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CN212239463U - A small grinding machine for plate roller gear processing - Google Patents

A small grinding machine for plate roller gear processing Download PDF

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Publication number
CN212239463U
CN212239463U CN202020358518.3U CN202020358518U CN212239463U CN 212239463 U CN212239463 U CN 212239463U CN 202020358518 U CN202020358518 U CN 202020358518U CN 212239463 U CN212239463 U CN 212239463U
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working
wall
material guide
plate
case
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蔡龙斌
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Kunshan Juyouding Precision Machinery Co ltd
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Kunshan Juyouding Precision Machinery Co ltd
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Abstract

The utility model discloses a small-sized polishing machine for processing a roller gear, which comprises a working machine case and a working platform, the workbench is arranged at the upper end of the working case, the bottoms of the left and right ends of the working case are respectively provided with a placing seat, by adding a novel internal material guiding device in the transverse inner part of the working machine box of the small polishing machine, the novel internal material guiding device can collect and guide the waste materials generated during polishing in the working machine case, when the grinding wheel grinds the plate roller gear, a part of scraps fall onto an internal material guide device in the working machine case through the wheel groove, the scraps falling on the internal material guiding device can be smoothly guided out through the discharge hole and the tail end guide plate under the influence of the inclination angle of the internal material guiding device, the sweeps that produce when can effectually preventing to polish the operation like this are revealed and are piled up too much and the condition of not clearing up well after work machine incasement portion appears.

Description

一种版辊齿轮加工小型磨光机A small grinding machine for plate roller gear processing

技术领域technical field

本实用新型属于磨光机相关技术领域,具体涉及一种版辊齿轮加工小型磨光机。The utility model belongs to the technical field of polishing machines, in particular to a small polishing machine for processing plate rollers and gears.

背景技术Background technique

磨光机是用来进行金属表面打磨处理一种电动工具,抛光机专门针对钢、铝铜等金属制品的表面和管类进行效果处理,几十种原厂配件满足不同需要,轻而易举制造出各种精度不同的雪花纹、拉丝纹、波浪纹、哑光面、镜面等,快速修补深度划痕和轻微刮花,快速打磨和抛光,磨光机操作的关键是要设法得到最大的抛光速率,以便尽快除去磨光时产生的损伤层,同时也要使抛光损伤层不会影响最终观察到的组织,即不会造成假组织。The polishing machine is a power tool used for grinding metal surfaces. The polishing machine is specially designed for the surface and pipes of steel, aluminum, copper and other metal products. Dozens of original accessories meet different needs. Various precision snow patterns, brushed patterns, wave patterns, matte surfaces, mirror surfaces, etc., quickly repair deep scratches and slight scratches, and quickly grind and polish. The key to the operation of the grinder is to try to get the maximum polishing rate. In order to remove the damage layer produced during polishing as soon as possible, and at the same time, the polishing damage layer will not affect the final observed tissue, that is, will not cause false tissue.

现有的版辊齿轮加工小型磨光机技术存在以下问题:现有的版辊齿轮加工小型磨光机在工作时,当磨光轮对版辊齿轮进行磨光时会有一部分废屑通过轮槽而掉落到工作机箱内部,如果掉落在工作机箱内部的废屑不及时处理则会一直堆积在工作机箱内部和工作电机上,而磨光时产生的废屑在工作机箱内部堆积过多则会难以彻底的清理干净,同时工作机箱内部的工作电机在工作时因为外部堆积过多的废屑也会影响其工作和传动状态,从而会影响到整个小型磨光机的工作效果。There are the following problems in the existing small-scale grinding machine technology for processing plate roller gears: when the existing small-scale grinding machine for processing plate roller gears is working, when the grinding wheel polishes the plate roller gear, a part of waste chips will pass through the wheel. If the waste inside the working box is not dealt with in time, it will always accumulate inside the working box and on the working motor, and the waste generated during polishing will accumulate too much inside the working box. It will be difficult to clean up thoroughly. At the same time, the working motor inside the working box will also affect its working and transmission state due to the accumulation of excessive waste outside the working box, which will affect the working effect of the entire small grinder.

实用新型内容Utility model content

本实用新型的目的在于提供一种版辊齿轮加工小型磨光机,以解决上述背景技术中提出的当磨光轮对版辊齿轮进行磨光时会有一部分废屑通过轮槽而掉落到工作机箱内部,如果掉落在工作机箱内部的废屑不及时处理则会一直堆积在工作机箱内部和工作电机上,工作机箱内部的工作电机在工作时因为外部堆积过多的废屑也会影响其工作和传动状态的问题。The purpose of the present utility model is to provide a small grinding machine for processing plate roller gears, so as to solve the problem in the above-mentioned background art that when the grinding wheel grinds the plate roller gears, a part of the waste chips will fall through the wheel groove and fall to the surface of the plate roller. Inside the working box, if the scraps falling inside the working box are not dealt with in time, it will always accumulate inside the working box and on the working motor. its working and transmission status.

