CN212329320U - A special tool straightening mechanism for ultrasonic punching machine - Google Patents

Abstract

The utility model relates to a special tool straightening mechanism for an ultrasonic drilling machine, which comprises an optical platform, a measuring component and an adjusting component. On the group, the three-dimensional movement of the dial indicator is realized by moving the slide table, so that the contact point of the dial indicator just touches the surface of the tool, and the rotating tool rotates 360 degrees, and the indication of the dial indicator changes, indicating the maximum and minimum values. The difference is the radial runout value at this point. When the radial runout value is within 0.02~0.03mm, it is normal, and the radial runout value is greater than 0.03mm. The tool in the V-shaped groove of the table seat is pressure-aligned, and three points in the axial direction are selected to complete the entire tool straightening. The effect is that the adjustment accuracy is high, the operation is convenient, and the straightening efficiency is improved.

Description

Special cutter aligning mechanism of ultrasonic wave puncher

Technical Field

The utility model relates to an ultrasonic wave puncher, in particular to special cutter aligning device of ultrasonic wave puncher.

Background

Ultrasound is a sound wave with a frequency higher than 20000 hz, so called because its lower frequency limit is higher than the upper limit of human hearing. The directional property is good, the penetrating power is strong, more concentrated sound energy is easy to obtain, the propagation distance in water is long, and the device can be used for distance measurement, speed measurement, cleaning, welding, stone breaking, sterilization, disinfection, machining and the like. The ultrasonic machining method is a method of applying ultrasonic vibration to a tool or a workpiece in a certain direction to perform vibration machining. Ultrasonic machining technology has been rapidly developed in recent decades, and has achieved significant effects in the machining of hard materials.

Ultrasonic hole punches are one application of ultrasonic waves in machining and manufacturing. The ultrasonic perforating machine can perforate on the surface of hard and brittle materials such as glass, engineering ceramics, quartz, marble and the like. The optical fiber manufacturing industry needs to drill deep holes on an optical fiber preform rod according to the process, and the hole depth reaches more than 300 mm. This requires that the tool must maintain a high degree of straightness. Generally, the punching tool is manufactured by the following steps: firstly, cutting a straight steel pipe to the length required by a cutter; then, straightening the steel plate for one time; after straightening, plating emery on one end of the steel pipe. However, the cutter after one-time straightening cannot meet the requirement of punching, and cannot be used. At present, due to the fact that no special cutter straightening tool exists, workers find that the cutter is not straight when punching is conducted, and experienced workers often conduct straightening in a mode that the cutter is pulled off by hands. The mode not only lags behind, but also consumes time and influences the working efficiency. When the cutter is broken off, the radial clearance of the main shaft of the perforating machine is increased, and the perforating precision of the perforating machine is influenced. In order to solve the defects of the traditional ultrasonic perforating machine straightening method, the special cutter straightening mechanism for the ultrasonic perforating machine is provided, and the precision and the efficiency of cutter straightening of the perforating machine are greatly improved.

Disclosure of Invention

In view of the not enough of prior art, the utility model provides a special cutter alignment mechanism of ultrasonic wave puncher, concrete technical scheme is, a special cutter alignment mechanism of ultrasonic wave puncher, including optical platform, adjustment subassembly and measuring component, its characterized in that: the adjusting component comprises: the base is a flat plate with a limiting through groove in the middle, the width of the limiting through groove is equal to the length of the bottom surface of the magnetic gauge stand, the two magnetic gauge stands are embedded into the limiting through groove, the linear guide rails with the sliding blocks are fixed on the convex platforms on two sides of the limiting through groove of the base in parallel, the guide rail baffle is fixed at one end of the linear guide rail, the support is fixed on the two sliding blocks, the stress application rod is fixed at the upper end part of the adjusting screw rod, the adjusting screw rod is screwed and passes through a central threaded hole of a cross beam on the gantry frame type support to be fixed with a bearing in the pressing block, so that the adjusting screw rod can rotate along the pressing block, the vertical axis of the pressing block of the adjusting screw rod is spatially vertical to the central connecting line of the two V-shaped grooves on the upper end surfaces of the two magnetic gauge seats, and the base; the measuring component comprises a first connecting plate, a precise linear module, a servo motor, a second connecting plate, a precise sliding table, a third connecting plate and a dial indicator, wherein the precise linear module is fixed on the upper end surface of the first connecting plate, the servo motor is connected with a sliding block of the precise linear module through a coupler, the precise sliding table is fixed on the upper end surface of the sliding block of the precise linear module through the second connecting plate, the third connecting plate is L-shaped and fixed on the front end surface of the precise sliding table, the dial indicator is fixed on the front end of the horizontal surface of the three L-shaped connecting plate, the first connecting plate is fixed on the upper end surface of the other side of the optical platform, and a sliding rail of the precise linear module is.

