CN212241051U - Robot - Google Patents
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Abstract
Description
技术领域technical field
本申请涉及机器人技术领域,具体涉及一种机器人。The present application relates to the field of robotics, and in particular, to a robot.
背景技术Background technique
分拣机器人具有能不断重复工作和劳动,不知疲劳,不怕危险的特点,大大减轻了人类繁重的体力劳动,因此,分拣机器人得到了越来越广泛的应用。Sorting robots have the characteristics of being able to repeat work and labor continuously, without being tired or afraid of danger, which greatly reduces the heavy manual labor of human beings. Therefore, sorting robots have been more and more widely used.
随着我国制造业的发展,数控机床的应用也越来越普遍,为了减少人工分拣零件时成本高、效率低、及机器故障或误操作容易造成安全隐患的问题,分拣机器人越来越多的应用到数控机床中,以完成各种不同形状和状态的工件分拣工作。With the development of my country's manufacturing industry, the application of CNC machine tools is becoming more and more common. In order to reduce the high cost, low efficiency, and potential safety hazards caused by machine failure or misoperation, sorting robots are becoming more and more common. It is widely used in CNC machine tools to complete the sorting of workpieces of various shapes and states.
然而分拣机器人在工作过程中,存在着运行平稳性较差的问题,容易造成抓取的零件脱落,导致机器人的工作性能降低。However, during the working process of the sorting robot, there is a problem of poor running stability, which is easy to cause the grasped parts to fall off, resulting in a decrease in the working performance of the robot.
实用新型内容Utility model content
因此,本申请要解决的技术问题在于提供一种机器人,能够提高机器人运行过程中的平稳性,有效避免抓取的零件脱落,提高机器人的工作稳定性。Therefore, the technical problem to be solved by the present application is to provide a robot, which can improve the stability of the robot during operation, effectively prevent the grasped parts from falling off, and improve the working stability of the robot.
为了解决上述问题,本申请提供一种机器人,包括第一关节、第二关节和机械手,第二关节安装在第一关节上,机械手安装在第二关节上,第二关节能够相对于第一关节转动,第二关节上设置有反作用结构,在第二关节转动时,反作用结构用于为第二关节提供与第二关节的运动方向相反的反作用力。In order to solve the above problems, the present application provides a robot including a first joint, a second joint and a manipulator, the second joint is mounted on the first joint, the manipulator is mounted on the second joint, and the second joint can be relative to the first joint When the second joint is rotated, a reaction structure is arranged on the second joint. When the second joint rotates, the reaction structure is used to provide the second joint with a reaction force opposite to the movement direction of the second joint.
优选地,反作用结构包括连杆机构,连杆机构的两端均设置在第二关节上,且连杆机构的运动方向与第二关节的运动方向相反。Preferably, the reaction structure includes a link mechanism, both ends of the link mechanism are arranged on the second joint, and the movement direction of the link mechanism is opposite to the movement direction of the second joint.
优选地,连杆机构的第一端能够转动地设置在第二关节的第一端,连杆机构的第二端能够转动地设置在第二关节的第二端。Preferably, the first end of the link mechanism is rotatably arranged at the first end of the second joint, and the second end of the link mechanism is rotatably arranged at the second end of the second joint.
优选地,连杆机构的第一端设置在第一关节和第二关节的配合位置处,连杆机构的第二端设置在第二关节和机械手的配合位置处。Preferably, the first end of the link mechanism is set at the matching position of the first joint and the second joint, and the second end of the link mechanism is set at the matching position of the second joint and the manipulator.
优选地,机器人还包括第三关节,第三关节安装在第二关节上,机械手通过第三关节安装在第二关节上。Preferably, the robot further includes a third joint, the third joint is mounted on the second joint, and the manipulator is mounted on the second joint through the third joint.
优选地,第三关节能够相对于第二关节转动;或,机械手能够相对于第三关节转动。Preferably, the third joint can rotate relative to the second joint; or, the manipulator can rotate relative to the third joint.
优选地,连杆机构包括第一连杆、第二连杆和第三连杆,其中第一连杆能够转动地连接在第二关节的第一端,第三连杆能够转动地连接在第二关节的第二端,第二连杆的第一端能够转动地连接在第一连杆上,第二连杆的第二端能够转动地连接在第三连杆上。Preferably, the link mechanism includes a first link, a second link and a third link, wherein the first link is rotatably connected to the first end of the second joint, and the third link is rotatably connected to the first link. The second ends of the two joints, the first end of the second link is rotatably connected to the first link, and the second end of the second link is rotatably connected to the third link.
