Label sorting equipment
Technical Field
The utility model relates to a letter sorting equipment field specifically is a label letter sorting equipment.
Background
With the development of laser scanning, bar codes and computer control technologies, the use of labels in life, particularly in logistics industry, is increasing day by day, and the production capacity of labels can be rapidly improved by using a factory production line number label printer.
SUMMERY OF THE UTILITY MODEL
In order to overcome the not enough that above-mentioned prior art mentioned, the utility model provides an automatic change label letter sorting equipment.
The utility model discloses a realize like this: the label sorting equipment comprises a material pushing device, a bundling device, a sorting manipulator, a label storage bin and a controller; the device comprises a pushing device, a detection device and a camera, wherein the pushing device is provided with a pushing driving device and a pushing plate, the pushing driving device is connected with and drives the pushing plate to slide along the X-axis direction, the detection device is also arranged on the pushing device, and the camera is arranged on the detection device and used for acquiring data of materials (/ labels) on the pushing device; the bundling device is arranged on the rear side of the material pushing device in the X-axis direction, and a bundling belt groove and a bundling machine are arranged on the bundling device; the camera is in data connection with the controller, and the controller is in control connection with the material pushing driving device and the sorting manipulator; the controller is connected with the material pushing driving device in a control mode and pushes the material/label to the detection position of the detection device, the camera feeds back information such as serial numbers and the like to the controller after recognition is completed, the controller automatically judges the position where the material/label is to be placed, and then the material pushing plate continues to push the material/label to the bundling position (bundling groove) of the bundling device to trigger bundling; and after the bundling is finished, the controller drives the sorting mechanical arm to grab the materials/labels on the bundling device and place the materials/labels in the label storage bin of the type according to the visual identification result.
Further, the material pushing driving device can adopt a screw rod transmission mechanism or a synchronous belt transmission mechanism or a hydraulic cylinder or a pneumatic cylinder and the like. The material pushing driving device adopts a synchronous belt transmission mechanism and comprises a material pushing motor, a material pushing guide rail, a material pushing slider and a material pushing plate, wherein the material pushing plate is installed on the material pushing slider, the material pushing motor is connected with and drives through a synchronous belt, the material pushing slider slides along the material pushing guide rail, so that the material pushing plate is driven to slide along the X-axis direction, and the controller is controlled and connected with the material pushing motor.
The label pushing device is provided with a first guide plate, the label path width adjusting device comprises a width adjusting driving device and a second guide plate, the material pushing plate is arranged between the first guide plate and the second guide plate, the width adjusting driving device is connected with and drives the second guide plate to be close to or far away from the first guide plate, so that the distance between the first guide plate and the second guide plate is adjusted to be matched with materials/labels of different types, and the controller is connected with the width adjusting driving device in a control mode; the width adjusting driving device can adopt a screw rod transmission mechanism or a synchronous belt transmission mechanism or a hydraulic cylinder or a pneumatic cylinder and the like. The width adjusting driving device adopts a screw rod transmission mechanism and comprises a width adjusting motor, a width adjusting guide rail and a width adjusting sliding block, the second material guide plate is connected with the width adjusting sliding block, the width adjusting motor is connected with the width adjusting guide rail through a screw rod and drives the width adjusting sliding block to slide along the width adjusting guide rail, so that the second material guide plate is driven to be close to or far away from the first material guide plate along the Y-axis direction, and the controller is in control connection with the width adjusting motor.
Further, still install distance sensor on the detection device, camera and distance sensor install on the adjustment seat, install on the detection device and connect respectively and drive the adjustment seat is along X axle, Y axle and Z axle direction removal's X axle lead screw drive mechanism, Y axle lead screw drive mechanism and Z axle lead screw drive mechanism, distance sensor data connection the controller, controller control connects Z axle lead screw drive mechanism, and when the material got into the detection area, this distance sensor can detect the height of material, and the controller adjusts the camera height according to this data, adjusts camera and distance sensor's position, lets camera and material keep the best distance of shooing.
