CN212323263U - Large-current wire spring contact piece module structure and large-current terminal connecting structure - Google Patents
Large-current wire spring contact piece module structure and large-current terminal connecting structure Download PDFInfo
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- CN212323263U CN212323263U CN202020799472.9U CN202020799472U CN212323263U CN 212323263 U CN212323263 U CN 212323263U CN 202020799472 U CN202020799472 U CN 202020799472U CN 212323263 U CN212323263 U CN 212323263U
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- wire spring
- sheath
- spring group
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Abstract
本实用新型公开了一种大电流线簧接触片模块结构及大电流端子连接结构，该大电流线簧接触片模块结构包括护套以及卡合设于护套内并呈上下间隔排列设置的第一线簧组和第二线簧组，第一线簧组和第二线簧组均包括至少一个线簧接触片，第一线簧组朝向第二线簧组的一面上间隔设有至少两个凸起的第一接触点，第二线簧组朝向第一线簧组的一面上凸起设有至少两个与第一接触点上下一一对应的第二接触点，且第一接触点与第二接触点之间设有间隙，护套的两端在对应间隙的位置处设有插入口。本实用新型通过模块化的结构设计可灵活改变端子间的过电流大小，满足实际电流的多样化需求，还具有结构简单、组装方便、安全可靠和适用范围广的特点。
The utility model discloses a high-current wire spring contact sheet module structure and a high-current terminal connection structure. The high-current wire spring contact sheet module structure comprises a sheath and first and second rings which are clamped and arranged in the sheath and are arranged at an upper and lower interval. A wire spring group and a second wire spring group, the first wire spring group and the second wire spring group both include at least one wire spring contact piece, and at least two protrusions are spaced on the side of the first wire spring group facing the second wire spring group At least two second contact points corresponding to the first contact point up and down, and the first contact point is in contact with the second contact point. There are gaps between the points, and two ends of the sheath are provided with insertion openings at positions corresponding to the gaps. The utility model can flexibly change the magnitude of the overcurrent between the terminals through the modular structure design to meet the diverse demands of the actual current, and has the characteristics of simple structure, convenient assembly, safety, reliability and wide application range.
Description
Technical Field
The utility model relates to a connector technical field especially relates to a heavy current wire spring contact strip modular structure and heavy current terminal connection structure.
Background
In the application market of a high-current terminal of a high-voltage connector, a first type of integrated round terminal adopts a rotary spring and torsion spring structure as a terminal contact piece, and a second type of integrated sheet metal terminal adopts a grid type contact piece; the two terminals are basically customized current terminals, the mold opening cost is high, and when different current requirements of the market are met, the connector with the overcurrent and the structure both conforming is difficult to match, the first type of terminal shell is generally formed by machining and low in efficiency, the inner contact piece of the terminal is generally formed by stamping through a copper alloy mold, the mold opening cost is high, the second type of terminal shell is formed by sheet metal, the inner contact piece of the terminal is formed by stamping through a mold, the terminal shell and the inner contact piece are generally correspondingly developed one-to-one, the development period is long, the terminal is not suitable for requirements of different space structures and cannot be flexibly used, the overcurrent of the two terminals cannot be changed, the application range is small, and when higher or lower overcurrent requirements exist, a new terminal needs to be redeveloped.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to the above-mentioned current technical defect, provide a heavy current wire spring contact chip modular structure, can change the overcurrent size between the terminal in a flexible way through modular structural design, satisfy actual current's diversified demand, still have simple structure, equipment convenience, safe and reliable and application scope wide characteristics.
In order to solve the technical problem, the utility model provides a heavy current wire spring contact piece modular structure, locate including sheath and block first wire spring group and second wire spring group that the interval arrangement set up about in the sheath and being, first wire spring group and second wire spring group all include at least one wire spring contact piece, first wire spring group is equipped with two at least bellied first contact points towards the interval in the one side of second wire spring group, second wire spring group towards the one side of first wire spring group on the arch be equipped with two at least with the second contact point of one-to-one about the first contact point, just first contact point with be equipped with the clearance between the second contact point, the both ends of sheath are corresponding the position department in clearance is equipped with the inserted hole.
Furthermore, both side surfaces of the wire spring contact piece are planes.
Further, the wire spring contact piece is wavy, and straight portions are arranged at two ends of the wire spring contact piece.
Furthermore, the sheath comprises a sheath body with a containing cavity and a sheath sealing plate clamped on one side of the sheath body, the first wire spring group and the second wire spring group are clamped in the containing cavity, and the two ends of the sheath body are provided with the insertion holes; one side of the sheath body is provided with an opening, the sheath sealing plate is clamped at the opening, and the outer side surface of the sheath sealing plate is flush with the outer side surface of the sheath body.