The pressing block is in a hollow cylindrical shape, the inner surface of the pressing block is provided with a second clamping groove and an inner boss, one end of the outer surface is a plane, the central line of the other end face of the pressing block is provided with an arc-shaped groove, and the diameter of the groove is the same as the outer diameter of the cutter in size.

The opening width of the upper end face of the V-shaped groove is the same as the outer diameter of the cutter.

The technical effect of the utility model is that, the cutter radial runout value that records is more accurate, the adjustment dynamics is adjustable, and is easy and simple to handle, has improved the regulation mode that the cutter was broken off with the fingers and thumb to the hand, has improved alignment efficiency and precision greatly.

Drawings

FIG. 1 is a block diagram of the present invention;

fig. 2 is a block structure diagram of the present invention.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

As shown in fig. 1 and 2, a special cutter straightening mechanism for an ultrasonic hole-punching machine comprises an optical platform 1, an adjusting component 2 and a measuring component 3, wherein the adjusting component 2 comprises a base 201, a linear guide rail 202, a guide rail baffle 203, a bracket 204, an adjusting screw 205, a stress application rod 206, a pressing block 207 and a magnetic gauge stand 208, wherein the linear guide rail 202 is made of a dragon's product and a model HGH 20CA, the magnetic gauge stand 208 is made of a model MGV60, the base 201 is a flat plate with a limiting through groove 201a in the middle, the width of the limiting through groove 201a is equal to the length of the bottom surface of the magnetic gauge stand 208, the two magnetic gauge stands 208 are embedded in the limiting through groove 201a and can slide along the limiting through groove 201a, the linear guide rails 202 of two sliders are fixed on convex platforms at two sides of the limiting through groove 201a of the base 201 in parallel, the guide rail baffle 203 is fixed at one end of, the forcing rod 206 is fixed at the upper end part of the adjusting screw rod 205, the adjusting screw rod 205 is screwed in a central threaded hole of an upper beam of the rectangular door frame type bracket 204, the top end of the adjusting screw rod 205 is fixed with an inner bearing of the pressing block 207, the adjusting screw rod 205 can rotate along the pressing block 207, the vertical axis of the pressing block 207 of the adjusting screw rod 205 is spatially vertical to the central connecting line of two V-shaped grooves on the upper end surfaces of the two magnetic gauge seats 208, and the base 201 is fixed on the upper end surface of one side of the optical platform 1; the pressing block 207 is a hollow cylinder, the inner surface 207a is provided with a second clamping groove 207c and an inner boss 207d, one end of the outer surface 207b is a plane, the central line of the other end surface is provided with a circular arc-shaped groove 207e, the upper end surface of the magnetic gauge stand 208 is provided with a V-shaped groove, and the opening width of the upper end surface of the V-shaped groove is the same as the outer diameter of the cutter.

Measuring component 3 includes that connecting plate 301, accurate linear module 302, servo motor 303, two 304 connecting plates, accurate slip table 305, three 306 connecting plates, amesdial 307, and wherein, accurate linear module chooses the brand for use: for the third benefit, model ND86-1510 and 340-1-C-F0 linear modules, the brand of the servo motor is: for three benefits, the model 60CB020C-500200 motor and the coupler are selected from brands: three benefits, type: the plum blossom mold shaft coupling 14-10, the accurate slip table chooses the brand: three benefits, type: XZC120-C, dial indicator selects brand: the wide land, the range is 0-1mm, the accurate linear module 302 is fixed in the first 301 up end of connecting plate, the servomotor 303 passes the slide block connection of the accurate linear module 302 of the shaft coupling, the accurate sliding table 305 is fixed in the slide block up end of the accurate linear module 302 through the second 304 of connecting plate, the third 306 of connecting plate is L-shaped, front end fixed in accurate sliding table 305, the dial indicator 307 is fixed in the front end of L-shaped horizontal plane of the third 306 of connecting plate, the first 301 up end of the optical platform 1 opposite side of connecting plate, make the slide rail of the accurate linear module 302 parallel to two V-arrangement groove centre lines of the up end of the magnetic gauge stand 208 of the adjusting part 2.

