CN212250186U - A flame retardant exhaust muffler - Google Patents
A flame retardant exhaust muffler Download PDFInfo
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- CN212250186U CN212250186U CN202020462253.1U CN202020462253U CN212250186U CN 212250186 U CN212250186 U CN 212250186U CN 202020462253 U CN202020462253 U CN 202020462253U CN 212250186 U CN212250186 U CN 212250186U
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Abstract
本实用新型公开了一种阻火型排气消声器,包括主消声器,主消声器的进气端通过第一膨胀节与进气弯头消声器连接,主消声器的排气端通过第二膨胀节与排气弯管连接,主消声器的内部沿着气流方向依次设置有第一阻火网和第二阻火网,主消声器的底端设置有排油阀。本实用新型消声结构合理,消声效果好,对噪声,由此可消除噪声;对气流,使增压过不均匀脉动压力的气流在此减速,削平峰值压力,使气流趋于均匀、稳定,同时阻火结构得当,阻火性能好,有效防止放炮现象发生。
The utility model discloses a fire-resistance type exhaust muffler, which comprises a main muffler. The intake end of the main muffler is connected to the intake elbow muffler through a first expansion joint, and the exhaust end of the main muffler is connected to the exhaust through a second expansion joint. The air elbow is connected, the interior of the main muffler is sequentially provided with a first flame arrester and a second flame arrester along the air flow direction, and an oil discharge valve is arranged at the bottom end of the main muffler. The utility model has a reasonable muffling structure, good muffling effect, and can eliminate noise; for airflow, the airflow supercharged by uneven pulsating pressure is decelerated here, the peak pressure is flattened, and the airflow tends to be uniform and stable , At the same time, the fire resistance structure is appropriate, the fire resistance performance is good, and the shooting phenomenon is effectively prevented.
Description
技术领域technical field
本实用新型涉及一种消声器,尤其是一种阻火型排气消声器。The utility model relates to a muffler, in particular to a fire-blocking type exhaust muffler.
背景技术Background technique
调车内燃机废气经短管直接从车顶棚排出,该排气口噪声高达 120dB(A),致使调车噪声严重超标。调车经常行驶在工厂各车间内或某个限定区域内,高噪声严重破坏车间内或周边工作声学环境。同时在内燃机尾气中可能存在CO、CH化合物、未燃尽油粒和碳微粒等可燃性物质,在高温作用下可能会产生火星排到大气中,存在消防安全隐患,因此,我们提出一种阻火型排气消声器。The exhaust gas of the shunting internal combustion engine is directly discharged from the roof through a short pipe, and the noise of the exhaust port is as high as 120dB(A), which causes the shunting noise to exceed the standard seriously. The shunting train often drives in various workshops of the factory or in a certain limited area, and the high noise seriously damages the working acoustic environment in the workshop or around it. At the same time, there may be flammable substances such as CO, CH compounds, unburned oil particles and carbon particles in the exhaust gas of internal combustion engines. Under the action of high temperature, sparks may be generated and discharged into the atmosphere, posing a fire safety hazard. Therefore, we propose a resistance Fire-type exhaust muffler.
实用新型内容Utility model content
针对上述问题,本实用新型提供一种阻火型排气消声器,以解决目前市场上采用压缩弹簧实现阀门的启闭,导致的加工难度较大和故障率较高的问题。Aiming at the above problems, the present invention provides a fire-resisting exhaust muffler to solve the problems of high processing difficulty and high failure rate caused by the use of compression springs to open and close the valve in the current market.
为实现上述目的,本实用新型提供如下技术方案,一种阻火型排气消声器,包括主消声器,所述主消声器的进气端通过第一膨胀节与进气弯头消声器连接,所述主消声器的排气端通过第二膨胀节与排气弯管连接,所述主消声器的内部沿着气流方向依次设置有第一阻火网和第二阻火网,所述主消声器的底端设置有排油阀。In order to achieve the above purpose, the present utility model provides the following technical solutions: a flame arrester exhaust muffler, comprising a main muffler, the intake end of the main muffler is connected to the intake elbow muffler through a first expansion joint, the main muffler is The exhaust end of the muffler is connected with the exhaust elbow through the second expansion joint, the interior of the main muffler is sequentially provided with a first fire-resisting net and a second fire-resisting net along the airflow direction, and the bottom end of the main muffler is provided with Has a drain valve.
