CN212250685U - Hydraulic buffer cylinder - Google Patents
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- CN212250685U CN212250685U CN202021559346.2U CN202021559346U CN212250685U CN 212250685 U CN212250685 U CN 212250685U CN 202021559346 U CN202021559346 U CN 202021559346U CN 212250685 U CN212250685 U CN 212250685U
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- 238000013016 damping Methods 0.000 claims abstract description 18
- 230000003139 buffering effect Effects 0.000 claims description 11
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- 239000003921 oil Substances 0.000 abstract description 126
- 238000004519 manufacturing process Methods 0.000 abstract description 7
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- 239000010720 hydraulic oil Substances 0.000 abstract description 3
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- 238000009412 basement excavation Methods 0.000 description 1
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- 239000002131 composite material Substances 0.000 description 1
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Abstract
本实用新型涉及液压油缸领域,具体而言,涉及一种液压缓冲油缸,其至少在缸体的一端设置有缓冲装置,缓冲装置包括信号塞、信号腔、阀芯、阀孔和回位弹簧,阀孔沿轴向依次并列间隔一定距离设置有自阀孔表面径向向外拓展出的三个环形油槽:阀孔油槽Ⅰ、阀孔油槽Ⅱ和阀孔油槽Ⅲ,阀芯中部位置设置有阀芯环槽,阀芯环槽的两端还分别设置有卸荷槽和节流槽,阀芯中心位置设置有阻尼孔和弹簧腔,回位弹簧一端安装在阀芯的弹簧腔内,该新型所涉及的缓冲油缸,其缓冲结构更加简化,工艺性好,降低了制造难度和制造成本,质量容易保证,便于批量化生产,优化了阀芯、阀孔的结构设置,提高了缓冲装置的调节性能,缓冲平稳性高且缓冲效果好。
The utility model relates to the field of hydraulic oil cylinders, in particular to a hydraulic buffer oil cylinder, which is provided with a buffer device at least at one end of a cylinder body, and the buffer device comprises a signal plug, a signal cavity, a valve core, a valve hole and a return spring, Three annular oil grooves extending radially outward from the surface of the valve hole are arranged in the valve holes in sequence along the axial direction at a certain distance: valve hole oil groove I, valve hole oil groove II and valve hole oil groove III, and the valve core is provided with a valve in the middle position. The core ring groove, the two ends of the valve core ring groove are also provided with an unloading groove and a throttling groove, a damping hole and a spring cavity are set at the center of the valve core, and one end of the return spring is installed in the spring cavity of the valve core. The buffer oil cylinder involved has a more simplified buffer structure, good manufacturability, reduced manufacturing difficulty and manufacturing cost, easy quality assurance, convenient mass production, optimized structural settings of the valve core and valve hole, and improved the adjustment of the buffer device. performance, high cushioning smoothness and good cushioning effect.
Description
技术领域technical field
本实用新型涉及液压油缸领域,具体而言,涉及一种液压缓冲油缸。The utility model relates to the field of hydraulic oil cylinders, in particular to a hydraulic buffer oil cylinder.
背景技术Background technique
液压油缸是工程机械液压系统的关键执行部件,为工程机械的工作机构提供动力,完成各种作业循环,如装载机的铲装作业、挖掘机的挖掘作业等。本实用新型是在CN201610419750.1实用新型专利基础上的进一步优化,主要优化了液压缓冲油缸中缓冲装置的阀芯和阀孔的结构设置,提高了缓冲装置的调节性能和稳态特性,并简化了结构,提高了加工工艺性能,有利于产品的批量化生产。Hydraulic cylinder is the key executive component of the hydraulic system of construction machinery, which provides power for the working mechanism of construction machinery and completes various operation cycles, such as shovelling operations of loaders and excavation operations of excavators. The utility model is further optimized on the basis of the CN201610419750.1 utility model patent, and mainly optimizes the structural arrangement of the valve core and valve hole of the buffer device in the hydraulic buffer cylinder, improves the adjustment performance and steady-state characteristics of the buffer device, and simplifies the The structure is improved, the processing technology performance is improved, and the mass production of products is facilitated.
实用新型内容Utility model content
本实用新型的主要目的在于提供一种液压缓冲油缸,以解决现有技术中液压油缸缓冲阀的调节性能和稳态特性较低,结构复杂,加工困难且成本较高的问题。The main purpose of the utility model is to provide a hydraulic buffer cylinder to solve the problems in the prior art that the hydraulic cylinder buffer valve has low adjustment performance and steady state characteristics, complex structure, difficult processing and high cost.