为实现上述目的,本实用新型提供如下技术方案:一种版辊齿轮加工小型磨光机,包括工作机箱和工作台,所述工作台安装在工作机箱的上端,所述工作机箱左右两端底部均设置有安放座,所述工作机箱前端外壁内部内嵌有箱门,所述箱门前端外壁上设置有提手,所述工作机箱靠近下侧右端外壁内部设置有出料口,所述出料口内部连接有内部导料装置,所述内部导料装置最左端连接在工作机箱左端内壁上,所述工作台竖向内部设置有三个等距排列的轮槽,三个所述轮槽竖向内部均设置有磨光轮,三个所述磨光轮下端三分之二体积分别穿过三个轮槽并设置在工作机箱的上侧内部,三个所述磨光轮中心处内部均设置有横向的传动轴,三个所述传动轴左右两端外部均套接有固定轴座,六个所述固定轴座的顶部均设置有安装板,六个所述安装板前后两端均通过螺栓连接在工作台下端外壁上,所述工作机箱底部内壁上设置有三个等距排列的工作电机,三个所述工作电机的输出轴上和三个传动轴靠近左侧圆周外部均套接有皮带轮,三个所述传动轴上的皮带轮与三个输出轴上的皮带轮外部均分别连接有一个传动皮带,所述内部导料装置上设置有导料斜板,所述导料斜板设置在工作机箱的内部且所述导料斜板最左端底部设置有固定板,所述固定板通过螺栓连接在工作机箱靠近上侧左端内壁上,所述导料斜板前后两侧上端外壁上均设置有侧挡板,所述导料斜板靠近左右两侧竖向内部设置有三对皮带通过套,三对所述皮带通过套分别套接在三个传动皮带的外部,所述导料斜板最右端连接有末端导板,所述末端导板最右侧穿过出料口并设置在工作机箱右端外壁外部,三个所述工作电机均通过外部电源电性连接。In order to achieve the above purpose, the utility model provides the following technical solutions: a small grinding machine for processing plate roller gears, including a working case and a workbench, the workbench is installed on the upper end of the work case, and the bottom of the left and right ends of the work case is Each is provided with a seating seat, a box door is embedded in the outer wall of the front end of the working box, a handle is arranged on the outer wall of the front end of the box door, and a discharge port is arranged inside the outer wall of the right end of the working box near the lower side. An internal material guide device is connected inside the material port, and the leftmost end of the internal material guide device is connected to the inner wall of the left end of the working case. Polishing wheels are provided inwardly, two-thirds of the lower ends of the three polishing wheels respectively pass through the three wheel grooves and are arranged inside the upper side of the working case, and the center of the three polishing wheels are all inside. A horizontal transmission shaft is provided, and fixed shaft seats are sleeved on the outside of the left and right ends of the three transmission shafts. Mounting plates are arranged on the tops of the six fixed shaft seats, and the front and rear ends of the six installation plates are installed. It is connected to the outer wall of the lower end of the worktable by bolts, and the inner wall of the bottom of the working box is provided with three working motors arranged at equal distances. There are pulleys, and the pulleys on the three drive shafts and the pulleys on the three output shafts are respectively connected with a drive belt. A fixing plate is arranged inside the working case and at the bottom of the leftmost end of the material guide inclined plate. The fixing plate is connected to the inner wall of the left end of the working case near the upper side by bolts. A side baffle is provided, and three pairs of belt passing sleeves are arranged vertically inside the guide inclined plate near the left and right sides. The rightmost end is connected with an end guide plate, the rightmost end of the end guide plate passes through the discharge port and is arranged outside the outer wall of the right end of the working case, and the three working motors are all electrically connected through an external power source.

优选的,所述工作台和工作机箱通过固定螺栓固定连接,所述固定螺栓顶端内嵌在工作台的上端外壁内部,所述工作台四周外壁均与工作机箱四周外壁竖向平齐。Preferably, the worktable and the work case are fixedly connected by fixing bolts, the top of the fixation bolts are embedded in the upper outer wall of the worktable, and the surrounding outer walls of the worktable are vertically flush with the surrounding outer walls of the work case.

优选的,所述工作机箱前后两端底部的安放座均通过螺丝与工作机箱固定连接,两个所述安放座的底部均设置有防滑垫,两个所述防滑垫底部水平平齐。Preferably, the mounting seats at the bottoms of the front and rear ends of the working case are fixedly connected to the working case by screws, the bottoms of the two mounting seats are provided with anti-skid pads, and the bottoms of the two anti-skid pads are level.

优选的,所述工作机箱下端内壁上的三个工作电机采用的型号和功率大小均相同,三个所述工作电机均通过传动皮带分别对三个磨光轮进行传动,三个所述磨光轮自左向右直径和厚度依次递减。Preferably, the three working motors on the inner wall of the lower end of the working case are of the same model and power. The diameter and thickness of the wheel decrease in turn from left to right.