作为本实用新型的一种优选技术方案,所述主消声器的两端与第一膨胀节和第二膨胀节之间通过法兰盘密封连接,所述第一膨胀节和第二膨胀节分别与弯头消声器和排气弯管之间通过法兰盘密封连接。As a preferred technical solution of the present invention, the two ends of the main muffler are sealedly connected with the first expansion joint and the second expansion joint through flanges, and the first expansion joint and the second expansion joint are respectively connected to the The connection between the elbow muffler and the exhaust elbow is sealed by the flange.
作为本实用新型的一种优选技术方案,所述排气弯管的端部设置有阻火帽,所述阻火帽主体为网状结构。As a preferred technical solution of the present invention, the end of the exhaust elbow is provided with a flame arrester, and the main body of the flame arrester is a mesh structure.
作为本实用新型的一种优选技术方案,所述进气弯头消声器和排气弯管的管口与主消声器之间均呈°弯折,且转折处为圆弧弯折。As a preferred technical solution of the present invention, the nozzles of the intake elbow muffler and the exhaust elbow and the main muffler are all bent at a degree, and the turning point is an arc bending.
作为本实用新型的一种优选技术方案,所述第一阻火网和第二阻火网在主消声器的内部将其分割为三个腔室,位于中间的所述腔室内安装有四根消声管,四根所述消声管之间填充有吸音填料,四根所述消声管及其之间的吸音填料共同组成内消声结构。As a preferred technical solution of the present invention, the first flame arrester and the second flame arrester are divided into three chambers inside the main muffler, and four mufflers are installed in the chamber located in the middle. The sound-absorbing filler is filled between the four sound-absorbing pipes, and the four sound-absorbing pipes and the sound-absorbing filler between them together form an internal sound-absorbing structure.
作为本实用新型的一种优选技术方案,所述第一膨胀节和第二膨胀节均插入到主消声器的内部。As a preferred technical solution of the present invention, both the first expansion joint and the second expansion joint are inserted into the interior of the main muffler.
作为本实用新型的一种优选技术方案,所述主消声器、进气弯头消声器和排气弯管的外部均包覆有硅酸铝棉板,所述硅酸铝棉板的厚度为30~ 50mm。As a preferred technical solution of the present invention, the main muffler, the intake elbow muffler and the exhaust elbow are all covered with aluminum silicate wool board, and the thickness of the aluminum silicate wool board is 30~ 50mm.
作为本实用新型的一种优选技术方案,所述第一阻火网和第二阻火网均为金属网,且所述阻火网的厚度10-20cm。As a preferred technical solution of the present utility model, the first fire-resisting mesh and the second fire-resisting mesh are both metal meshes, and the thickness of the fire-resisting mesh is 10-20 cm.
作为本实用新型的一种优选技术方案,所述排油阀开口向下,所述排油阀与主消声器之间采用螺纹连接固定,且所述排油阀与主消声器的连接处设置有耐高温的金属密封圈。As a preferred technical solution of the present invention, the oil discharge valve opens downward, the oil discharge valve and the main muffler are fixed by threaded connection, and the connection between the oil discharge valve and the main muffler is provided with a resistance High temperature metal sealing ring.
与现有技术相比,本实用新型的有益效果:消声结构合理,消声效果,利用弯管接头的抗性消声特性,对噪声,由此可消除某些中低频成分的噪声;对气流,使增压过不均匀脉动压力的气流在此减速,削平峰值压力,使气流趋于均匀、稳定;主消声器为阻抗结合结构,主要消除低、中频噪声,阻性主要消除中、高频噪声;其次,阻火结构得当,阻火性能好,在本系统外表面包有30~50mm厚的硅酸铝棉板,保持系统处于500℃高温状态,有利于废气中油粒气化;在主消声器第一和第三腔内各设一道阻火网。它能吸附废气中柴油粒子和碳粒,在高温作用下在此可以被燃烧掉。Compared with the prior art, the utility model has the following beneficial effects: the noise-absorbing structure is reasonable, the noise-absorbing effect is effective, and the noise-absorbing characteristics of the elbow joints are used to reduce noise, so that the noise of some medium and low frequency components can be eliminated; Air flow, which decelerates the air pressurized with uneven pulsating pressure, flattens the peak pressure, and makes the air flow more uniform and stable; the main muffler is an impedance combination structure, which mainly eliminates low and medium frequency noise, and the resistance mainly eliminates medium and high frequency. Noise; secondly, the fire resistance structure is appropriate and the fire resistance performance is good. There is a 30-50mm thick aluminum silicate cotton board on the outer surface of the system to keep the system at a high temperature of 500 ° C, which is conducive to the gasification of oil particles in the exhaust gas; in the main muffler Each of the first and third cavities is provided with a fire-resisting net. It can adsorb diesel particles and carbon particles in the exhaust gas, where they can be burned off under the action of high temperature.