为了实现上述目的,本实用新型采用以下的技术方案:In order to achieve the above object, the utility model adopts the following technical scheme:
一种液压缓冲油缸,包括导向套、缸头法兰、缸筒、活塞、活塞杆、缸底,缸头法兰和缸底分别固定在缸筒的两端形成缸体,导向套通过导向孔滑动配合在活塞杆上,活塞固定连接在活塞杆的一端形成活塞杆组件并滑动配合在缸筒内,导向套与缸头法兰固定连接,缸筒被夹持在导向套与缸底之间,活塞将缸体内腔分隔为腔Ⅰ和腔Ⅱ两个油缸腔室,腔Ⅰ和腔Ⅱ可依次分别作为油缸的进油腔和回油腔,当其中的一个作为油缸的进油腔通入高压压力油时,则另一个将作为油缸的回油腔低压回油,油缸通过高压进油腔和低压回油腔的配合驱动活塞移动来实现活塞杆的伸缩,其至少在缸体的一端设置有缓冲装置,缓冲装置包括信号塞、信号腔、阀芯、阀孔和回位弹簧,阀孔和信号腔设置在缸体端部,信号塞则对应设置在活塞杆组件上,阀孔沿轴向依次并列间隔一定距离设置有自阀孔表面径向向外拓展出的三个环形油槽:阀孔油槽Ⅰ、阀孔油槽Ⅱ和阀孔油槽Ⅲ,阀孔油槽Ⅲ与缓冲装置对应端的油缸腔室连通,阀孔油槽Ⅰ则与缸体另一端的油缸腔室连通,油缸腔室的进出油口则设置在对应的阀孔油槽Ⅱ上;阀芯中部位置设置有阀芯环槽,阀芯环槽的两侧还分别设置有卸荷槽和节流槽,卸荷槽和节流槽与阀芯环槽连通;阀芯中心位置设置有阻尼孔和弹簧腔,阻尼孔位于阀芯上设置有节流槽的一端,弹簧腔则设置在阀芯的另一端,阀芯环槽通过贯通油道与阀芯弹簧腔端贯通,同时又通过阻尼孔与阀芯另一端的阀芯驱动腔贯通;阀芯配合装配在阀孔内,阀芯驱动腔和阀芯弹簧腔分别位于阀芯的两端,阀芯带阻尼孔的一端朝向阀芯驱动腔,回位弹簧一端安装在阀芯的弹簧腔内,另一端抵压在阀孔底部的零件上,阀芯和回位弹簧被约束在阀孔内,在正常状态下,阀芯在回位弹簧的推力作用下,阀芯设置有阻尼孔的一端抵压在阀芯驱动腔的底部零件上,此时,阀芯节流槽与阀孔油槽Ⅲ的位置对应,阀孔油槽Ⅱ和阀孔油槽Ⅲ通过阀芯环槽正常连通,主阀口处于阀口开度较大的正常打开状态,对应的油缸腔室可通过阀孔油槽Ⅲ、主阀口、阀孔油槽Ⅱ与本油缸腔室的进出油口连通;于此同时,阀孔油槽Ⅰ则处于被阀芯外圆面完全封闭的状态,阀孔油槽Ⅰ与阀孔油槽Ⅱ之间的连通油路被完全切断,阀芯卸荷槽与阀孔油槽Ⅰ处于不连通的状态;信号腔对应设置在缸体端部的零部件上,并通过信号油道与阀孔的阀芯驱动腔连通;信号塞则对应设置在活塞杆组件上,并可随活塞的移动进入或移出对应的信号腔,从而可与对应的信号腔保持滑动配合或分离的状态。A hydraulic buffer oil cylinder, comprising a guide sleeve, a cylinder head flange, a cylinder barrel, a piston, a piston rod, and a cylinder bottom. The cylinder head flange and the cylinder bottom are respectively fixed at both ends of the cylinder barrel to form a cylinder body, and the guide sleeve passes through a guide hole. Slide fit on the piston rod, the piston is fixedly connected to one end of the piston rod to form a piston rod assembly and slide fit in the cylinder barrel, the guide sleeve is fixedly connected with the cylinder head flange, and the cylinder barrel is clamped between the guide sleeve and the cylinder bottom , the piston divides the inner cavity of the cylinder into two cylinder chambers, chamber I and chamber II, which can be used as the oil inlet chamber and the oil return chamber of the oil cylinder respectively. When one of them is used as the oil inlet chamber of the oil cylinder When the high pressure oil is fed, the other one will be used as the oil return chamber of the oil cylinder to return the oil at low pressure. A buffer device is provided. The buffer device includes a signal plug, a signal cavity, a valve core, a valve hole and a return spring. The valve hole and the signal cavity are arranged at the end of the cylinder body, and the signal plug is correspondingly arranged on the piston rod assembly. Three annular oil grooves extending radially outward from the surface of the valve hole are arranged in parallel in the axial direction at a certain distance: valve hole oil groove I, valve hole oil groove II and valve hole oil groove III, valve hole oil groove III and the oil cylinder at the corresponding end of the buffer device The chamber is connected, the valve hole oil groove I is connected with the oil cylinder chamber at the other end of the cylinder block, and the oil inlet and outlet of the oil cylinder chamber are set on the corresponding valve hole oil groove II; The two sides of the core ring groove are also provided with an unloading groove and a throttling groove respectively, and the unloading groove and the throttling groove are connected with the valve core ring groove; a damping hole and a spring cavity are arranged at the center of the valve core, and the damping hole