Furthermore, the bundling device is also provided with a material moving mechanism which comprises a material moving X-axis cylinder, a material moving Y-axis cylinder and a material moving slide block, the material moving Y-axis cylinders are symmetrically arranged at two sides of the ribbon groove, the piston rod ends of the two material moving Y-axis cylinders are respectively provided with a clamping block, the two material moving Y-axis cylinders respectively drive the clamping blocks to move relatively so as to clamp the material/label on the ribbon groove, the material moving Y-axis cylinder is arranged on the material moving sliding block, the piston rod end of the material moving X-axis cylinder is connected with and drives the material moving sliding block to slide along the X-axis direction, the controller controls and connects the material moving X-axis cylinder and the material moving Y-axis cylinder; the bundling device can be matched with material conveying to bundle labels of different specifications.
Furthermore, the label storage bin is provided with two or more layers of label storage frames, and a plurality of storage units are formed on the label storage frames; the label storage frame on one layer is full, and the label can be placed on the other layer, so that uninterrupted label sorting can be realized.
The utility model has the advantages that: this design adopts the modularized design, and the installation equipment of being convenient for, convenient to use and maintenance have the product adaptability height, can handle multiple label specification and sort, save raw materials and production efficiency height.
Drawings
Fig. 1 is a perspective view of the overall structure of the present invention.
Fig. 2 is a perspective view of the pushing device of the present invention.
Fig. 3 is a perspective view of the label path width adjusting device of the present invention.
Fig. 4a and 4b are perspective views of the structure of the detecting device of the present invention.
Fig. 5 is a perspective view of the tying device of the present invention.
Detailed Description
To facilitate an understanding of the present invention, the present solution will be described more fully below with reference to the accompanying drawings. The drawings of the embodiment show the preferred embodiment of the scheme of the invention. The inventive solution may, however, be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete. The description of the orientation in this document takes fig. 1 as a reference standard.
The label sorting equipment comprises a material pushing device 1, a detection device 3, a label path width adjusting device 2, a bundling device 4, a sorting manipulator 5, a label storage bin 6 and a controller 7, as shown in fig. 1; the automatic label feeding device is characterized in that the material pushing device 1 is arranged on the rear side of the cutting machine in the X-axis direction, the label path width adjusting device 2 is arranged on one side of the material pushing device 1 in the Y-axis direction, the detecting device 3 is arranged on the rear portion of the material pushing device in the X-axis direction, and the bundling device 4 and the label containing bin 6 are sequentially arranged on the rear side of the material pushing device in the X-axis direction. The controller 7 is provided with a touch screen for displaying data and inputting data, and the controller 7 is connected with the sorting manipulator in a control mode; the label storage bin 6 is provided with two or more layers of label storage frames 61, a plurality of storage units which are arranged transversely and vertically (transversely, two vertically and four) are formed on the label storage frames 61, the label storage frames 61 are installed on the label storage bin 6 like a drawer type, one layer of label storage frames 61 can be placed on the other layer when being full, and uninterrupted label sorting can be realized.
As shown in fig. 2, the material pushing device 1 includes a material pushing driving device and a material pushing plate 16, the material pushing driving device adopts a synchronous belt transmission mechanism, and includes a material pushing motor 11, a material pushing guide rail 14, a material pushing slider 15 and the material pushing plate 16, the material pushing plate 16 is installed on the material pushing slider 15, the material pushing motor 11 is connected with a synchronous wheel 12 through a synchronous belt 13 and drives the material pushing slider 15 to slide along the material pushing guide rail 14, so as to drive the material pushing plate 16 to slide along the X-axis direction, and the controller 7 is in control connection with the material pushing motor 11. The pushing driving device can also adopt a screw rod transmission mechanism or a synchronous belt transmission mechanism or a hydraulic cylinder or a pneumatic cylinder and the like which are controlled and connected by the controller 7.