Furthermore, all be equipped with the fixed slot that two parallel intervals set up from top to bottom on the both sides wall face of appearance chamber, the equal block in both ends tip of straight portion is located in the fixed slot.
Furthermore, the upper parts of the two ends of the sheath body are respectively provided with a vertically arranged clamping groove, and the two ends of the sheath sealing plate are clamped in the clamping grooves.
Furthermore, the clamping groove is a right-angle clamping groove, and two ends of the sheath sealing plate are respectively provided with a right-angle clamping portion clamped with the right-angle clamping groove.
Furthermore, the sheath body includes preceding sheath and the back sheath of mutual block, the outside end of preceding sheath and back sheath all is equipped with one the inserted hole, all be equipped with one on preceding sheath and the back sheath the right angle draw-in groove.
Furthermore, the front end of the rear sheath is provided with at least one T-shaped clamping part in a protruding mode, and the inner side of the rear end of the front sheath is provided with a T-shaped groove clamped with the clamping part.
Further, the sheath is made of aluminum alloy.
There is also provided a large-current terminal connection structure including the large-current wire spring contact piece module structure as described above, and further including a first terminal and a second terminal respectively inserted into the insertion openings at both ends of the sheath, inner side ends of the first terminal and the second terminal are each inserted into a gap between the first contact point and the second contact point, and upper and lower surfaces of the first terminal and the second terminal are each in contact with the first contact point and the second contact point, respectively.
The utility model discloses following beneficial effect has:
the utility model discloses in utilize the sheath and locate the first wire spring group and the second wire spring group constitution modular structure that distribute from top to bottom in the sheath, a contact connection spare for between terminal and the terminal, wherein first wire spring group and second wire spring group are as the connection contact piece of overcurrent, its first wire spring group and second wire spring group all include at least one wire spring contact piece, the wire spring contact piece quantity of first wire spring group and second wire spring group can be confirmed according to overcurrent's actual demand, make the overcurrent of the contact connection spare between terminal and terminal changeable, thereby realized that the heavy current terminal can change contact piece quantity according to actual current needs and satisfy the connection demand, accomplish to distribute as required; each wire spring contact piece bears certain overcurrent capacity, the actual current requirements are met through the combination of the wire spring contact pieces with different orders of magnitude, low-cost solutions with different overcurrent capacities are flexibly provided for the market, and the wire spring contact pieces in the design only need to be manufactured by developing a wire spring unit in the early stage and then machining the wire spring unit by using a spring machine, so that the mold cost is low; the device also has the characteristics of simple structure, convenient assembly, safety, reliability and wide application range.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, do not constitute a limitation of the invention, and in which:
FIG. 1 is an exploded view of a high current wire spring contact strip module structure in an embodiment;
FIG. 2 is a schematic view of a front sheath in an embodiment;
FIG. 3 is a schematic illustration of a rear sheath in an embodiment;
FIG. 4 is a schematic view of an embodiment of a containment plate;
FIG. 5 is a schematic view of a wire spring contact of an embodiment;
fig. 6 is an exploded view of a large-current terminal connection structure in embodiment 2;
fig. 7 is a sectional view of a large-current terminal connection structure in embodiment 2.
Detailed Description
In order to fully understand the technical contents of the present invention, the present invention will be further described and explained with reference to the accompanying drawings and specific embodiments; it should be noted that, the descriptions of "first", "second", etc. in this document are used for distinguishing different components, etc., and do not represent a sequential order, nor limit the types of "first" and "second" to be different.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments; based on the embodiments in the present invention, all other embodiments obtained by those skilled in the art without creative efforts belong to the protection scope of the present invention.