is located on the valve core One end of the throttling groove is provided, and the spring cavity is set at the other end of the valve core. The valve core ring groove is connected to the spring cavity end of the valve core through the oil passage, and at the same time, it passes through the damping hole and the valve core drive cavity at the other end of the valve core. Through; the valve core is assembled in the valve hole, the valve core driving cavity and the valve core spring cavity are respectively located at both ends of the valve core, the end of the valve core with the damping hole faces the valve core driving cavity, and one end of the return spring is installed on the valve core. In the spring cavity, the other end is pressed against the parts at the bottom of the valve hole, and the valve core and the return spring are constrained in the valve hole. Under normal conditions, the valve core is provided with damping under the thrust of the return spring. One end of the hole is pressed against the bottom part of the valve core drive cavity. At this time, the valve core throttle groove corresponds to the position of the valve hole oil groove III. The valve hole oil groove II and the valve hole oil groove III are normally connected through the valve core ring groove. The valve port is in a normal open state with a large valve opening, and the corresponding cylinder chamber can be communicated with the oil inlet and outlet of the cylinder chamber through the valve hole oil groove III, the main valve port, and the valve hole oil groove II; at the same time, the valve The hole oil groove I is in a state that is completely closed by the outer surface of the valve core, the oil communication path between the valve hole oil groove I and the valve hole oil groove II is completely cut off, and the valve core unloading groove and the valve hole oil groove I are in a state of disconnection ; The signal cavity is correspondingly set on the parts at the end of the cylinder body, and communicates with the spool drive cavity of the valve hole through the signal oil passage; the signal plug is correspondingly set on the piston rod assembly, and can be moved in or out with the movement of the piston The corresponding signal cavity can be kept in a sliding fit or separation state with the corresponding signal cavity.
进一步的,缓冲装置设置在腔Ⅰ端,阀孔和信号腔设置在导向套上,实现油缸在腔Ⅰ端的缓冲。Further, the buffer device is arranged at the end of the chamber I, and the valve hole and the signal chamber are arranged on the guide sleeve to realize the buffering of the oil cylinder at the end of the chamber I.
进一步的,缓冲装置设置在腔Ⅱ端,阀孔和信号腔设置在缸底上,实现油缸在腔Ⅱ端的缓冲。Further, the buffer device is arranged at the end of the chamber II, and the valve hole and the signal chamber are arranged on the bottom of the cylinder to realize the buffering of the oil cylinder at the end of the chamber II.
进一步的,在油缸的两端均设置有缓冲装置,腔Ⅰ端缓冲装置的阀孔和信号腔设置在导向套上,腔Ⅱ端缓冲装置的阀孔和信号腔设置在缸底上,可分别实现油缸在腔Ⅰ端和腔Ⅱ端的缓冲。Further, both ends of the oil cylinder are provided with buffer devices, the valve hole and the signal cavity of the buffer device at the cavity I end are arranged on the guide sleeve, and the valve hole and the signal cavity of the buffer device at the cavity II end are arranged on the bottom of the cylinder, which can be respectively Realize the buffering of the oil cylinder at the cavity I end and the cavity II end.