附图说明Description of drawings
图1为本实用新型阻火型排气消声器的主视图。Fig. 1 is the front view of the flame-retardant exhaust muffler of the utility model.
图2为本实用新型阻火型排气消声器的俯视图。FIG. 2 is a top view of the flame-retardant exhaust muffler of the utility model.
图中:1、主消声器;2、第一膨胀节;3、进气弯头消声器;4、第二膨胀节;5、排气弯管;6、阻火帽;7、第一阻火网;8、第二阻火网;9、排油阀;10、消声管。In the figure: 1. Main muffler; 2. First expansion joint; 3. Intake elbow muffler; 4. Second expansion joint; 5. Exhaust elbow; 6. Flame arrester; 7. First flame arrester ; 8. The second flame arrester; 9. Oil drain valve; 10. Muffler pipe.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。本实用新型的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本实用新型限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本实用新型的原理和实际应用,并且使本领域的普通技术人员能够理解本实用新型从而设计适于特定用途的带有各种修改的各种实施例。The present utility model will be described in further detail below with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are presented for purposes of illustration and description, and are not intended to be exhaustive or to limit the invention to the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to better explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for the design of various embodiments with various modifications as are suited to the particular use.
请参阅图1-2所示,本实用新型提供一种技术方案:Please refer to Fig. 1-2, the utility model provides a technical solution:
一种阻火型排气消声器,包括主消声器1,主消声器1的进气端通过第一膨胀节2与进气弯头消声器3连接,主消声器1的排气端通过第二膨胀节4与排气弯管5连接,主消声器1的内部沿着气流方向依次设置有第一阻火网7和第二阻火网8,主消声器1的底端设置有排油阀9。A flame retardant exhaust muffler, comprising a main muffler 1, the intake end of the main muffler 1 is connected with the
其中,主消声器1的两端与第一膨胀节2和第二膨胀节4之间通过法兰盘密封连接,第一膨胀节2和第二膨胀节4分别与弯头消声器3和排气弯管5之间通过法兰盘密封连接;排气弯管5的端部设置有阻火帽6,阻火帽6主体为网状结构;进气弯头消声器3和排气弯管5的管口与主消声器1 之间均呈90°弯折,且转折处为圆弧弯折;第一阻火网7和第二阻火网8在主消声器1的内部将其分割为三个腔室,位于中间的腔室内安装有四根消声管10,四根消声管10之间填充有吸音填料,四根消声管10及其之间的吸音填料共同组成内消声结构;第一膨胀节2和第二膨胀节4均插入到主消声器1的内部;主消声器1、进气弯头消声器3和排气弯管5的外部均包覆有硅酸铝棉板,硅酸铝棉板的厚度为30~50mm;第一阻火网7和第二阻火网8均为金属网,且阻火网的厚度10-20cm,排油阀9开口向下,排油阀9与主消声器1之间采用螺纹连接固定,且排油阀9与主消声器1的连接处设置有耐高温的金属密封圈。Wherein, the two ends of the main muffler 1 are connected with the first expansion joint 2 and the
工作原理:进气弯头消声器由两个90°连续弯头消声器组成的抗性消声结构。在此消声腔内,气流和噪声都进行扩张,然后收缩排出。对噪声,由此可消除某些中低频成分的噪声;对气流,使增压过不均匀脉动压力的气流在此减速,削平峰值压力,使气流趋于均匀、稳定。这样气流在此进行两个90°急转弯时可降低阻力损失,也可减弱气流二次噪声的强度;其次,主消声器为阻抗结合结构,即声、气进入主消声器第一腔时再次扩张,经防火网栅后收缩流进第二腔。第二腔由四根消声管和吸声材料组成阻性消声结构。当声、气进入第二腔后再次扩张,经防火网栅后,收缩排出。此结构为两个抗性,一个阻性组成混合式消声器。抗性主要消除低、中频噪声,阻性主要消除中、高频噪声;同时,当声波沿管路向前传播,遇到直角弯头垂直管壁时会产生反射波,部分声波沿原路反射回来,这样就削弱了原噪声的强度,并且噪声在两个相互垂直的平面内传播,在这样弯管中频率从500~4000Hz消声量为1.5~4.5dB,随频率增高,消声量增大。再加车顶棚排气口噪声反射损失,在500Hz以下均有损失,频率越低损失越大,约在1~10dB之间;另外,在本系统外表面包有30~50mm厚的硅酸铝棉板,保持系统处于500℃高温状态。有利于废气中油粒气化。可燃性物质在比原排气道长很多的本系统内可得到进一步燃烧(主要以火星形式);而且,在主消声器第一和第三腔内各设一道阻火网。它能吸附废气中柴油粒子和碳粒,在高温作用下在此可以被燃烧掉,最后,若柴油可能在燃爆很不充分下在消声器内积下废油和水,为防止消声器内积存大量可燃物质,引起较大燃烧或放炮。在主消声器内的最低处设有排油通道,积油由排油孔和阀门排出,只要经常开阀排油就可防止放炮现象发生;在本系统末端加装防火帽,可万无一失捕抓可能遗漏的火星。由于帽与大气接触,网罩上的温度大大低于500℃,火星在通过网时温度骤降而熄灭。