优选的,所述工作台下端内壁上通过安装板连接的六个固定轴座圆心横向水平重合,六个所述固定轴座的内部均设置有固定轴承,三个所述传动轴的两端分别设置在三组固定轴座内部的固定轴承内。Preferably, the centers of the six fixed shaft seats connected by the mounting plate on the inner wall of the lower end of the worktable are horizontally and horizontally overlapped, the interior of the six fixed shaft seats is provided with fixed bearings, and the two ends of the three transmission shafts are respectively It is arranged in the fixed bearing inside the three sets of fixed shaft seats.

优选的,所述导料斜板通过固定板连接在工作机箱的内部且导料斜板的左端高出右端,所述导料斜板底部与工作机箱底部内壁之间的夹角为三十度角,所述导料斜板上端外壁为镜面式的光滑壁。Preferably, the material guide inclined plate is connected to the inside of the working case through a fixed plate, the left end of the material guide inclined plate is higher than the right end, and the included angle between the bottom of the material guide inclined plate and the inner wall of the bottom of the work case is 30 degrees angle, and the outer wall of the upper upper end of the material guiding slant is a mirror-like smooth wall.

与现有技术相比,本实用新型提供了一种版辊齿轮加工小型磨光机,具备以下有益效果:Compared with the prior art, the utility model provides a small grinding machine for processing plate roller gears, which has the following beneficial effects:

1、本实用新型通过在该小型磨光机的工作机箱横向内部增加有一个新型的内部导料装置,且在工作机箱靠近下侧右端外壁内部还增加有一个出料口,而内部导料装置的最右端的末端导板则朝下倾斜穿过出料口并连接在工作机箱的右端外部,而通过该新型的内部导料装置能够在工作机箱的内部起到对磨光时产生的废料起到收集和引导作用,当磨光轮对版辊齿轮进行磨光时会有一部分废屑通过轮槽而掉落到工作机箱内部的内部导料装置上,而掉落在内部导料装置上的废屑则会通过内部导料装置的倾斜角度影响顺利的通过出料口并由末端导板导出,这样能够有效的防止磨光操作时产生的废屑泄露到工作机箱内部后堆积过多而不好清理的情况出现,同时也能够对工作机箱内部的三个三个电机起到保护作用,从而保证整个小型磨光机能够长久且稳定的工作;1. In the present invention, a new internal material guide device is added to the lateral interior of the working case of the small grinder, and a discharge port is added inside the outer wall of the working case close to the right end of the lower side, and the internal material guide device The rightmost end guide plate is inclined downward through the discharge port and is connected to the outside of the right end of the working box, and the new internal material guide device can play a role in the waste generated during polishing in the inside of the working box. Collecting and guiding, when the grinding wheel grinds the plate roller gear, a part of the waste will fall to the internal guide device inside the working box through the wheel groove, and the waste falling on the internal guide device will The chips will pass through the discharge port smoothly through the inclination angle of the internal material guide device and be led out by the end guide plate, which can effectively prevent the waste chips generated during the polishing operation from leaking into the working box and accumulating too much and not easy to clean. It can also protect the three or three motors inside the working box, so as to ensure that the entire small grinder can work long-term and stable;

2、本实用新型的内部导料装置的具体使用方式和原理如下,首先该内部导料装置是由固定板、导料斜板、两个侧挡板、三对皮带通过套和末端导板组成,且导料斜板前端通过底部的固定板以及螺栓而固定在工作机箱靠近上侧左端内壁上,且导料斜板后端与工作机箱靠近下侧右端外壁内部的出料口对齐,而末端导板则穿过出料口并连接在工作机箱的右端外部,而三对皮带通过套则与工作机箱内部的三个传动皮带一一对应的安装在导料斜板上,且三对皮带通过套分别套接在三个传动皮带两端外部,这样既能够使得导料斜板可倾斜的安装在工作机箱的内部又不会影响到工作电机通过传动皮带正常对磨光轮进行传动,当磨光轮对版辊齿轮进行磨光操作时,此时会有一部分废屑通过轮槽而掉落到工作机箱的内部,而此时因为导料斜板已经安装在工作机箱内部,所以掉落到工作机箱内部的废屑则会直接掉落在导料斜板上,而因为导料斜板呈向右下方倾斜的状态且其上端外壁为镜面式的光滑壁,所以此时掉落在导料斜板上的废屑则会顺着倾斜坡度而向着右下方滑动,直到废屑通过导料斜板后端的末端导板而穿过出料口并排出,这样能够达到防止磨光操作时废屑通过轮槽掉落到工作机箱内部后因为堆积过多而影响工作电机正常工作的目的,从而保证整个版辊齿轮加工小型磨光机能够正常且稳定的进行磨光操作。2. The specific usage and principle of the internal material guide device of the present utility model are as follows. First of all, the internal material guide device is composed of a fixed plate, a material guide inclined plate, two side baffles, three pairs of belt passing sleeves and an end guide plate. And the front end of the guide inclined plate is fixed on the inner wall of the working box near the upper left end through the bottom fixing plate and bolts, and the rear end of the guide inclined plate is aligned with the discharge port inside the outer wall of the right end of the working box near the lower side, and the end guide plate It passes through the discharge port and is connected to the outside of the right end of the working box, and the three pairs of belts pass through the sleeve and are installed on the guide inclined plate in one-to-one correspondence with the three transmission belts inside the working box, and the three pairs of belts pass through the sleeves respectively. It is sleeved on the outside of the two ends of the three transmission belts, so that the inclined plate of the material guide can be installed obliquely inside the working box without affecting the normal transmission of the polishing wheel by the working motor through the transmission belt. When grinding the plate roller gear, a part of the waste will fall to the inside of the working box through the wheel groove, and at this time, because the guide swash plate has been installed inside the working box, it will fall into the working box. The internal waste will fall directly on the guide inclined plate, and because the guide inclined plate is inclined downward to the right and its upper end outer wall is a mirror-like smooth wall, it will fall on the guide inclined plate at this time. The scrap on the top will slide to the lower right along the inclined slope until the scrap passes through the discharge port and is discharged through the end guide at the rear end of the guide inclined plate, so as to prevent the scrap from passing through the wheel groove during the polishing operation. After falling into the working box, the purpose of normal operation of the working motor is affected due to excessive accumulation, so as to ensure that the entire plate roller and gear grinding machine can carry out the normal and stable grinding operation.