进一步的,卸荷槽和/或节流槽为浅而窄的狭长形结构。Further, the relief groove and/or the throttling groove is a shallow and narrow elongated structure.
进一步的,卸荷槽和/或节流槽为一沿阀芯表面倾斜一定角度的斜面,该斜面由外向阀芯环槽的方向倾斜。Further, the unloading groove and/or the throttling groove is an inclined surface inclined at a certain angle along the surface of the valve core, and the inclined surface is inclined from the outside to the direction of the ring groove of the valve core.
进一步的,卸荷槽和/或节流槽为一与贯通油道连通的径向孔。Further, the relief groove and/or the throttling groove is a radial hole communicating with the through oil passage.
进一步的,卸荷槽和/或节流槽为浅而窄的狭长形结构,横截面为变截面,其截面面积自阀芯环槽开始向外由大逐渐变小。Further, the unloading groove and/or the throttling groove is a shallow and narrow elongated structure, the cross section is a variable cross section, and the cross section area starts from the spool ring groove and gradually decreases from large to outward.
进一步的,卸荷槽和/或节流槽的槽宽范围为1-12mm,槽深的范围为0.1-4mm。Further, the width of the relief groove and/or the throttling groove is in the range of 1-12 mm, and the range of the groove depth is in the range of 0.1-4 mm.
进一步的,阀芯驱动比的取值范围为0.5-1.5,阻尼孔的直径范围为0.8-3mm;回位弹簧的刚度范围为2-10N/mm。Further, the value range of the valve core driving ratio is 0.5-1.5, the diameter of the damping hole is 0.8-3mm, and the stiffness range of the return spring is 2-10N/mm.
本实用新型具有以下有益效果:The utility model has the following beneficial effects:
(1)该液压缓冲油缸与传统的液压油缸相比,其缓冲结构更加简化,工艺性好,降低了制造难度和制造成本,质量容易保证,便于批量化生产;(1) Compared with the traditional hydraulic cylinder, the buffer structure of the hydraulic buffer cylinder is more simplified, the manufacturability is good, the manufacturing difficulty and manufacturing cost are reduced, the quality is easy to ensure, and it is convenient for mass production;
(2)优化了阀芯、阀孔的结构设置,提高了缓冲装置的调节性能,缓冲平稳性高且缓冲效果好。(2) The structural settings of the valve core and the valve hole are optimized, the adjustment performance of the buffer device is improved, the buffer stability is high and the buffer effect is good.
附图说明Description of drawings
图1是本实用新型液压缓冲油缸的结构原理示意图,油缸腔Ⅰ端设置有缓冲装置,油缸处于非缓冲工作状态;Fig. 1 is a schematic diagram of the structure of the hydraulic buffer cylinder of the present utility model, a buffer device is provided at the I end of the cylinder cavity, and the cylinder is in a non-buffer working state;
图2是图1液压缓冲油缸处于缓冲状态的结构原理示意图,图中用箭头表示出了此状态下的液流方向和流动路线;Fig. 2 is a schematic diagram of the structure principle of the hydraulic buffer cylinder of Fig. 1 in a buffer state, in which the direction of the liquid flow and the flow path in this state are indicated by arrows;
图3是图1阀芯的三维结构示意图;Fig. 3 is the three-dimensional structure schematic diagram of the valve core of Fig. 1;
图4是图2的E处局部放大图;Fig. 4 is a partial enlarged view at E of Fig. 2;
图5是图4的变形,阀芯的卸荷槽和节流槽设置为一小圆孔;Fig. 5 is the deformation of Fig. 4, the unloading groove and the throttling groove of the valve core are set as small round holes;
图6是本实用新型油缸腔Ⅱ端设置有缓冲装置的结构原理示意图;6 is a schematic diagram of the structural principle of the utility model where the second end of the cylinder cavity is provided with a buffer device;
图7是本实用新型液压缓冲油缸的双向缓冲结构原理示意图,油缸大腔Ⅰ均设置有缓冲装置。Fig. 7 is a schematic diagram of the bidirectional buffer structure principle of the hydraulic buffer cylinder of the present invention, and the large cavity I of the cylinder is provided with a buffer device.
图8是图3阀芯的变形,阀芯的卸荷槽和节流槽为一沿阀芯表面倾斜一定角度切出的斜面。Fig. 8 is a deformation of the valve core of Fig. 3. The unloading groove and the throttling groove of the valve core are inclined planes cut out along the surface of the valve core at a certain angle.