优选地,第二连杆设置在第一连杆和第三连杆的上侧。Preferably, the second link is provided on the upper side of the first link and the third link.
优选地,第二关节的第一端固定设置有螺柱,连杆机构的第一端通过螺柱能够转动地安装在第二关节上;和/或,第二关节的第二端固定设置有螺柱,连杆机构的第二端通过螺柱能够转动地安装在第二关节上。Preferably, the first end of the second joint is fixedly provided with a stud, and the first end of the link mechanism is rotatably mounted on the second joint through the stud; and/or, the second end of the second joint is fixedly provided with a stud A stud, the second end of the link mechanism is rotatably mounted on the second joint through the stud.
优选地,机器人还包括基座,第一关节安装在基座上,基座上设置有控制第二关节相对于第一关节的转动方向的控制器。Preferably, the robot further comprises a base, the first joint is mounted on the base, and the base is provided with a controller for controlling the rotation direction of the second joint relative to the first joint.
优选地,第一关节上安装有电机,电机与第二关节驱动连接,并驱动第二关节转动。Preferably, a motor is installed on the first joint, the motor is drivingly connected with the second joint, and drives the second joint to rotate.
优选地,电机与第二关节之间设置有减速器,电机通过减速器与第二关节驱动连接。Preferably, a reducer is provided between the motor and the second joint, and the motor is drivingly connected to the second joint through the reducer.
优选地,机械手上设置有位移传感器,位移传感器用于获取机械手的当前位置。Preferably, a displacement sensor is provided on the manipulator, and the displacement sensor is used to obtain the current position of the manipulator.
优选地,机器人还包括控制器,位移传感器通讯连接至控制器,控制器根据位移传感器传输的位移信息调节机械手的运动位置。Preferably, the robot further includes a controller, the displacement sensor is communicatively connected to the controller, and the controller adjusts the movement position of the manipulator according to the displacement information transmitted by the displacement sensor.
本申请提供的机器人,包括第一关节、第二关节和机械手,第二关节安装在第一关节上,机械手安装在第二关节上,第二关节能够相对于第一关节转动,第二关节上设置有反作用结构,在第二关节转动时,反作用结构用于为第二关节提供与第二关节的运动方向相反的反作用力。当第二关节向一个方向旋转时,反作用结构也会对第二关节施加一个反作用力,该反作用力的方向与第二关节的转动方向相反,从而为第二关节提供一个反向力,由于反作用结构的反作用力与第二关节的转动方向相反,因此能够降低机器人的振动特性,平衡机器人运转过程中的振动作用力,从而提高机器人运行过程中的平稳性,有效避免抓取的零件脱落,提高机器人的工作稳定性。The robot provided by the present application includes a first joint, a second joint and a manipulator, the second joint is mounted on the first joint, the manipulator is mounted on the second joint, the second joint can rotate relative to the first joint, and the second joint is mounted on the second joint. A reaction structure is provided, and when the second joint rotates, the reaction structure is used to provide the second joint with a reaction force opposite to the movement direction of the second joint. When the second joint rotates in one direction, the reaction structure will also exert a reaction force on the second joint, and the direction of the reaction force is opposite to the rotation direction of the second joint, thereby providing a reverse force for the second joint, due to the reaction The reaction force of the structure is opposite to the rotation direction of the second joint, so it can reduce the vibration characteristics of the robot and balance the vibration force during the operation of the robot, thereby improving the stability of the robot during operation, effectively preventing the grasped parts from falling off, and improving the efficiency of the robot. The working stability of the robot.
附图说明Description of drawings
图1为本申请实施例的机器人的轴测结构示意图;1 is a schematic diagram of an axonometric structure of a robot according to an embodiment of the application;
图2为本申请实施例的机器人的另一轴测结构示意图;2 is a schematic diagram of another axonometric structure of the robot according to the embodiment of the application;
图3为本申请实施例的机器人的第一关节的安装结构示意图;3 is a schematic diagram of the installation structure of the first joint of the robot according to the embodiment of the application;
图4为本申请实施例的机器人的第一关节与减速器的安装结构示意图;4 is a schematic diagram of the installation structure of the first joint and the reducer of the robot according to the embodiment of the application;
图5为本申请实施例的机器人的第一关节与第二关节的装配结构示意图;5 is a schematic diagram of the assembly structure of the first joint and the second joint of the robot according to the embodiment of the application;
图6为本申请实施例的机器人的第二关节的结构示意图;6 is a schematic structural diagram of a second joint of a robot according to an embodiment of the application;
图7为本申请实施例的机器人的机械手的立体结构示意图。FIG. 7 is a schematic three-dimensional structural diagram of a manipulator of a robot according to an embodiment of the present application.