附图说明Description of drawings

附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制,在附图中:The accompanying drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification, and are used to explain the present utility model together with the embodiments of the present utility model, and do not constitute a limitation to the present utility model. In the accompanying drawings:

图1为本实用新型提出的一种版辊齿轮加工小型磨光机外部立体结构示意图;Fig. 1 is the external three-dimensional structure schematic diagram of a kind of plate roller gear processing small polishing machine proposed by the utility model;

图2为本实用新型提出的一种版辊齿轮加工小型磨光机内部剖面结构示意图;2 is a schematic diagram of the internal cross-sectional structure of a small-scale polishing machine for plate roller gear processing proposed by the utility model;

图3为本实用新型提出的内部导料装置立体结构示意图;3 is a schematic diagram of the three-dimensional structure of the internal material guide device proposed by the utility model;

图中:1、安放座;2、工作机箱;3、箱门;4、提手;5、工作台;6、轮槽;7、磨光轮;8、内部导料装置;9、出料口;10、工作电机;11、皮带轮;12、传动皮带;13、固定轴座;14、安装板;15、传动轴;16、固定板; 17、导料斜板;18、侧挡板;19、皮带通过套;20、末端导板。In the picture: 1. Placement seat; 2. Working box; 3. Box door; 4. Handle; 5. Worktable; 6. Wheel groove; 7. Polishing wheel; 8. Internal material guide device; 9. Discharge 10. Working motor; 11. Pulley; 12. Transmission belt; 13. Fixed shaft seat; 14. Mounting plate; 15. Transmission shaft; 16. Fixed plate; 17. Material guide inclined plate; 18. Side baffle; 19. The belt passes through the sleeve; 20. The end guide plate.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