Working principle: The intake elbow muffler is a resistant muffler structure composed of two 90° continuous elbow mufflers. In this anechoic cavity, both the airflow and the noise expand and then contract and discharge. For noise, the noise of some medium and low frequency components can be eliminated; for airflow, the airflow supercharged by uneven pulsating pressure is decelerated here, and the peak pressure is flattened, so that the airflow tends to be uniform and stable. In this way, when the airflow makes two 90° sharp turns here, the resistance loss can be reduced, and the intensity of the secondary noise of the airflow can also be weakened; secondly, the main muffler is an impedance combination structure, that is, when the sound and gas enter the first cavity of the main muffler, they expand again. After passing through the fire grid, it shrinks and flows into the second cavity. The second cavity consists of four muffler pipes and sound-absorbing materials to form a resistive muffler structure. When the sound and gas enter the second cavity, they expand again, and after passing through the fire-proof grid, they shrink and discharge. This structure is two resistive, one resistive constitutes a hybrid muffler. The resistance mainly eliminates low and medium frequency noise, and the resistance mainly eliminates medium and high frequency noise; at the same time, when the sound wave propagates forward along the pipeline and encounters the vertical pipe wall of the right angle elbow, a reflected wave will be generated, and part of the sound wave will be reflected back along the original path In this way, the intensity of the original noise is weakened, and the noise propagates in two mutually perpendicular planes. In such a bend, the frequency from 500 to 4000Hz is 1.5 to 4.5dB, and as the frequency increases, the noise reduction increases. In addition, the noise reflection loss of the exhaust port of the roof of the car is lost below 500Hz. The lower the frequency, the greater the loss, about 1-10dB; in addition, there is 30-50mm thick aluminum silicate cotton on the outer surface of the system. board and keep the system at a high temperature of 500 °C. It is beneficial to the gasification of oil particles in the exhaust gas. Combustible substances can be further burned (mainly in the form of sparks) in this system, which is much longer than the original exhaust duct; moreover, a flame arrester is set in the first and third chambers of the main muffler. It can adsorb diesel particles and carbon particles in the exhaust gas, which can be burned here under the action of high temperature. Finally, if the diesel oil may accumulate waste oil and water in the muffler under the condition of insufficient explosion, in order to prevent a large amount of accumulation in the muffler. Combustible substances, causing large burns or blasting. There is an oil discharge channel at the lowest part of the main muffler, and the accumulated oil is discharged from the oil discharge hole and valve. As long as the valve is frequently opened to discharge the oil, the shooting phenomenon can be prevented; the fire cap is installed at the end of the system, which can be foolproof. Missing Mars. Because the cap is in contact with the atmosphere, the temperature on the mesh cover is much lower than 500 ℃, and the temperature of Mars plummets and extinguishes as it passes through the mesh.
显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域及相关领域的普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都应属于本实用新型保护的范围。Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art and related fields without creative work shall fall within the protection scope of the present invention.
Claims (9)
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