station comprises a top cover body, wherein the top cover body 1 is provided with a flange 5 and can be in spigot-and-socket butt joint with a cylinder body to realize detachable removal; the middle of the top cover body is provided with a hoisting hole 2, a ventilation system is arranged on the hoisting hole, the ventilation system and the hoisting hole are integrated into a whole, and an exhaust pipe does not need to be additionally arranged; the surface of the top cover body is an anti-skid surface, so that an anti-skid function is realized, the hoisting hole, the ventilation system 3, the top cover body, the anti-skid surface and the flanging are integrally formed through a die, the size is regular, the matching performance is good, the secondary assembly of the original ventilation pipe is cancelled, the product is attractive, and the functions are complete; the top cap includes gel coat protective layer, structural layer, inner liner. The top cover body and the hoisting holes are made of glass fiber fabrics soaked with resin through a vacuum infusion process. The ventilation system is embodied as a ventilation opening structure. The antiskid surface 4 is realized by patterns or solid particles, and can directly display the user mark on a product, thereby reducing secondary processing and being convenient and fast. The top cap body is circular structure, and the hole for hoist is square structure. The outer protective layer of the gel coat and the top cover are integrally formed, the ultraviolet absorbent is added into the gel coat, the gel coat is formed by being tightly attached to a mold, the surface is flat and attractive, and the gel coat has good corrosion resistance and aging resistance.
The integrated top cover for the glass fiber reinforced plastic integrated pump station has the advantages that the mold is a female mold, the outer surface of a product is formed by tightly attaching the mold, and the top cover body and the hoisting hole are integrally formed at one time, so that the integrated top cover has good appearance and excellent overall performance. The specific manufacturing method can be implemented according to the following steps:
1. manufacturing corresponding dies and tools according to the specifications and requirements of products;
2. treating the mold, cleaning the surface, and uniformly brushing a mold release agent;
3. spraying a gel coat layer according to the color requirement;
4. manufacturing an anti-skid function;
5. laying glass fiber fabrics in sequence according to the process laying requirements;
6. completing a vacuum infusion system until the fabric is completely soaked with the resin;
7. solidifying the product and removing the auxiliary material;
8. trimming the edge and demolding to obtain the product.
As the preferred scheme, the top cover body and the hoisting holes adopt a vacuum infusion molding process, the reinforcing material is a glass fiber composite fabric, and the product has better strength and rigidity and meets the bearing requirement of the top cover.
The utility model discloses structural style and preparation technology are all superior to the hand in the past and are stuck with paste shaping assembled top cap, from taking ventilation system and anti-skidding function, can realize simultaneously with the top cap main part, have that production efficiency is high, overall structure performance is superior, material cost low grade characteristics, can effectively realize energy saving and consumption reduction, improve the matter and increase efficiency, protect ecological environment.
The above description is the preferred embodiment of the present invention, and for those skilled in the art, modifications of the various equivalent forms of the present invention are within the scope of the appended claims of the present application without departing from the principle of the present invention.
Claims (6)
1. Integrated pump station of glass steel is with integral type top cap, its characterized in that: including top cap body (1), top cap body (1) is from taking turn-ups (5), be hole for hoist (2) in the middle of top cap body (1), set up ventilation system (3) on hole for hoist (2), top cap body (1) surface is non-slip surface (4), realizes anti-skidding function, hole for hoist (2), ventilation system (3), top cap body (1), non-slip surface (4) and turn-ups (5) integrated into one piece, the top cap includes gel coat protective layer, structural layer, inner liner.
2. The integrated top cover for the glass fiber reinforced plastic integrated pump station according to claim 1, wherein: the top cover body (1) and the hoisting holes (2) are both made of glass fiber fabrics soaked with resin through a vacuum infusion process.
3. The integrated top cover for the glass fiber reinforced plastic integrated pump station according to claim 1, wherein: the ventilation system (3) is a ventilation opening structure.
4. The integrated top cover for the glass fiber reinforced plastic integrated pump station according to claim 1, wherein: the anti-slip surface (4) is realized by patterns or solid particles.
5. The integrated top cover for the glass fiber reinforced plastic integrated pump station according to claim 1, wherein: the top cover body (1) is of a circular structure, and the hoisting holes (2) are of a square structure.
6. The integrated top cover for the glass fiber reinforced plastic integrated pump station according to claim 1, wherein: the outer protective layer of the gel coat and the top cover are integrally formed, and an ultraviolet absorbent is added into the gel coat.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202020787693.4U CN212534454U (en) | 2020-05-13 | 2020-05-13 | Integrated top cover for glass fiber reinforced plastic integrated pump station |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202020787693.4U CN212534454U (en) | 2020-05-13 | 2020-05-13 | Integrated top cover for glass fiber reinforced plastic integrated pump station |
Publications (1)
Publication Number | Publication Date |
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CN212534454U true CN212534454U (en) | 2021-02-12 |
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Family Applications (1)
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CN202020787693.4U Active CN212534454U (en) | 2020-05-13 | 2020-05-13 | Integrated top cover for glass fiber reinforced plastic integrated pump station |
Country Status (1)
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CN (1) | CN212534454U (en) |
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2020
- 2020-05-13 CN CN202020787693.4U patent/CN212534454U/en active Active
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