其中,上述附图包括以下附图标记:1、导向套;1-1、阀孔油槽Ⅰ;1-2、阀孔油槽Ⅱ;1-3、阀孔;1-4、阀孔油槽Ⅲ;1-5、信号油道;1-6、导向孔;1-7、腔Ⅰ油道;1-8、缸筒定位孔;2、缸头法兰;3、缸筒;4、信号塞;5、活塞;6、活塞杆;7、缸底;8、阀芯;8-1、弹簧腔;8-2、卸荷槽;8-3、阀芯环槽;8-4、节流槽;8-5、贯通油道;8-6、阻尼孔;9、回位弹簧;10、阀盖;11、油箱;X、信号腔;J、泄压阀口;K、主阀口;A1、腔Ⅱ油口;A2、腔Ⅱ泄荷口;B1、腔Ⅰ油口;B2、腔Ⅰ卸荷口;C、腔Ⅰ;D、腔Ⅱ;Q、阀芯驱动腔。Wherein, the above drawings include the following reference numerals: 1, guide sleeve; 1-1, valve hole oil groove I; 1-2, valve hole oil groove II; 1-3, valve hole; 1-4, valve hole oil groove III; 1-5, signal oil passage; 1-6, guide hole; 1-7, cavity I oil passage; 1-8, cylinder bore positioning hole; 2, cylinder head flange; 3, cylinder bore; 4, signal plug; 5, piston; 6, piston rod; 7, cylinder bottom; 8, valve core; 8-1, spring cavity; 8-2, unloading groove; 8-3, valve core ring groove; 8-4, throttle groove ;8-5, through oil passage; 8-6, damping hole; 9, return spring; 10, valve cover; 11, fuel tank; X, signal chamber; J, pressure relief valve port; K, main valve port; A1 , cavity II oil port; A2, cavity II unloading port; B1, cavity I oil port; B2, cavity I unloading port; C, cavity I; D, cavity II; Q, spool drive cavity.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步说明。The utility model will be further described below in conjunction with the accompanying drawings.
实施例1Example 1
如图1、图2所示,一种液压缓冲油缸,仅在腔Ⅰ一端设置缓冲装置,缓冲阀集成在导向套内,可实现油缸在腔Ⅰ一端活塞接近油缸行程终了时的缓冲。液压缓冲油缸主体部件包括导向套、缸头法兰、缸筒、活塞、活塞杆、缸底,缸头法兰和缸底分别固定连接在缸筒的两端形成一体;还包括信号塞4,信号塞与活塞依次套装在活塞杆上形成活塞杆总成,活塞与活塞杆固定连接,信号塞被限制在活塞与活塞杆的台阶面之间,活塞滑动配合在缸筒内,同时,活塞杆滑动配合在导向套的导向孔内,进一步,导向套再通过缸筒定位孔1-8套装在缸筒上,并通过缸头法兰与缸筒固定连接在一起。活塞将缸筒腔室分隔为腔ⅡD和腔ⅠC,腔ⅡD通过腔Ⅱ油口A1进油或排油,腔ⅠC通过腔Ⅰ油口B1进油或排油,腔Ⅰ从腔Ⅰ卸荷口B2排油或者进油。导向套上还设置有信号腔X,信号腔可与对应设置在腔ⅠC内的信号塞配对形成滑动配合。导向套上还设置有阀孔1-3,阀孔上沿阀孔轴向并列间隔设置有沿阀孔径向向外拓展形成的环形阀孔油槽Ⅰ、阀孔油槽Ⅱ和阀孔油槽Ⅲ,阀孔油槽Ⅰ与腔Ⅱ泄荷口A2及腔Ⅱ油口A1连通,阀孔油槽Ⅱ与腔Ⅰ油口B1连通,阀孔油槽Ⅲ通过腔Ⅰ油道1-7与腔ⅠC连通;还包括阀芯8及回位弹簧9,如图3所示,阀芯上设置有阀芯环槽8-3,阀芯环槽为沿阀芯表面向内拓展形成的一定宽度和深度的环状油槽,阀芯环槽的两端还分别设置有卸荷槽8-2和节流槽8-4,卸荷槽和节流槽为在阀芯表面从阀芯环槽的边缘开始沿轴线方向切除材料形成的狭长油槽;阀芯上还设置有阻尼孔8-6和弹簧腔8-1,阻尼孔位于阀芯上设置有节流槽的一端,弹簧腔则设置在阀芯的另一端,阀芯环槽通过贯通油道8-5与阀芯带弹簧腔的一端贯通,同时又通过阻尼孔与阀芯的另一端贯通;阀孔的一端固定有阀盖10,另一端与缸头法兰连接,阀芯配合装配在阀孔内,回位弹簧9的一端安装在阀芯的弹簧腔内,另一端低压在缸头法兰上,阀芯和回位弹簧被约束在阀盖和缸头法兰之间,正常工作状态下,阀芯在回位弹簧的推力作用下,阀芯设置有阻尼孔的一端低压在阀盖上,此时,阀孔油槽Ⅱ和阀孔油槽Ⅲ通过阀芯环槽正常连通,主阀口K处于正常的阀口开度状态,腔ⅠC可通过腔Ⅰ油道、阀孔油槽Ⅲ、主阀口K、阀孔油槽Ⅱ及腔Ⅰ油口B1正常进油或排油,于此同时,阀孔油槽Ⅰ则处于被阀芯外圆面完全封闭的状态,阀孔油槽Ⅰ与阀孔油槽Ⅱ之间的连通油路被完全切断;导向套上还设置有信号油道1-5,信号腔通过信号油道与阀芯驱动腔Q连通。