Example 1
As shown in fig. 1 to 5, a large current wire spring contact module structure 100 of this embodiment includes a sheath, and a first wire spring group 1 and a second wire spring group 2 that are fastened in the sheath and arranged in an up-down spaced arrangement, wherein two raised first contact points 11 are provided at intervals on a surface of the first wire spring group 1 facing the second wire spring group 2, and are respectively used as contact points of two terminals, two second contact points 21 corresponding to the first contact points 11 are provided at one-to-one up and down positions on a surface of the second wire spring group 2 facing the first wire spring group 1, and a gap 101 is provided between the first contact point 11 and the second contact point 21, both ends of the sheath are provided with insertion openings 102 at positions corresponding to the gap, the insertion opening is used for inserting terminals, and the terminals at two ends are respectively contacted with a first contact point and a second contact point which are arranged at the upper part and the lower part of the corresponding side after being inserted so as to realize the connection between the two terminals; the first wire spring group 1 and the second wire spring group 2 each include at least one wire spring contact piece 3, and each wire spring contact piece 3 is provided with two raised electrical contact points, which are used as a first contact point or a second contact point. In the structure, a modular structure is formed by a sheath and a first wire spring group and a second wire spring group which are arranged in the sheath and distributed up and down, and the modular structure is used for a contact connecting piece between a terminal and the terminal, wherein the first wire spring group and the second wire spring group are used as connection contact pieces of overcurrent, and the first wire spring group and the second wire spring group both comprise at least one wire spring contact piece, namely the number of the wire spring contact pieces of the first wire spring group and the second wire spring group can be determined according to the actual demand of the overcurrent, so that the overcurrent of the contact connecting piece between the terminal and the terminal can be changed, and the large-current terminal can change the number of the contact pieces according to the actual demand of the current to meet the connection demand and can be distributed as required; each wire spring contact piece all bears certain overcurrent ability, satisfy the actual current demand through the wire spring contact piece combination of different orders of magnitude, the nimble low-cost solution that provides different overcurrent ability for the market, and the wire spring contact piece in this design, only need develop the same or different wire spring unit of various thickness sizes in earlier stage, then make with spring machine tooling can, the mould is with low costs, the wire spring contact piece is arranged and is made up and laminate each other and form multiunit current bridge in the sheath, the sheath provides support and fixed action for arranging of wire spring contact piece, let the orderly arranging in the structure of wire spring contact piece, form upper and lower two sides point contact point, it is independent each other, contact wire spring electric contact point about both sides piece formula contact pin (being the terminal) insert structure, accomplish circular telegram structure.
Specifically, the two side surfaces of the wire spring contact piece 3 are the planes 31, so that the wire spring contact pieces are convenient to attach and arrange and combine with each other, the overcurrent capacity is improved, the installation space of the wire spring contact pieces can be reduced, the reduction of installation quantity caused by the fact that the irregular shape of the wire spring contact pieces occupies too large assembly space is avoided, the maximum overcurrent capacity is improved, and the application range is wider; the wire spring contact piece is wavy, so that the wire spring contact piece has good elasticity, the precision requirement of the terminal on the insertion is reduced, the insertion force of the terminal on the insertion in the later use process is reduced, the insertion force of the connector terminal is greatly reduced, the close contact between the connector terminal and the terminal is ensured, the connection reliability is improved, the wire spring contact piece is not easy to deform, and the service life of the connector terminal is prolonged; in order to ensure a stable and reliable clamping structure between the wire spring contact piece and the sheath and avoid a loose gap between the wire spring contact piece and the sheath, both ends of the wire spring contact piece 3 are designed into straight parts 32, so that the wire spring contact piece can be inserted into the sheath in a straight manner without a gap.
In this embodiment, the sheath includes a sheath body having a cavity 103 and a sheath sealing plate 41 fastened to one side of the sheath body, the first wire spring group 1 and the second wire spring group 2 are both fastened in the cavity 103, and the middle of both ends of the sheath body is provided with an insertion opening 102; one side of sheath body is the opening, and the wire spring contact piece of being convenient for inserts from the side and holds the intracavity, and the opening part is located to the sheath shrouding block for cover the opening and inject the wire spring contact piece of holding the intracavity, make the upper and lower position and the quantity of first wire spring group 1 and second wire spring group 2 remain stable, and the lateral surface parallel and level of sheath shrouding and the lateral surface of sheath body, improve the wholeness and the aesthetic property of sheath.
Specifically, all be equipped with the fixed slot 104 that two parallel intervals set up from top to bottom on the both sides wall face of appearance chamber 103, fixed slot 104 has in sheath body open-ended one side design and supplies the wire spring contact piece from side male notch, and in fixed slot 104 was located to the both ends tip block of straight portion 32, the height of this fixed slot and the thickness phase-match of straight portion formed effectual firm block structure.
Specifically, the upper portions of the two ends of the sheath body are respectively provided with a vertically arranged clamping groove 105, the two ends of the sheath sealing plate 41 are clamped in the clamping grooves 105, and the sheath sealing plate is inserted into the clamping groove from top to bottom and then placed at the opening for covering the accommodating cavity.
In this embodiment, the sheath body includes a front sheath 42 and a rear sheath 43 which are engaged with each other front and rear, the outer ends of the front sheath 42 and the rear sheath 43 are respectively provided with an insertion opening 102, and fixing grooves 104 at both sides are provided on the opposite sides of the front sheath 42 and the rear sheath 43; for opening side's cohesion in strengthening preceding sheath 42 and rear sheath 43, be the right angle draw-in groove 105, and two right angle draw-in grooves divide locate preceding sheath and rear sheath on, the both ends of sheath shrouding 41 all are equipped with one with the right angle block portion 411 of right angle draw-in groove block, back in the right angle draw-in groove with right angle block portion card, utilize the sheath shrouding to form the tension of sheath 42 and rear sheath 43 before an inward tensioning through the right angled characteristic, thereby utilize the sheath shrouding to come as the connection fixed knot structure of preceding sheath 42 and rear sheath 43 in the front side opening part, the reliability and the steadiness of sheath structure have been improved.