The straightening step comprises the following steps of,

firstly, a cutter is placed in a V-shaped groove on the upper end face of a magnetic gauge stand 208, a knob on the magnetic gauge stand 208 is rotated to enable the magnetic gauge stand 208 and a base 201 to be attracted and fixed, a gauge head of a dial indicator 307 is moved to any point near the axial center of the cutter to be a first measuring point, the cutter is rotated to measure the radial runout value of the circular section of the first measuring point, a vertical adjusting button and a horizontal adjusting button of a precise sliding table 305 are rotated to enable a contact of the dial indicator 307 to just contact the surface of the cutter, the cutter is rotated for 360 degrees, the number of the dial indicator is changed, the difference between the maximum value and the minimum value of the number is the radial runout value of the point, and when the radial runout value is normal within 0.02-0.03 mm, the radial runout value is greater than 0.03mm, the point is;

secondly, controlling the servo motor to rotate, enabling the contact to control the servo motor to rotate along with the axial movement of the cutter, enabling the contact to push the support 204 to move along the linear guide rail 202 along with the axial movement of the cutter, enabling the pressing block 207 to move right above a first measuring point of the cutter, rotating the stress application rod 206 to enable the adjusting screw rod 205 to rotate, enabling the pressing block 207 to apply pressure downwards, and enabling the pressure value to be determined according to a radial jumping value;

thirdly, lifting the pressing block 207, re-measuring the radial runout value of the first measuring point of the cutter, and if the radial runout value is larger than 0.03mm, repeating the step two until the radial runout value is within 0.02-0.03 mm;

and fourthly, respectively taking a point near two ends of the cutter, namely a second measuring point and a third measuring point, moving the dial indicator 307 to the positions above the second measuring point and the third measuring point, respectively measuring the radial runout value, and if the radial runout value is larger than 0.03mm, repeating the pressure applying mode of the second step and the third step on the second measuring point or the third measuring point until the radial runout value is within 0.02-0.03 mm, wherein the cutter is straight.

Claims (3)

1. A special tool straightening mechanism for an ultrasonic punching machine, comprising an optical platform (1), an adjustment assembly (2) and a measurement assembly (3), characterized in that: the adjustment assembly (2) comprises: a base (201 ), linear guide rail (202), guide rail baffle (203), bracket (204), adjusting screw (205), afterburner rod (206), pressure block (207), magnetic watch seat (208), base (201) It is a flat plate with a limit through slot (201a) in the middle. The width of the limit through slot (201a) is equal to the length of the bottom surface of the magnetic watch seat (208), and the two magnetic watch seats (208) are embedded in the limit through slot (201a). ), and can slide along the limit groove, two linear guide rails (202) with sliders are fixed in parallel on the convex platforms on both sides of the limit through groove (201a) of the base (201), and the guide rail baffles (203 ) is fixed on one end of the linear guide rail (202), the bracket (204) is fixed on the two sliding blocks, the afterburner rod (206) is fixed on the upper end of the adjusting screw (205), and the adjusting screw (205) is screwed and passes through the gantry frame type The central threaded hole of the beam on the bracket (204) is fixed with the inner bearing of the pressure block (207), so that the adjusting screw (205) can rotate along the pressing block (207), so that the pressing block (207) of the adjusting screw (205) is perpendicular to the axis The line connecting the centers of the two V-shaped grooves on the upper end faces of the two magnetic table bases (208) is spaced perpendicular, and the base (201) is fixed on the upper end face of one side of the optical table (1); The measuring assembly (3) includes a first connecting plate (301), a precision linear module (302), a servo motor (303), a second connecting plate (304), a precision sliding table (305), and a third connecting plate (306) , dial indicator (307), the precision linear module (302) is fixed on the upper end face of the connecting plate one (301), the servo motor (303) is connected with the slider of the precision linear module (302) through the coupling, the precision sliding The stage (305) is fixed on the upper end face of the slider of the precision linear module (302) via the second connecting plate (304), and the third connecting plate (306) is L-shaped and is fixed on the front end face of the precision sliding table (305). The table (307) is fixed on the front end of the L-shaped horizontal plane of the third connecting plate (306), and the connecting plate one (301) is fixed on the upper end surface of the other side of the optical table (1), so that the slide rails of the precision linear module (302) are parallel Connect a line between the centers of the two V-shaped grooves on the upper end face of the magnetic watch seat (208) of the adjustment assembly (2). 2. A special tool straightening mechanism for an ultrasonic punching machine according to claim 1, characterized in that, the pressing block (207) is a hollow cylindrical shape, and the inner surface (207a) is provided with a slot two (207a). 207c) and the inner boss (207d), one end of the outer surface (207b) is flat, and the center line of the other end face is provided with a circular arc groove (207e), the diameter of the groove (207e) is the same as the outer diameter of the tool same. 3. A special tool straightening mechanism for an ultrasonic punching machine according to claim 1, characterized in that, the V-shaped groove on the upper end face of the magnetic watch seat (208), the width of the opening of the upper end face of the V-shaped groove and the tool The outer diameter is the same size.

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