As shown in Figure 1 and Figure 2, a hydraulic buffer cylinder is provided with a buffer device only at one end of the cavity I, and the buffer valve is integrated in the guide sleeve, which can realize the buffering of the cylinder at the end of the cavity I end of the cylinder when the piston approaches the end of the cylinder stroke. The main components of the hydraulic buffer cylinder include a guide sleeve, a cylinder head flange, a cylinder barrel, a piston, a piston rod, and a cylinder bottom. The cylinder head flange and the cylinder bottom are respectively fixed and connected to the two ends of the cylinder barrel to form an integral body; it also includes a
液压缓冲油缸的作用原理为:如图1所示,当高压油通过腔Ⅱ油口A1进入腔ⅡD时,活塞在腔Ⅱ高压油的推动下,带动活塞杆总成在缸筒内孔及导向套导向孔的联合导向下,按照图1箭头所示的方向沿缸筒轴线方向向外伸出,与此同时,腔ⅠC内的液压油则在活塞的推压下通过腔Ⅰ油道、阀孔油槽Ⅲ、主阀口K、阀孔油槽Ⅱ及腔Ⅰ油口B1流回油箱11;在活塞杆向外伸出的过程中,信号塞随活塞一起同步移动并逐渐向信号腔靠近,当信号塞进入信号腔形成滑动配合后,如图2、图4所示,信号腔内的油液即与腔ⅠC内的油液隔离开来并随着活塞的移动受到信号塞的推压,形成控制信号压力油,进而通过信号油道1-5进入阀芯驱动腔Q,该部分控制信号压力油一部分会通过阀芯上的阻尼孔8-6、贯通油道8-5、阀孔油槽Ⅱ及腔Ⅰ油口B1回油,其余部分则推动阀芯克服回位弹簧的阻力移动,从而调节主阀口K的开度大小进而使腔ⅠC产生回油节流背压,通过腔Ⅰ回油节流背压的方式控制活塞的移动速度,实现油缸的缓冲功能;与此同时,阀芯的移动还会打开泄压阀口J,从而使卸荷槽8-2与阀孔油槽Ⅰ1-1连通,进而可使腔ⅡD的压力油通过腔Ⅱ油口A1、腔Ⅱ泄荷口A2、阀孔油槽Ⅰ、泄压阀口J、卸荷槽8-2、阀孔油槽Ⅱ及腔Ⅰ油口B1与回油油箱连通,此时腔ⅡD处于卸荷状态,腔ⅡD通过对高压油的卸荷作用实现了对活塞运动速度的控制,达到了本实用新型通过回油腔节流背压和高压腔泄压卸荷的双重作用来实现油缸缓冲的目的,节能高效。阀芯的运动状态受活塞运动速度的动态控制,从而动态调节主阀口K和泄压阀口J的开度大小,进而动态调节控制油缸腔ⅠC和腔ⅡD的压力,通过压力的动态控制实现油缸的高质量缓冲。当活塞到达油缸行程终点停止运动后,缓冲结束,阀芯在回位弹簧作用下回位。当活塞需要反向返回时,则通过操纵液压系统主阀(图中未示出)使腔ⅠC与高压油接通,腔ⅡD与回油油箱接通,从而实现油缸的反向运动,活塞杆缩回缸筒内。The working principle of the hydraulic buffer cylinder is: as shown in Figure 1, when the high pressure oil enters the cavity IID through the cavity II oil port A1, the piston is driven by the high pressure oil in the cavity II to drive the piston rod assembly in the cylinder bore and guide. Under the joint guidance of the guide holes of the sleeve, it protrudes outward along the axis of the cylinder in the direction shown by the arrow in Figure 1. At the same time, the hydraulic oil in the cavity IC passes through the oil passages and valves in the cavity I under the pressure of the piston. Hole oil groove III, main valve port K, valve hole oil groove II and cavity I oil port B1 flow back to the
实施例2:Example 2:
如图6所示,一种液压缓冲油缸,仅在腔Ⅱ一端设置缓冲装置,缓冲阀集成在缸底上,可实现油缸在腔Ⅱ一端活塞接近油缸行程终了时的缓冲。与实施例1相比,主要的区别在于:阀孔和信号腔均设置在缸底上,信号塞为圆柱形结构设置在活塞杆底部的中心位置,其作用原理与实施例1类似,在此不再重复。As shown in Figure 6, a hydraulic buffer cylinder has a buffer device only at one end of the chamber II, and the buffer valve is integrated on the bottom of the cylinder, which can realize the buffering of the cylinder at the end of the chamber II when the piston is close to the end of the cylinder stroke. Compared with Embodiment 1, the main difference is that both the valve hole and the signal cavity are arranged on the bottom of the cylinder, and the signal plug is a cylindrical structure arranged at the center of the bottom of the piston rod. Its working principle is similar to that of Embodiment 1. Here no more repetitions.