附图标记表示为:Reference numerals are indicated as:
1、第一关节;2、第二关节;3、第三关节;4、机械手;5、第一连杆;6、第二连杆;7、第三连杆;8、螺柱;9、基座;10、控制器;11、电机;12、减速器;13、位移传感器;14、机床;15、工件;16、盖板。1, the first joint; 2, the second joint; 3, the third joint; 4, the manipulator; 5, the first link; 6, the second link; 7, the third link; 8, the stud; 9, base; 10, controller; 11, motor; 12, reducer; 13, displacement sensor; 14, machine tool; 15, workpiece; 16, cover plate.
具体实施方式Detailed ways
结合参见图1至图7所示,根据本申请的实施例,机器人包括第一关节1、第二关节2和机械手4,第二关节2安装在第一关节1上,机械手4安装在第二关节2上,第二关节2能够相对于第一关节1转动,第二关节2上设置有反作用结构,在第二关节2转动时,反作用结构用于为第二关节2提供与第二关节2的运动方向相反的反作用力。1 to 7 , according to an embodiment of the present application, the robot includes a first joint 1 , a
在机器人工作的过程中,当第二关节2向一个方向旋转时,反作用结构也同时会对第二关节2施加一个反作用力,该反作用力的方向与第二关节2的转动方向相反,从而为第二关节2提供一个反向力,由于反作用结构的反作用力与第二关节2的转动方向相反,因此能够降低机器人的振动特性,平衡机器人运转过程中的振动作用力,从而提高机器人运行过程中的平稳性,有效避免抓取的零件脱落,提高机器人的工作稳定性。During the working process of the robot, when the
在本实施例中,反作用结构包括连杆机构,连杆机构的两端均设置在第二关节2上,且连杆机构的运动方向与第二关节2的运动方向相反。本申请的机器人采用了第二关节2来调整机械手4的周向转动位置,因此,机械手4的周向转动位置主要由第二关节2的转动来实现,在第二关节2转动的过程中,由于其为悬臂结构,因此容易导致运行平稳性较差,振动幅度较大,进而导致工件15的抓取结构不稳,工作稳定性较差。而通过设置连杆机构,在第二关节2转动的过程中,连杆机构也会向着相反的方向旋转,形成一个反向力,由于连杆机构在反向运动过程中会提供一个拉伸作用,该拉伸作用的大小与第二关节的振动幅度相关,因此可以利用该拉伸作用降低机器人的振动特性,使得机器人运转过程中能够实现一种动态平衡,进而保持机器人运转平稳,降低振动。In this embodiment, the reaction structure includes a link mechanism, both ends of the link mechanism are arranged on the
在其他的实施例中,也可以采用其它能够实现第二关节2运动动态平衡的结构,例如可以采用弹性结构与反作用件配合形成反作用结构,具体可以采用一个摆杆和一个弹性件配合,其中弹性件的第一端连接在第二关节2的第一端,摆杆的第一端能够转动的安装在第二关节2的第二端,摆杆的第二端与弹性件的第二端相连接,这样一来,当第二关节2运动时,在惯性的作用下,摆杆会向着与第二关节2转动方向相反的方向转动,此时弹性件会发生弹性变形,从而对摆杆和第二关节2同时形成拉伸作用,进而可以利用该拉伸作用平衡第二关节2转动过程中的振动作用,实现第二关节2的平稳运行。In other embodiments, other structures that can realize the dynamic balance of the movement of the
在本实施例中,连杆机构的第一端能够转动地设置在第二关节2的第一端,连杆机构的第二端能够转动地设置在第二关节2的第二端,从而使得在第二关节2转动的过程中,连杆机构的第一端和第二端均能够相对于向着与第二关节2相反的方向转动,为第二关节2施加一个反向作用力,减小第二关节2转动过程中所产生的振动作用,保证第二关节2运转的平稳性,进而保证机械手4运转的平稳性来保证机械手4能够稳定夹取工件15,提高机器人的工作稳定性。In this embodiment, the first end of the link mechanism is rotatably arranged at the first end of the
连杆机构的第一端设置在第一关节1和第二关节2的配合位置处,连杆机构的第二端设置在第二关节2和机械手4的配合位置处,可以保证连杆机构的两端的转动中心均位于关节的配合位置处,从而使得连杆机构施加至第二关节2的作用力仅表现为与第二关节2的转动方向相反的反作用力,而不会施加其它方向的额外作用力,避免产生其它多余的力而影响对于第二关节2运动的平衡作用,提高第二关节2运行过程中的平稳性。The first end of the link mechanism is set at the matching position of the first joint 1 and the