Specifically, two T-shaped engaging portions 431 are convexly provided at the front end (i.e., the side other than the opening and the insertion opening) of the rear side of the rear sheath 43, and two T-shaped grooves 421 which are engaged with the engaging portions 431 in a one-to-one correspondence are provided on the inner side of the front sheath 42, so that the engagement between the engaging portions 431 and the T-shaped grooves 421 is used as a connecting and fixing structure for the rear sides of the front sheath 42 and the rear sheath 43, and the connecting and fixing structure and the sheath sealing plate form a stable connecting structure for the front side and the rear side.
In other embodiments, the sheath is made of aluminum alloy by die casting.
In other embodiments, the number of the electrical contacts in the first wire spring group and the second wire spring group can be set to be a multiple of 2, and the number of the contacts on the wire spring group is uniformly distributed at two ends of the wire spring group for being respectively connected with the terminals at two ends of the sheath, so that a plurality of contacts arranged in the front and back direction are formed between the single terminal and the first wire spring group and between the single terminal and the second wire spring group, and the contact area and the connection reliability are improved.
Example 2
As shown in fig. 1 to 7, a large-current terminal connection structure shown in this embodiment includes a large-current wire spring contact piece module structure 100 as described in embodiment 1, and further includes a first terminal 5 and a second terminal 6 respectively inserted into insertion openings 102 at left and right ends of a sheath, inner ends of the first terminal 5 and the second terminal 6 are respectively inserted into a gap 101 between a first contact point and a second contact point at corresponding sides, that is, the first terminal 5 is inserted into the gap 101 between the first contact point and the second contact point at left side, and the second terminal 6 is inserted into the gap 101 between the first contact point and the second contact point at right side, in actual use, thicknesses of the first terminal 5 and the second terminal 6 are slightly larger than a width of the gap 101, so that upper and lower surfaces of the first terminal 5 and the second terminal 6 are respectively in close contact with the first contact point 11 and the second contact point 21.
Specifically, the first terminal 5 and the second terminal 6 are both tab terminals.
The technical solutions provided by the embodiments of the present invention are described in detail above, and the principles and embodiments of the present invention are explained herein by using specific examples, and the descriptions of the above embodiments are only applicable to help understand the principles of the embodiments of the present invention; meanwhile, for a person skilled in the art, according to the embodiments of the present invention, there may be variations in the specific implementation manners and application ranges, and in summary, the content of the description should not be construed as a limitation to the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020799472.9U CN212323263U (en) | 2020-05-14 | 2020-05-14 | Large-current wire spring contact piece module structure and large-current terminal connecting structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020799472.9U CN212323263U (en) | 2020-05-14 | 2020-05-14 | Large-current wire spring contact piece module structure and large-current terminal connecting structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212323263U true CN212323263U (en) | 2021-01-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020799472.9U Withdrawn - After Issue CN212323263U (en) | 2020-05-14 | 2020-05-14 | Large-current wire spring contact piece module structure and large-current terminal connecting structure |
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| Country | Link |
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| CN (1) | CN212323263U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111668632A (en) * | 2020-05-14 | 2020-09-15 | 江西巴斯巴新能源技术有限公司 | A high-current wire spring contact sheet module structure and high-current terminal connection structure |
| WO2024104227A3 (en) * | 2022-11-16 | 2024-07-04 | 菲尼克斯亚太电气（南京）有限公司 | Plug-in adapter terminal with protective covers |
-
2020
- 2020-05-14 CN CN202020799472.9U patent/CN212323263U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111668632A (en) * | 2020-05-14 | 2020-09-15 | 江西巴斯巴新能源技术有限公司 | A high-current wire spring contact sheet module structure and high-current terminal connection structure |
| CN111668632B (en) * | 2020-05-14 | 2025-03-28 | 江西巴斯巴新能源技术有限公司 | A high current wire spring contact piece module structure and a high current terminal connection structure |
| WO2024104227A3 (en) * | 2022-11-16 | 2024-07-04 | 菲尼克斯亚太电气（南京）有限公司 | Plug-in adapter terminal with protective covers |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20210108 Effective date of abandoning: 20250328 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20210108 Effective date of abandoning: 20250328 |