实施例3:Example 3:
如图7所示,一种液压缓冲油缸,在油缸的两端都设置了缓冲装置,可实现油缸在任意一端活塞接近油缸行程终了时的缓冲。本实施例是实施例1和实施例2的复合结构,可实现油缸的双向缓冲功能。油缸工作过程中,当活塞接近油缸某一端的行程终点时,仅设置在该端的缓冲装置被激活发挥缓冲功能,其作用原理与前述类似,在此不再重复。As shown in Fig. 7, a hydraulic buffer cylinder is provided with buffer devices at both ends of the cylinder, which can realize buffering when the piston at any end of the cylinder is close to the end of the stroke of the cylinder. This embodiment is the composite structure of Embodiment 1 and
实施例4:Example 4:
阀芯的卸荷槽和节流槽的设置形式还可做出多种变化,根据需要,可以通过改变槽的深度、宽度、形态、位置、截面形状等方式改变槽口的调节性能,已得到更加优异的调速特性,提高油缸的缓冲性能。The setting form of the unloading groove and the throttling groove of the valve core can also be changed in many ways. According to the needs, the adjustment performance of the groove can be changed by changing the depth, width, shape, position and cross-sectional shape of the groove. More excellent speed regulation characteristics, improve the buffer performance of the cylinder.
图3、图4展示的卸荷槽和节流槽为浅而窄的狭长形结构,其中节流槽的截面为变截面,其槽宽自阀芯环槽8-3开始向外由宽逐渐变窄直至弧线封头,卸荷槽的底面为不同深度的台阶面,弧线封头端的槽深较浅,从而提高了卸荷的平稳性,以上卸荷槽的设置从宽度和深度两个方面实现了节流槽的变截面,改善了油缸的缓冲性能;节流槽基本为等宽等深的结构,以求加工简单;The relief grooves and throttle grooves shown in Figures 3 and 4 are shallow and narrow elongated structures, wherein the cross-section of the throttle groove is a variable cross-section, and its groove width starts from the spool ring groove 8-3 outwards and gradually increases from width to width. It narrows to the arc head. The bottom surface of the unloading groove is a step surface with different depths, and the groove depth at the end of the arc head is shallower, thereby improving the stability of unloading. The setting of the above unloading groove varies from width and depth. In one aspect, the variable section of the throttling groove is realized, which improves the buffer performance of the oil cylinder; the throttling groove is basically a structure of equal width and depth, in order to simplify the processing;
图5展示的卸荷槽和节流槽为一与贯通油道8-5连通的径向小圆孔,结构简化。The unloading groove and the throttling groove shown in FIG. 5 are small radial holes communicating with the through oil passages 8-5, and the structure is simplified.