请参阅图1-3,本实用新型提供一种技术方案:一种版辊齿轮加工小型磨光机,包括工作机箱2和工作台5,工作台5安装在工作机箱2的上端,工作机箱2左右两端底部均设置有安放座1,工作机箱2前端外壁内部内嵌有箱门 3,箱门3前端外壁上设置有提手4,工作机箱2前后两端底部的安放座1均通过螺丝与工作机箱2固定连接,两个安放座1的底部均设置有防滑垫,两个防滑垫底部水平平齐,工作台5和工作机箱2通过固定螺栓固定连接,固定螺栓顶端内嵌在工作台5的上端外壁内部,工作台5四周外壁均与工作机箱2四周外壁竖向平齐,这样能够使得工作台5的上端外壁呈一个平面,从而方便对版辊齿轮进行磨光操作,工作机箱2靠近下侧右端外壁内部设置有出料口9,出料口9内部连接有内部导料装置8,内部导料装置8最左端连接在工作机箱2左端内壁上,工作台5竖向内部设置有三个等距排列的轮槽6,三个轮槽6竖向内部均设置有磨光轮7,三个磨光轮7下端三分之二体积分别穿过三个轮槽6并设置在工作机箱2的上侧内部,三个磨光轮7中心处内部均设置有横向的传动轴15,三个传动轴15左右两端外部均套接有固定轴座 13,六个固定轴座13的顶部均设置有安装板14,六个安装板14前后两端均通过螺栓连接在工作台5下端外壁上,工作台5下端内壁上通过安装板14连接的六个固定轴座13圆心横向水平重合,六个固定轴座13的内部均设置有固定轴承,三个传动轴15的两端分别设置在三组固定轴座13内部的固定轴承内传动轴15两端通过固定轴承进行固定后,当工作电机10通过传动皮带12带动传动轴15转动时传动轴15能够更加稳定的带动磨光轮7进行转动,从而增加磨光操作时磨光轮7与版辊齿轮之间的贴合度,工作机箱2底部内壁上设置有三个等距排列的工作电机10,三个工作电机10的输出轴上和三个传动轴15靠近左侧圆周外部均套接有皮带轮11,三个传动轴15上的皮带轮11与三个输出轴上的皮带轮11外部均分别连接有一个传动皮带12,三个工作电机10均通过外部电源电性连接,工作机箱2下端内壁上的三个工作电机10采用的型号和功率大小均相同,三个工作电机10均通过传动皮带12 分别对三个磨光轮7进行传动,三个磨光轮7自左向右直径和厚度依次递减,这样能够根据版辊齿轮的大小以及需要磨光部位的不同可相对应的旋转三个磨光轮7中与其对应的磨光轮7进行磨光操作,这样能够增加磨光效率。Please refer to Figures 1-3, the present utility model provides a technical solution: a small grinding machine for processing plate roller gears, comprising a work box 2 and a work table 5, the work table 5 is installed on the upper end of the work box 2, and the work box 2 The bottoms of the left and right ends are provided with mounting seats 1, the front outer wall of the work box 2 is embedded with a box door 3, the front outer wall of the box door 3 is provided with a handle 4, and the bottom seats 1 at the front and rear ends of the work box 2 are all screwed. It is fixedly connected with the work box 2. The bottoms of the two bases 1 are provided with anti-skid pads, and the bottoms of the two anti-skid pads are level. Inside the outer wall of the upper end of the table 5, the outer walls around the table 5 are vertically flush with the outer walls of the work box 2, so that the outer wall of the upper end of the table 5 is in a plane, so as to facilitate the polishing operation of the plate roller gear, and the work box 2 is close to A discharge port 9 is arranged inside the outer wall of the right end of the lower side, and an internal material guide device 8 is connected inside the discharge port 9. The leftmost end of the internal material guide device 8 is connected to the inner wall of the left end of the work box 2. Equidistantly arranged wheel grooves 6, three wheel grooves 6 are provided with polishing wheels 7 vertically, and two-thirds of the lower ends of the three polishing wheels 7 respectively pass through the three wheel grooves 6 and are arranged in the working case 2. Inside the upper side of the upper side of the three polishing wheels 7 are provided with transverse drive shafts 15 in the center, and fixed shaft seats 13 are sleeved on the left and right ends of the three drive shafts 15, and the tops of the six fixed shaft seats 13 are all sleeved. A mounting plate 14 is provided, and the front and rear ends of the six mounting plates 14 are connected to the outer wall of the lower end of the workbench 5 by bolts. Each fixed shaft seat 13 is provided with a fixed bearing inside, and both ends of the three transmission shafts 15 are respectively arranged on the fixed bearings inside the three sets of fixed shaft seats 13. After the two ends of the transmission shaft 15 are fixed by the fixed bearings, when the working motor 10. When the drive shaft 15 is driven by the drive belt 12 to rotate, the drive shaft 15 can drive the polishing wheel 7 to rotate more stably, thereby increasing the fit between the polishing wheel 7 and the plate roller gear during the polishing operation. The inner wall of the bottom is provided with three equidistantly arranged working motors 10 , the output shafts of the three working motors 10 and the three drive shafts 15 are sleeved with pulleys 11 near the outer circumference of the left side, and the pulleys 11 on the three drive shafts 15 are sleeved. A drive belt 12 is respectively connected to the outside of the pulleys 11 on the three output shafts, and the three working motors 10 are all electrically connected through an external power supply. All are the same, the three working motors 10 all drive the three polishing wheels 7 through the transmission belt 12 respectively, and the diameter and thickness of the three polishing wheels 7 decrease in turn from left to right. The polishing operation can be performed by rotating the corresponding polishing wheel 7 among the three polishing wheels 7 according to the different polishing parts, which can increase polishing efficiency.