机器人还包括第三关节3,第三关节3安装在第二关节2上,机械手4通过第三关节3安装在第二关节2上。第三关节3能够方便地实现机械手4与第二关节2之间的安装固定,且使得机器人可以根据需要对机械手4和第三关节3的结构进行调整,从而实现不同的功能。The robot further includes a third joint 3 , the third joint 3 is mounted on the
例如,在其中的一个实施例中,第三关节3能够相对于第二关节2转动,此种情况下,机械手4可以固定安装在第三关节3上,利用第三关节3相对于第二关节2的转动实现对于机械手4的结构状态的调节,方便实现对于工件15的分拣操作。For example, in one of the embodiments, the third joint 3 can be rotated relative to the
在另外一个实施例中,也可以将第三关节3和机械手4配置为,机械手4能够相对于第三关节3转动。此种情况下,第三关节3能够固定设置在第二关节2上,主要通过调节机械手4自身的转动位置来实现自身状态的调节,方便实现机械手4对于工件15的分拣操作。In another embodiment, the third joint 3 and the
此外,将机械手4设置为相对于第三关节3能够转动,由于第三关节3无需负责机械手4的转动,因此可以将第三关节3设置为伸缩结构,从而调节机械手4的伸缩位置,方便机械手4对于不同工件15进行操作,也方便实现对于工件15的不同操作功能。In addition, the
连杆机构包括第一连杆5、第二连杆6和第三连杆7,其中第一连杆5能够转动地连接在第二关节2的第一端,第三连杆7能够转动地连接在第二关节2的第二端,第二连杆6的第一端能够转动地连接在第一连杆5上,第二连杆6的第二端能够转动地连接在第三连杆7上。三个连杆之间相互转动连接,且第一连杆5和第三连杆7能够相对于第二关节2转动,因此在第二关节2转动时,三个连杆能够整体向着与第二关节2相反的方向运动,从而从一定程度上减少了第二关节2快速转动时的振动,对于第二关节2的振动起到了有效的遏制作用。The link mechanism includes a
优选地,第二连杆6设置在第一连杆5和第三连杆7的上侧,此时,第一连杆5和第三连杆7均可以贴合在第二关节2的表面运动,而第二连杆6贴合在第一连杆5和第三连杆7的上表面,使得第二连杆6相对于第二关节2的整体高度一致,同时第一连杆5和第三连杆7可以对第二连杆6施加平稳的支撑作用,因此更加保证了第二连杆6运动过程中结构的平稳性,保证了连杆机构对于第二关节2的减振效果。Preferably, the
在其他的实施例中,连杆的数量也可以为四个或者四个以上,只要能够保证在第二关节2转动的过程中,对第二关节2施加反向的平衡作用力即可。In other embodiments, the number of connecting rods may also be four or more, as long as it can be ensured that the second joint 2 can exert an opposite balancing force during the rotation of the
在本实施例中,第二关节2的第一端固定设置有螺柱8,连杆机构的第一端通过螺柱8能够转动地安装在第二关节2上。螺柱8可以与第二关节2一体成型,也可以为单独的加工件,然后通过在第二关节2上加工螺纹孔的方式固定设置在第二关节2上,连杆机构的第一连杆5上设置有螺纹孔,第一连杆5螺接在该螺柱8上,由于第一连杆5的转动范围有限,因此限定了第一连杆5相对于螺柱8的转动角度,能够避免第一连杆5从螺柱8上脱出的问题。在其他的实施例中,螺柱8也可以包括螺纹段和光杆段,其中螺纹段固定连接在第二关节2上,光杆段的端部设置有螺纹孔,在光杆段的端部还设置有盖板16,当第一连杆5套设在光杆段上之后,可以将盖板16通过螺纹连接的方式固定在螺柱8上,对于第一连杆5形成轴向固定,防止第一连杆5从螺柱8上脱出,同时不会影响第一连杆5相对于螺柱8的转动。In this embodiment, the first end of the
第二关节2的第二端固定设置有螺柱8,连杆机构的第二端通过螺柱8能够转动地安装在第二关节2上。连杆机构第二端的第三连杆7与第二关节2之间的连接关系可以参照第一连杆5与第二关节2之间的连接关系进行设置。The second end of the
第二连杆6与第一连杆5之间、以及第二连杆6与第三连杆7之间可以通过螺杆连接的方式实现转动连接,也可以通过销轴连接的方式实现转动连接,或者是通过螺杆与盖板配合的方式实现转动连接。The second