图8展示的卸荷槽和节流槽为一沿阀芯表面倾斜一定角度切出的斜面,加工简单。The unloading groove and the throttling groove shown in Figure 8 are inclined planes cut along the surface of the valve core at a certain angle, and the processing is simple.
以上为实施例1-4的结构介绍,显而易见,参照原理图1-8的指导及上述实施例1-4的介绍,还可以变化出更多的实施例,在此不再详述。The above is an introduction to the structure of Embodiments 1-4. Obviously, with reference to the guidance of schematic diagrams 1-8 and the introduction of the above-mentioned Embodiments 1-4, more embodiments can be changed, which will not be described in detail here.
需要指出的是,以上仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此。显而易见,根据实际需要,还可以做出种种变化,例如:阀芯、阀孔结构上的变化、信号腔及信号塞设置方式的变化、油口及油道的变化(位置、方向、形状、形式等)、油槽或油腔形状及位置、数量的变化、油缸的结构变化等;缓冲弹件的设置形式也有多种变化,例如可以压缩的形式装配在弹性腔内,但亦可以以拉伸的形式设置在滑阀另一端,具有同等的效果。任何熟悉本领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的原理图、实施方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。It should be pointed out that the above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Obviously, according to actual needs, various changes can also be made, such as: changes in the structure of the valve core and valve hole, changes in the setting method of the signal cavity and signal plug, changes in oil ports and oil passages (position, direction, shape, form) etc.), the shape and position of the oil groove or the oil cavity, the change of the quantity, the structural change of the oil cylinder, etc.; there are also many changes in the setting form of the buffer elastic piece, for example, it can be assembled in the elastic cavity in the form of compression, but it can also be stretched. The form is set at the other end of the spool valve and has the same effect. Any person skilled in the art who is familiar with the technical scope disclosed by the present utility model, according to the principle diagram of the present utility model, the embodiment and its utility model concept, make equivalent replacements or changes, all should be included within the protection scope of the present utility model. .
Claims (10)
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111927848A (en) * | 2020-07-30 | 2020-11-13 | 青岛极致创新科技有限公司 | Hydraulic buffer oil cylinder |
CN114593109A (en) * | 2022-02-15 | 2022-06-07 | 湖南中联重科智能高空作业机械有限公司 | Cylinder Shock Valves and Hydraulic Cylinders |
CN115614347A (en) * | 2022-10-27 | 2023-01-17 | 济南夫驰科技有限公司 | End unloading oil cylinder |
CN117249144A (en) * | 2023-11-15 | 2023-12-19 | 常州市振跃液压机械有限公司 | Hydraulic cylinder with buffer performance for engineering machinery |
US12196229B2 (en) | 2020-11-04 | 2025-01-14 | Qingdao Acme Innovation Technology Co., Ltd. | Unloading valve and combined valve type buffer cylinder |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111927848A (en) * | 2020-07-30 | 2020-11-13 | 青岛极致创新科技有限公司 | Hydraulic buffer oil cylinder |
CN111927848B (en) * | 2020-07-30 | 2024-12-03 | 青岛极致创新科技有限公司 | Hydraulic buffer cylinder |
US12196229B2 (en) | 2020-11-04 | 2025-01-14 | Qingdao Acme Innovation Technology Co., Ltd. | Unloading valve and combined valve type buffer cylinder |
CN114593109A (en) * | 2022-02-15 | 2022-06-07 | 湖南中联重科智能高空作业机械有限公司 | Cylinder Shock Valves and Hydraulic Cylinders |
CN115614347A (en) * | 2022-10-27 | 2023-01-17 | 济南夫驰科技有限公司 | End unloading oil cylinder |
CN115614347B (en) * | 2022-10-27 | 2023-04-18 | 济南夫驰科技有限公司 | End unloading oil cylinder |
CN117249144A (en) * | 2023-11-15 | 2023-12-19 | 常州市振跃液压机械有限公司 | Hydraulic cylinder with buffer performance for engineering machinery |
CN117249144B (en) * | 2023-11-15 | 2024-01-26 | 常州市振跃液压机械有限公司 | Hydraulic cylinder with buffer performance for engineering machinery |
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