As shown in fig. 3, the label path width adjusting device 2 includes a width adjusting driving device and a second material guiding plate 21, a first material guiding plate 17 is mounted on the material pushing device 1, and the material pushing plate 16 is disposed between the first material guiding plate 17 and the second material guiding plate 21; the width adjustment driving device adopts a screw rod transmission mechanism and comprises a width adjustment motor 22, a width adjustment guide rail 23, a width adjustment sliding block 24 and a screw rod 25, the second material guide plate 21 is connected with the width adjustment sliding block 24, the width adjustment motor 22 is connected with the screw rod 25 and drives the width adjustment sliding block 24 to slide along the width adjustment guide rail 23, so that the second material guide plate 21 is driven to be close to or far away from the first material guide plate 17 along the Y-axis direction, and the controller 7 is in control connection with the width adjustment motor 22. Wherein, the width adjusting driving device can also adopt a screw rod transmission mechanism or a synchronous belt transmission mechanism or a hydraulic cylinder or a pneumatic cylinder and the like which are controlled and connected by the controller 7.
As shown in fig. 4a and 4b, a camera 31 and a distance sensor 32 for collecting data of a material (/ label) on the pushing device 1 are installed on the detection device 3, the camera 31 and the distance sensor 32 are installed on an adjusting seat, and an X-axis lead screw transmission mechanism 33, a Y-axis lead screw transmission mechanism 34 and a Z-axis lead screw transmission mechanism 35 which are respectively connected with and drive the adjusting seat to move along the X-axis, Y-axis and Z-axis directions are installed on the detection device 3, wherein the Z-axis lead screw transmission mechanism 35 is adjusted by a motor, and the X-axis lead screw transmission mechanism 33 and the Y-axis lead screw transmission mechanism 34 are adjusted manually; the camera 31 and the distance sensor 32 are in data connection with the controller 7, and the controller 7 is in control connection with the Z-axis lead screw transmission mechanism 35, so that the height positions of the camera 31 and the distance sensor 32 are adjusted.
As shown in fig. 5, the binding device 4 includes a bracket 40, a binding machine 42 and a material moving mechanism are mounted on the bracket 40, and a binding belt groove 41 is arranged on the binding machine 42; the material moving mechanism comprises a material moving X-axis cylinder 43, a material moving Y-axis cylinder 44 and a material moving slide block, the material moving Y-axis cylinders 44 are symmetrically arranged at two sides of the strap bundling groove 41, the piston rod ends of the two material moving Y-axis cylinders 44 are respectively provided with a clamping block 45, the two material moving Y-axis cylinders 45 respectively drive the clamping blocks 45 to move relatively so as to clamp the material/label on the strap bundling groove 41, the material moving Y-axis cylinder 44 is arranged on the material moving slide block, the piston rod end of the material moving X-axis cylinder 43 is connected with and drives the material moving slide block to slide along the X-axis direction, thereby moving the bundled material/label on the strap chute 41 a distance of 3-7mm, so that the material/label will not affect the following label when binding, the controller 7 controls and connects the material moving X-axis cylinder 43 and the material moving Y-axis cylinder 44.
The working principle of the design is as follows: the length and width of the labels are set on the touch screen of the controller 7, the labels to be sorted are arranged and placed at the entrance of the channel formed by the first material guide plate 17 and the second material guide plate 21 by hand, after the operation button is pressed, the controller 7 controls the material pushing motor 11 to rotate, drives the material pushing plate 16 to push the label to the detection position (right below the distance sensor 32) of the detection device, after the height detection is finished, the controller 7 drives the Z-axis lead screw transmission mechanism 35 to adjust the height of the camera 31 to a proper photographing position, meanwhile, the material pushing plate 16 continues to operate to push the label to be under the camera 31, the controller triggers the camera 31 to take a picture, the camera 31 feeds back information such as serial numbers and the like to the controller after recognition is finished, the controller automatically judges the position where the label is to be placed, the ejector plate 16 then continues to push the tags to the strapping position (strap slot 41) of the strapping device, triggering strapping; after the bundling is finished, the controller 7 drives the sorting manipulator 5 to grab the materials/labels on the bundling device 4 and places the materials/labels in the label storage bin 6 of the type according to the visual identification result.
The above description is only a preferred embodiment of the present invention, and the scope of the present invention should not be limited thereby, and all the simple equivalent changes and modifications made in the claims and the description of the new invention are also within the scope of the present invention.