机器人还包括基座9,第一关节1安装在基座9上,基座9上设置有控制第二关节2相对于第一关节1的转动方向的控制器10。该控制器10与驱动机构导电连接,用于控制驱动机构的驱动方向,进而实现对于第二关节2的转动方向的控制。控制器10设置在基座9上,由于基座9为固定结构,因此更加便于对控制器10进行操控。此外,控制器10还与控制机械手4自身转动的机构导电连接,可以在机械手4工作的过程中,通过控制器10对机械手4的驱动机构进行控制,实现机械手4的旋转、抓取和放置物品的操作。The robot further includes a base 9 on which the first joint 1 is mounted. The base 9 is provided with a
在本实施例中,第一关节1上安装有电机11,电机11与第二关节2驱动连接,并驱动第二关节2转动。其中第一关节1上设置有安装腔,电机11设置在该安装腔内,从而在第二关节2安装在第一关节1上之后,能够将电机11封闭在安装腔内,实现对第一关节1的空间的有效利用,便于实现机器人设计的小型化。In this embodiment, a
在本实施例中,电机11与第二关节2之间设置有减速器12,电机11通过减速器12与第二关节2驱动连接。电机11通过减速器12实现对第二关节2的转动控制,能够对第二关节2的转动位置进行精确控制,提高第二关节2的转动控制精度。在电机11的输出轴上设置有平键,可以实现与减速器12之间的键连接,从而方便向减速器12输出转矩。In this embodiment, a
优选地,机械手4上设置有位移传感器13,位移传感器13用于获取机械手4的当前位置。Preferably, a displacement sensor 13 is provided on the
机器人还包括控制器10,位移传感器13通讯连接至控制器10,控制器10根据位移传感器13传输的位移信息调节机械手4的运动位置。The robot further includes a
当机械手4抓取工件15时,可以通过位移传感器13对于机械手4的抓取位置进行检测,当机械手4的抓取位置与实际的抓取点之间存在偏差时,位移传感器13会将信息反馈到控制器10处,控制器10会对数据进行处理,计算出偏差距离,然后根据计算出的数据对电机11进行控制,使得电机11带动第二关节2转动,控制机械手4到达实际的抓取点位置,从而能够在机器人末端的机械手位置直接定位机械手4的抓取精度,避免了利用多个减速器进行配合重复对机械手4的位置进行定位导致的精度降低的问题,保证机械手4总能够到达同一位置,提高了机械手4的定位精度。此外,由于无需多个减速器配合实现对于机械手的精确定位,因此,仅需在第二关节2处设置一个减速器12即可满足机械手4的定位精度要求,简化了机器人的结构,大大降低了机器人的成本。When the
本申请实施例的机器人尤其适用于对机床14上的工件15的分拣操作。The robot of the embodiment of the present application is especially suitable for the sorting operation of the
本领域的技术人员容易理解的是,在不冲突的前提下,上述各有利方式可以自由地组合、叠加。Those skilled in the art can easily understand that, under the premise of no conflict, the above-mentioned advantageous manners can be combined and superimposed freely.
以上仅为本申请的较佳实施例而已,并不用以限制本申请,凡在本申请的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本申请的保护范围之内。以上仅是本申请的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本申请技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本申请的保护范围。The above are only preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present application shall be included in the protection scope of the present application. Inside. The above are only the preferred embodiments of the present application. It should be pointed out that for those skilled in the art, without departing from the technical principles of the present application, several improvements and modifications can also be made, and these improvements and modifications should also be It is regarded as the protection scope of this application.
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