一种版辊齿轮加工小型磨光机,内部导料装置8上设置有导料斜板17,导料斜板17设置在工作机箱2的内部且导料斜板17最左端底部设置有固定板16,固定板16通过螺栓连接在工作机箱2靠近上侧左端内壁上,导料斜板 17前后两侧上端外壁上均设置有侧挡板18,导料斜板17靠近左右两侧竖向内部设置有三对皮带通过套19,三对皮带通过套19分别套接在三个传动皮带 12的外部,导料斜板17最右端连接有末端导板20,末端导板20最右侧穿过出料口9并设置在工作机箱2右端外壁外部,且三对皮带通过套19分别套接在三个传动皮带12两端外部,这样既能够使得导料斜板17可倾斜的安装在工作机箱2的内部又不会影响到工作电机10通过传动皮带12正常对磨光轮7 进行传动,当磨光轮7对版辊齿轮进行磨光操作时,此时会有一部分废屑通过轮槽6而掉落到工作机箱2的内部,而此时因为导料斜板17已经安装在工作机箱2内部,所以掉落到工作机箱2内部的废屑则会直接掉落在导料斜板17上,而因为导料斜板17呈向右下方倾斜的状态且其上端外壁为镜面式的光滑壁,所以此时掉落在导料斜板17上的废屑则会顺着倾斜坡度而向着右下方滑动,直到废屑通过导料斜板17后端的末端导板20而穿过出料口9并排出,这样能够达到防止磨光操作时废屑通过轮槽6掉落到工作机箱2内部后因为堆积过多而影响工作电机10正常工作的目的,导料斜板17通过固定板16连接在工作机箱2的内部且导料斜板17的左端高出右端,导料斜板17底部与工作机箱2底部内壁之间的夹角为三十度角,导料斜板17上端外壁为镜面式的光滑壁,这样当废屑掉落到导料斜板17上后废屑能够顺利的被导出到工作机箱2外部并被集中收集处理。A small grinding machine for plate roller gear processing, the internal material guide device 8 is provided with a material guide inclined plate 17, the material guide inclined plate 17 is arranged inside the work box 2, and the bottom of the leftmost end of the material guide inclined plate 17 is provided with a fixed plate 16. The fixing plate 16 is connected to the inner wall of the working box 2 near the upper left end by bolts. Side baffles 18 are provided on the upper outer walls of the front and rear sides of the material guide inclined plate 17. The material guide inclined plate 17 is close to the vertical interior of the left and right sides. Three pairs of belt passing sleeves 19 are provided, and the three pairs of belts are respectively sleeved on the outside of the three transmission belts 12 through the sleeves 19 . 9 and is arranged outside the outer wall of the right end of the working box 2, and the three pairs of belts are respectively sleeved on the outside of the two ends of the three transmission belts 12 through the sleeves 19, so that the material guide inclined plate 17 can be installed in the working box 2. It will not affect the normal transmission of the polishing wheel 7 by the working motor 10 through the transmission belt 12. When the polishing wheel 7 performs polishing operation on the plate roller gear, a part of the waste will fall through the wheel groove 6 at this time. to the inside of the working case 2, and at this time, because the material guide inclined plate 17 has been installed inside the working case 2, the scraps falling into the inside of the working case 2 will directly fall on the material guide inclined plate 17, and because The material guide inclined plate 17 is inclined downward to the right and its upper end outer wall is a mirror-like smooth wall, so the scraps falling on the material guide inclined plate 17 will slide to the lower right along the inclined slope. Until the waste chips pass through the end guide plate 20 at the rear end of the guide inclined plate 17 and pass through the discharge port 9 and be discharged, which can prevent the waste chips from falling into the working box 2 through the wheel groove 6 during the polishing operation due to excessive accumulation. For the purpose of affecting the normal operation of the working motor 10, the material guide inclined plate 17 is connected to the inside of the working case 2 through the fixing plate 16, and the left end of the material guide inclined plate 17 is higher than the right end. The included angle between them is 30 degrees, and the outer wall of the upper end of the guide inclined plate 17 is a mirror-like smooth wall, so that when the waste chips fall on the guide inclined plate 17, the waste chips can be smoothly exported to the working case 2. External and centralized collection and processing.

本实用新型的工作原理及使用流程:本实用新型安装好过后,在使用该版辊齿轮加工小型磨光机时,首先需要把该版辊齿轮加工小型磨光机通过工作机箱2底部的安放座1安放到车间内部,然后给整个版辊齿轮加工小型磨光机进行通电使其处于预工作状态,然后则需要根据被磨光的版辊齿轮的大小以及磨光位置来相对应的打开三个磨光轮7中的一个使其处于工作状态,当三个磨光轮7中的一个处于工作状态时,此时与其对应的工作电机10则会工作,且三个工作电机10采用的型号均为:GB10068-2000,工作电机10的输出轴则会通过传动皮带12来带动与其对应的磨光轮7高速转动,然后此时只需要把版辊齿轮需要进行磨光的那面贴合在高速转动的磨光轮7上进行磨光操作即可,并且在该小型磨光机的工作机箱2横向内部增加有一个新型的内部导料装置8,且在工作机箱2靠近下侧右端外壁内部还增加有一个出料口 9,而内部导料装置8的最右端的末端导板20则朝下倾斜穿过出料口9并连接在工作机箱2的右端外部,而通过该新型的内部导料装置8能够在工作机箱2的内部起到对磨光时产生的废料起到收集和引导作用,当磨光轮7对版辊齿轮进行磨光时会有一部分废屑通过轮槽6而掉落到工作机箱2内部的内部导料装置8上,而掉落在内部导料装置8上的废屑则会通过内部导料装置8 的倾斜角度影响顺利的通过出料口9并由末端导板20导出,这样能够有效的防止磨光操作时产生的废屑泄露到工作机箱2内部后堆积过多而不好清理的情况出现。The working principle and use process of the utility model: after the utility model is installed, when using the roller gear to process the small grinder, firstly, the roller gear needs to be processed through the mounting seat at the bottom of the working case 2. 1 Place it in the workshop, and then energize the entire plate roller gear grinding machine to make it in a pre-working state, and then open three correspondingly according to the size of the plate roller gear to be polished and the polishing position. One of the polishing wheels 7 is in a working state. When one of the three polishing wheels 7 is in a working state, the corresponding working motor 10 will work at this time, and the models used by the three working motors 10 are all. For: GB10068-2000, the output shaft of the working motor 10 will drive the corresponding polishing wheel 7 to rotate at a high speed through the transmission belt 12, and then only the surface of the plate roller gear that needs to be polished is attached to the high speed. The polishing operation can be performed on the rotating polishing wheel 7, and a new type of internal material guide device 8 is added to the lateral interior of the working box 2 of the small polishing machine, and the inner wall of the working box 2 is close to the lower right end. A discharge port 9 is added, and the rightmost end guide plate 20 of the internal material guide device 8 is inclined downward through the discharge port 9 and connected to the outside of the right end of the working box 2, and through the new internal material guide device 8. It can collect and guide the waste generated during polishing in the interior of the work box 2. When the polishing wheel 7 polishes the plate roller gear, a part of the waste will fall through the wheel groove 6 and fall to the surface. On the internal material guide device 8 inside the working box 2, the scraps falling on the internal material guide device 8 will be affected by the inclination angle of the internal material guide device 8 and smoothly pass through the discharge port 9 and be led out by the end guide plate 20. , which can effectively prevent the waste chips generated during the polishing operation from leaking into the interior of the working case 2 and then accumulating too much and not easy to clean up.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (6)

1.一种版辊齿轮加工小型磨光机,包括工作机箱(2)和工作台(5),其特征在于:所述工作台(5)安装在工作机箱(2)的上端,所述工作机箱(2)左右两端底部均设置有安放座(1),所述工作机箱(2)前端外壁内部内嵌有箱门(3),所述箱门(3)前端外壁上设置有提手(4),所述工作机箱(2)靠近下侧右端外壁内部设置有出料口(9),所述出料口(9)内部连接有内部导料装置(8),所述内部导料装置(8)最左端连接在工作机箱(2)左端内壁上,所述工作台(5)竖向内部设置有三个等距排列的轮槽(6),三个所述轮槽(6)竖向内部均设置有磨光轮(7),三个所述磨光轮(7)下端三分之二体积分别穿过三个轮槽(6)并设置在工作机箱(2)的上侧内部,三个所述磨光轮(7)中心处内部均设置有横向的传动轴(15),三个所述传动轴(15)左右两端外部均套接有固定轴座(13),六个所述固定轴座(13)的顶部均设置有安装板(14),六个所述安装板(14)前后两端均通过螺栓连接在工作台(5)下端外壁上,所述工作机箱(2)底部内壁上设置有三个等距排列的工作电机(10),三个所述工作电机(10)的输出轴上和三个传动轴(15)靠近左侧圆周外部均套接有皮带轮(11),三个所述传动轴(15)上的皮带轮(11)与三个输出轴上的皮带轮(11)外部均分别连接有一个传动皮带(12),所述内部导料装置(8)上设置有导料斜板(17),所述导料斜板(17)设置在工作机箱(2)的内部,所述导料斜板(17)最左端底部设置有固定板(16),所述固定板(16)通过螺栓连接在工作机箱(2)靠近上侧左端内壁上,所述导料斜板(17)前后两侧上端外壁上均设置有侧挡板(18),所述导料斜板(17)靠近左右两侧竖向内部设置有三对皮带通过套(19),三对所述皮带通过套(19)分别套接在三个传动皮带(12)的外部,所述导料斜板(17)最右端连接有末端导板(20),所述末端导板(20)最右侧穿过出料口(9)并设置在工作机箱(2)右端外壁外部,三个所述工作电机(10)均通过外部电源电性连接。1. A small grinding machine for processing roller gears, comprising a work case (2) and a workbench (5), characterized in that: the workbench (5) is installed on the upper end of the work case (2), and the work The bottoms of the left and right ends of the chassis (2) are provided with seating seats (1), a box door (3) is embedded in the front outer wall of the working box (2), and a handle is provided on the front outer wall of the box door (3). (4), the working case (2) is provided with a discharge port (9) inside the outer wall of the lower right end, and the discharge port (9) is internally connected with an internal material guide device (8), the internal material guide The leftmost end of the device (8) is connected to the inner wall of the left end of the working case (2), and the workbench (5) is vertically provided with three wheel grooves (6) arranged at equal intervals, and the three wheel grooves (6) are vertically arranged. Polishing wheels (7) are provided inwardly, and two-thirds of the lower ends of the three polishing wheels (7) respectively pass through the three wheel grooves (6) and are arranged inside the upper side of the working case (2). , the center of the three grinding wheels (7) is provided with a transverse drive shaft (15), the left and right ends of the three drive shafts (15) are sleeved with a fixed shaft seat (13), six Mounting plates (14) are arranged on the tops of each of the fixed shaft seats (13), and the front and rear ends of the six mounting plates (14) are connected to the outer wall of the lower end of the workbench (5) by bolts. (2) Three equally spaced working motors (10) are arranged on the inner wall of the bottom, and pulleys are sleeved on the output shafts of the three working motors (10) and the three drive shafts (15) close to the outer circumference of the left side (11), the pulleys (11) on the three drive shafts (15) and the pulleys (11) on the three output shafts are respectively connected with a drive belt (12) outside, and the internal material guide device (8) ) is provided with a material guide inclined plate (17), the material guide inclined plate (17) is arranged inside the working case (2), and the bottom leftmost end of the material guide inclined plate (17) is provided with a fixed plate (16) , the fixing plate (16) is connected to the inner wall of the working box (2) near the upper left end by bolts, and side baffles (18) are provided on the upper outer walls of the front and rear sides of the material guiding inclined plate (17), so Three pairs of belt passing sleeves (19) are arranged vertically inside the material guide inclined plate (17) close to the left and right sides, and the three pairs of the belt passing sleeves (19) are respectively sleeved on the outside of the three transmission belts (12), so An end guide plate (20) is connected to the rightmost end of the material guide inclined plate (17), and the rightmost end guide plate (20) passes through the discharge port (9) and is arranged outside the outer wall of the right end of the working case (2). The working motors (10) are all electrically connected through an external power source. 2.根据权利要求1所述的一种版辊齿轮加工小型磨光机,其特征在于:所述工作台(5)和工作机箱(2)通过固定螺栓固定连接,所述固定螺栓顶端内嵌在工作台(5)的上端外壁内部,所述工作台(5)四周外壁均与工作机箱(2)四周外壁竖向平齐。2. A small grinding machine for processing plate roller gears according to claim 1, characterized in that: the worktable (5) and the working case (2) are fixedly connected by fixing bolts, and the top of the fixing bolts is embedded Inside the upper end outer wall of the workbench (5), the surrounding outer walls of the workbench (5) are vertically flush with the surrounding outer walls of the work box (2). 3.根据权利要求1所述的一种版辊齿轮加工小型磨光机,其特征在于:所述工作机箱(2)前后两端底部的安放座(1)均通过螺丝与工作机箱(2)固定连接,两个所述安放座(1)的底部均设置有防滑垫,两个所述防滑垫底部水平平齐。3. A kind of small grinding machine for processing plate roller gears according to claim 1, characterized in that: the seating seats (1) at the bottom of the front and rear ends of the working case (2) are connected to the working case (2) by screws. For fixed connection, the bottoms of the two mounting seats (1) are provided with anti-skid pads, and the bottoms of the two anti-skid pads are horizontally flush. 4.根据权利要求1所述的一种版辊齿轮加工小型磨光机,其特征在于:所述工作机箱(2)下端内壁上的三个工作电机(10)采用的型号和功率大小均相同,三个所述工作电机(10)均通过传动皮带(12)分别对三个磨光轮(7)进行传动,三个所述磨光轮(7)自左向右直径和厚度依次递减。4. A kind of small-scale polishing machine for processing plate roller gears according to claim 1, characterized in that: the models and power sizes adopted by the three working motors (10) on the inner wall of the lower end of the working case (2) are all the same , the three working motors (10) all drive the three polishing wheels (7) respectively through the transmission belt (12), and the diameter and thickness of the three polishing wheels (7) decrease in turn from left to right. 5.根据权利要求1所述的一种版辊齿轮加工小型磨光机,其特征在于:所述工作台(5)下端内壁上通过安装板(14)连接的六个固定轴座(13)圆心横向水平重合,六个所述固定轴座(13)的内部均设置有固定轴承,三个所述传动轴(15)的两端分别设置在三组固定轴座(13)内部的固定轴承内。5. A small-scale grinding machine for processing plate roller gears according to claim 1, characterized in that: six fixed axle seats (13) connected by mounting plates (14) on the inner wall of the lower end of the worktable (5) The centers of the circles overlap horizontally and horizontally, the interior of the six fixed shaft seats (13) are all provided with fixed bearings, and the two ends of the three transmission shafts (15) are respectively provided with fixed bearings inside the three sets of fixed shaft seats (13). Inside. 6.根据权利要求1所述的一种版辊齿轮加工小型磨光机,其特征在于:所述导料斜板(17)通过固定板(16)连接在工作机箱(2)的内部且导料斜板(17)的左端高出右端,所述导料斜板(17)底部与工作机箱(2)底部内壁之间的夹角为三十度角,所述导料斜板(17)上端外壁为镜面式的光滑壁。6. A small grinding machine for processing plate roller gears according to claim 1, characterized in that: the material guide inclined plate (17) is connected to the inside of the working case (2) through the fixed plate (16) and guides The left end of the material guide inclined plate (17) is higher than the right end, and the included angle between the bottom of the material guide inclined plate (17) and the inner wall of the bottom of the working box (2) is an angle of thirty degrees, and the material guide inclined plate (17) The outer wall of the upper end is a mirror-like smooth wall.
CN202020358518.3U 2020-03-20 2020-03-20 A small grinding machine for plate roller gear processing Expired - Fee Related CN212239463U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113070771A (en) * 2021-04-20 2021-07-06 天津市亿彩津元数控科技有限公司 Numerical control character shell polisher

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113070771A (en) * 2021-04-20 2021-07-06 天津市亿彩津元数控科技有限公司 Numerical control character shell polisher

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